Variable-capacity control for refrigerating cycle without using a large pressure control valve

Abstract
Variable-capacity control is reliably carried out without using a large pressure control valve while maintaining sufficient pressure resistance in a refrigerating cycle in which carbon dioxide is used as its coolant. A pressure sensor for measuring the pressure on the low pressure side of this refrigerating cycle is used. The electromagnetic coil of the pressure control valve is controlled so that the measured pressure approaches the target value. Low pressure is applied equally to both ends in the direction of movement of the valve disc of the pressure control valve, so that the valve disc can be moved by a light load, and hence the size of the electromagnetic coil can be small.
Description




TECHNICAL FIELD




The present invention relates to a variable-capacity control apparatus to be employed in conjunction with a refrigerating cycle which uses carbon dioxide as the coolant and includes a variable-capacity compressor provided with a swash plate tiltably secured to a drive shaft and a piston caused to move reciprocally inside a compression space as the drive swash plate rotates to vary the capacity for the coolant flowing through the refrigerating cycle by varying the piston stroke in correspondence to the tilt angle of the drive swash plate based upon the difference between the pressure in the compression space and the piston back pressure.




BACKGROUND ART




The pressure control valve used in the variable-capacity swash plate compressor disclosed in Japanese Unexamined Patent Publication No. H 5-99136 includes a first control valve that implements open/close control on the communication between an outlet chamber and a crank case, a second control valve that implements open/close control on the communication between the crank case and an intake chamber, a transmission rod that engages the first and second control valve in operation, an electromagnetic actuator that moves the transmission rod and the pressure-sensitive member (such as a diaphragm or a bellows) that engages the second control valve in operation by sensing the pressure within the intake chamber.




The control valve for a variable-capacity compressor disclosed in Japanese Unexamined Patent Publication No. H 9-268974 comprises a valve element that opens/closes an air supply passage communicating between an outlet pressure area and a crank case, a pressure-sensitive unit that is linked to one side of the valve element via a pressure-sensitive rod to achieve interlocked operation and is housed within a pressure-sensitive chamber communicating with an intake pressure area to apply a force to the valve element along the direction in which the degree of openness of the air supply passage is reduced as the pressure in the intake pressure area rises, a solenoid unit that is linked to the other side of the valve element via a solenoid rod to achieve interlocked operation and applies a load to valve element along the direction in which the degree of openness of the air supply passage is reduced as the solenoid becomes excited and a means for forced opening that applies a force to the valve element along the direction in which the air supply passage is forcibly opened as the solenoid becomes demagnetized, with the valve element and the pressure-sensitive unit linked with each other in such a manner that the contact between the valve element and the pressure-sensitive unit can be established/cut off freely.




When the pressure within the pressure-sensitive chamber enters a high intake pressure condition while the solenoid at the solenoid unit remains demagnetized, the pressure-sensitive unit becomes displaced along the direction in which the degree of openness of the air supply passage is reduced. At this time, the force applied by the means for forced opening to the valve element works in the opposite direction from the direction of the displacement of the pressure-sensitive unit, thereby causing the pressure-sensitive unit and the valve element to separate from each other and sustaining the valve element at its maximum opening position. It is to be noted that the publication above discloses that the pressure-sensitive unit is constituted of a bellows and also discloses that it may alternatively be constituted of a diaphragm.




However, when utilizing a control valve having a diaphragm or a bellows to constitute the pressure-sensitive element at the pressure-sensitive unit as in the examples referred to above in conjunction with a refrigerating cycle that uses carbon dioxide as the coolant with the pressure inside the refrigerating cycle reaching a level as high as approximately 10 times that in a refrigerating cycle using freon as the coolant as in the prior art, a problem arises in that it is difficult to achieve a satisfactory degree of pressure withstanding performance at the pressure-sensitive element. There is another problem in that since it is necessary to apply the electromagnetic force of the electromagnetic actuator provided to drive the valve against a high pressure, the size of the electromagnetic actuator itself is bound to be large.




Accordingly, an object of the present invention is to provide a variable capacity control apparatus for a refrigerating cycle that implements reliable variable-capacity control while achieving a satisfactory level of coolant pressure withstanding performance against the pressure in the refrigerating cycle using carbon dioxide as the coolant without having to increase the size of the pressure control valve.




DISCLOSURE OF THE INVENTION




In order to achieve the object described above, a refrigerating cycle that uses carbon dioxide as a coolant, comprising at least a variable-capacity compressor having at least a cylinder block, a drive shaft provided inside the cylinder block, a drive swash plate that rotates together with the drive shaft and whose angle of inclination relative to the drive shaft can be varied freely, a plurality of cylinders provided within the cylinder block, each having an axis parallel to the drive shaft, a plurality of pistons slidably provided at the cylinders and caused to make reciprocal movement within the cylinders as the drive swash plate rotates, compression spaces defined by the cylinders and the pistons, a crank case formed on a non-compression side of the pistons, an intake chamber that communicates with the compression spaces during the intake phase of the pistons and an outlet chamber that communicates with the compression spaces during the compression phase of the pistons, a radiator that cools the coolant having been compressed at the variable-capacity compressor, a means for expansion that expands the coolant having been cooled by the radiator and an evaporator that evaporates the coolant having been expanded by the means for expansion, is further provided with a variable-capacity mechanism that includes at least a low pressure chamber that communicates with the intake chamber, a high pressure chamber that communicates with the outlet chamber, a pressure adjustment chamber that communicates with the crank case, a low pressure side communicating port provided between the pressure adjustment chamber and the low pressure chamber, a high pressure side communicating port provided between the pressure adjustment chamber and the high pressure chamber, a valve element that opens/closes the low pressure side communicating port and, at the same time, opens/closes the high pressure side communicating port, an electromagnetic coil that generates an electromagnetic force, a plunger that is slidably inserted at the electromagnetic coil and is moved by the electromagnetic force imparted by the electromagnetic coil to cause the valve element to move and a spring that applies a force to the valve element along the direction opposite from the direction in which the valve element is caused to move by the plunger, a pressure sensor that detects the pressure on a low pressure line extending from the outlet side of the means for expansion to the intake side of the variable-capacity compressor in the refrigerating cycle and a means for control that controls the electromagnetic coil to move the valve element along the direction in which the pressure adjustment chamber and the low pressure chamber come into communication with each other and the pressure adjustment chamber becomes cut off from the high pressure chamber if the low level pressure detected by the pressure sensor is higher than a target pressure and to move the valve element along the direction in which the pressure adjustment chamber becomes cut off from the low pressure chamber and the pressure adjustment chamber and the high pressure chamber come into communication with each other if the low level pressure is lower than the target pressure are provided.




According to the present invention provided with the pressure sensor that detects the pressure on the low pressure side of the refrigerating cycle using carbon dioxide as the coolant, the valve element is caused to move along the direction in which the value of the pressure detected by the pressure sensor is made to match the target pressure, e.g., along the direction in which the low level pressure is lowered if the detected value is higher than the target pressure and along the direction in which the low level pressure is raised if the detected value is lower than the target pressure, by controlling the electromagnetic coil. Thus, it is not necessary to include any portion with a low pressure withstanding capability such as the low level pressure detection unit in the prior art, thereby achieving higher pressure withstanding performance against the pressure in the refrigerating cycle.




In addition, according to the present invention, it is desirable to ensure that the valve element is set at a position at which it cuts off communication between the low pressure chamber and the crank case and allows the high pressure chamber and the pressure adjustment chamber to communicate with each other when no power is supplied to the electromagnetic coil and that the valve element is caused to move along the direction in which the low pressure chamber and the pressure adjustment chamber come into communication with each other and the high pressure chamber becomes cut off from the pressure adjustment chamber by the electromagnetic force imparted by the electromagnetic coil. By minimizing the compressor outlet capacity when no power is supplied to the electromagnetic coil, smoother operation is achieved during the initial stage of compressor startup.




It is also desirable to form a small hole at the valve element, through which the pressure adjustment chamber and the low pressure chamber are allowed to communicate with each other when the valve element has cut off the pressure adjustment chamber from the low pressure chamber. Since this allows a small quantity of coolant to flow toward the low pressure side from the crank case, an increase in the temperature inside the crank case is prevented.




Furthermore, the valve element includes a valve element main body provided within the pressure adjustment chamber and a guide unit extending from the high pressure side communicating port and passing through the high pressure chamber, which communicates the force imparted by the spring to the valve element main body, with a pressure, the level of which is equal to the pressure level in the low pressure chamber, supplied into a spring housing chamber housing the spring and the guide unit, pneumatically cutting off the spring housing chamber from the high pressure chamber. As a result, the low level pressure is applied to the two sides of the valve element, allowing the valve element to engage in even smoother operation compared to a valve element having different pressures applied to the two sides thereof. Thus, the operating load on the valve element is reduced and, ultimately, the electromagnetic coil can be miniaturized.




It is desirable that the control signal provided to the electromagnetic coil be a duty ratio signal with its maximum voltage restricted to a predetermined voltage level by a constant voltage circuit. By sustaining a constant voltage with the constant voltage circuit and adjusting the power level in conformance to the duty ratio when the refrigerating cycle is installed in a vehicle in which the voltage at the battery power source constituting the source fluctuates greatly, the extent to which such voltage fluctuations affect the operation of the refrigerating cycle can be minimized so that the movement of the valve element is controlled in a stable manner. Moreover, impact noise which will occur as the valve element comes in contact with the valve seat due to excessive electromagnetic force can be suppressed.




The valve stroke quantity representing the distance between the position at which the valve element blocks the low pressure side communicating port and the position at which the valve element blocks the high pressure side communicating port should be preferably set to 1 mm or smaller. By reducing the distance over which the valve element travels, the high pressure chamber and the low pressure chamber are both allowed to establish/cease communication with the pressure adjustment chamber quickly.




Moreover, it is desirable that the target pressure be calculated in conformance to the heat load environment of the refrigerating cycle to ensure that the optimal target pressure corresponding to specific air-conditioning conditions is set.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic block diagram of the refrigerating cycle achieved in an embodiment of the present invention;





FIG. 2

is a sectional view of the variable-capacity compressor in the embodiment of the present invention;





FIG. 3

is a sectional view of the pressure control valve in the embodiment of the present invention when no power is supplied thereto;





FIG. 4

is a sectional view of the pressure control valve in the embodiment of the present invention when power is supplied thereto;





FIG. 5

is an enlarged sectional view of a portion of the pressure control valve in the embodiment of the present invention, showing the spill grooves formed at the valve element; and




FIGS.


6


(


a


),


6


(


b


) and


6


(


c


) present timing charts of the control signal provided to the electromagnetic coil of the pressure control valve.











BEST MODE FOR CARRYING OUT THE INVENTION




The following is an explanation of an embodiment of the present invention, given in reference to the drawings.





FIG. 1

is a schematic block diagram of a refrigerating cycle


1


which uses carbon dioxide as the coolant. The refrigerating cycle


1


comprises, at least, a variable-capacity compressor (hereafter referred to as a compressor)


3


that includes a pressure control valve


2


for varying the outlet capacity and compresses the coolant to a super-critical range, a radiator


4


that lowers the temperature of the gas-phase coolant having been compressed to the super-critical range, an internal heat exchanger


7


constituted of a high pressure side heat exchanger


5


through which the high pressure gas-phase coolant having flowed out of the radiator


4


passes and a low pressure side heat exchanger


6


through which the low pressure gas-phase coolant to be taken into the compressor


3


passes, which engages in heat exchange between the high pressure gas-phase coolant and the low pressure gas-phase coolant, an expansion valve


8


that expands the gas-phase coolant having passed through the high pressure side heat exchanger


5


to lower its pressure down to a level in the gas-liquid mixed range, an evaporator


9


that evaporates the coolant in the gas-liquid mixed state having passed through the expansion valve


8


and an accumulator


10


that achieves gas-liquid separation for the coolant evaporated by the evaporator


9


and stores any excess coolant. As a result, a refrigerating cycle


1


that absorbs the heat of the air passing the evaporator


9


provided inside an air-conditioning duct of an air-conditioning system for vehicles (not shown), for instance, and discharges the heat to the outside through the radiator


4


is realized.




In addition, a pressure sensor


12


for detecting the low level pressure is provided at a low pressure line


11


extending from the outlet side of the expansion valve


8


to the intake side of the compressor


3


. The low level pressure Ps detected by the pressure sensor


12


is input to a controller


17


together with signals output by a temperature sensor


13


for detecting the external air temperature Ta and a temperature sensor


14


for detecting the cabin internal temperature Tinc, a temperature setting signal Tset provided by a temperature setting device


15


at an operating panel (not shown), the quantity of solar radiation Qsun detected by a solar radiation quantity detection sensor


16


and the like.




The controller


17


comprises at least an input circuit


18


that inputs the various signals mentioned earlier as data, a memory unit


19


constituted of a read only memory (ROM) and a random access memory (RAM), a central processing unit (CPU)


20


that obtains control data through an arithmetic operation by processing the data in conformance to a program called up from the memory unit


19


and saving the data in the memory unit


19


, an output circuit


21


that outputs the duty ratio of a control signal based upon the control data calculated at the central processing unit


20


, a constant voltage circuit


23


which produces a desired constant voltage by using power from a battery source


22


and a duty ratio control circuit


24


that outputs a control signal achieving the duty ratio output by the output circuit


21


.




The compressor


3


, which may be, for instance, the variable-capacity swash plate compressor shown in

FIG. 2

, includes a outer block


30


constituted of a front block


31


defining a crank case


34


, a central block


32


in which a plurality of cylinders


35


are formed and a rear block


33


defining an intake space


36


and an outlet space


37


.




A drive shaft


38


passing through the outer block


30


is rotatably held at the front block


31


and the central block


32


via bearings


39




a


and


39




b


respectively. This drive shaft


38


is connected to a drive engine (not shown) via a belt, a pulley and an electromagnetic clutch, and this causes the drive shaft


38


to rotate as the electromagnetic clutch is engaged and the engine rotation is communicated thereto. In addition, a swash plate


40


, which rotates together with the drive shaft


38


and can tilt freely relative to the drive shaft


38


, is provided at the drive shaft


38


.




The cylinders


35


are formed at the central block


32


, over a specific distance from each other around the drive shaft


38


. They are each formed in a cylindrical shape having a central axis extending parallel to the axis of the drive shaft


38


, each having a piston


41


with one end thereof held by the swash plate


40


slidably inserted therein.




When the drive shaft


38


rotates causing the swash plate


40


to rotate while maintaining a specific angle of inclination in the structure described above, an end of the swash plate


40


swings over a specific range along the direction in which the axis of the drive shaft


38


extends. As a result, the pistons


41


secured to the front end of the swash plate


40


along the radial direction each engage in reciprocal movement along the direction in which the axis of the drive shaft


38


extends to change the volumetric capacity of a compression space


42


formed inside the corresponding cylinder


35


and, thus, the coolant is taken in via an intake port


43


having an intake valve


44


from the intake space


36


and the compressed coolant is discharged into the outlet space


37


via an outlet port


45


having an outlet valve


46


.




The outlet capacity of the compressor


3


is determined by the stroke of the pistons


41


, and the stroke, in turn, is determined in conformance to the pressure difference between the pressure applied to the front surface of each piston


41


, i.e., the pressure in the pressure space


42


and the pressure applied to the rear surface of the piston, i.e., the pressure inside the crank case


34


. In more specific terms, the pressure difference between the compression space


42


and the crank case


34


is reduced by raising the pressure inside the crank case


34


to set a smaller stroke for the piston


41


thus achieving lower outlet capacity, whereas the pressure difference between the compression space


42


and the crank case


34


is increased by lowering the pressure in the crank case


34


to set a larger stroke for the pistons


41


thus achieving a higher outlet capacity.




The pressure control valve


2


is provided at the rear block


33


of the compressor


3


in order to control the pressure in the crank case


34


. This pressure control valve


2


is constituted of a drive unit


60


, a central block unit


70


and a valve element unit


80


as illustrated in

FIGS. 3 and 4

.




The drive unit


60


includes a cylindrical case


61


which is secured through caulking to one end of the central block unit


70


cylindrically-shaped cylinder


62


housed within the case


61


and is secured to one end of the central block unit


70


, an electromagnetic coil


63


wound around the cylinder


62


, a plunger


64


slidably inserted at the cylinder


62


and having one end surface which comes in contact with a valve element drive rod


68


on the side where the central block unit


70


is located and another end surface at which a spring mounting hole


65


is formed, a spring


66


inserted at the spring mounting hole


65


with one end thereof placed in contact with the plunger


64


and a lid


67


holding another end of the spring


66


and secured through caulking to another end of the case


61


so as to seal the cylinder


62


on another end.




The central block unit


70


is constituted of a cylindrical block


71


having a cylindrical projection


71




a


for securing the cylinder


63


and an outer ring portion


71




b


at which the case


61


is secured through caulking at one end thereof It includes a through hole


74


at which the cylindrical projection


71




a


is formed and through which the valve element drive rod


68


slidably passes, a low pressure chamber


73


formed in a cylindrical shape at the center of the block


71


and a plurality of low pressure side communicating holes


72


extending from the low pressure chamber


73


along the radial direction. It is to be noted that since the plurality of low pressure side communicating holes


72


communicate with the intake space


36


of the compressor


3


via a first groove


75


formed at the rear block


33


, the pressure inside the low pressure chamber


73


roughly matches the pressure in the low pressure line in the refrigerating cycle


1


.




The valve element unit


80


includes an outer case


81


which is formed in a roughly cylindrical shape and an inner case


82


attached to the outer case


81


. A pressure adjustment chamber


86


is formed and an opening/closing portion


91


of a valve element


90


is housed at the outer case


81


on the side toward the central block, and at the inner case


82


a sliding portion


93


of the valve element


90


is slidably inserted and a high pressure chamber


84


is formed between a small diameter portion


92


of the valve element


90


and the inner case


82


. In addition, the pressure adjustment chamber


86


communicates with the crank case


34


via a crank case communicating hole


85


formed at the outer case


81


and a second groove


95


formed at the rear block


33


, whereas the high pressure chamber


84


communicates with the outlet space


37


via a communicating hole


83


passing through the outer case


81


and the inner case


82


and a third groove


96


formed at the rear block


33


.




In addition, the internal diameter of the pressure adjustment chamber


86


is set larger than the internal diameter of the low pressure chamber


73


, and the internal diameter of the inner case


82


is set smaller than the internal diameter of the pressure adjustment chamber


86


. As a result, a low pressure side valve seat


76


is formed between the low pressure chamber


73


and the pressure adjustment chamber


86


and a high pressure side valve seat


77


is formed between the high pressure chamber


84


and the pressure adjustment chamber


86


. Then, as the opening/closing portion


91


of the valve element


90


housed inside the pressure adjustment chamber


86


becomes seated at the low pressure side valve seat


76


or the high pressure side valve seat


77


, the communication between the low pressure chamber


73


and the pressure adjustment chamber


86


and between the high pressure chamber


84


and the pressure adjustment chamber


86


is established/cut off.




A low pressure space


87


is formed between an end of the sliding portion


93


of the valve element


90


and the inner case


82


to communicate with the intake space


36


via a communicating hole


88


formed at a lid


89


securing the inner case


82


to the outer case


81


and the communicating space


97


formed at the rear block


33


. In addition, a spring


94


which applies a force to the valve element


90


to press it against the low pressure side valve seat


76


is provided in the low pressure space


87


. It is to be noted that since the force applied by the spring


94


is set larger than the force applied by the spring


66


mentioned earlier, the opening/closing portion


91


remains pressed against the low pressure side valve seat


76


as long as no power is supplied to the electromagnetic coil


63


.




Since the low level pressure can be applied to the two end surfaces of the valve element


90


along the direction in which it moves, thereby eliminating any difference in the pressure between the two ends of the valve element


90


along the traveling direction, the valve element


90


can move smoothly, which allows the level of the force applied to drive the valve element


90


to be kept down and ultimately keeps down the size of the electromagnetic coil


63


itself.




In addition, a plurality of spill grooves


98


which communicate between the pressure adjustment chamber


86


and the low pressure chamber


73


when the opening/closing portion


91


is seated at the low pressure side valve seat


76


are formed out the opening/closing portion


91


of the valve element


90


. Since they allow the coolant inside the crank case


34


to flow toward the low pressure side, the temperature inside the crank case


34


does not rise.




Since the pressure inside the refrigerating cycle


1


is the equilibrium pressure between the high pressure and the low pressure at start up, the low level pressure is high at the pressure control valve


2


structured as described above, and as no power is supplied to the pressure control valve


2


as shown in

FIG. 3

at start up, the outlet space


37


and the crank case


34


are in communication with each other with the pressure in the crank case


34


at all levels equal to the high-level pressure. In this situation, since the difference between the high-level pressure and the low level pressure is small, the outlet capacity is small resulting in a small drive load on the compressor


3


, making it possible to startup the compressor


3


smoothly.




In addition, if the heat load on the refrigerating cycle


1


is high and thus, it is necessary to increase the capacity promptly following the initial stage of startup, power supply to the electromagnetic coil


63


of the pressure control valve


2


starts, the plunger


64


is pulled toward the electromagnetic coil


63


and the valve element block


90


is moved via the valve element drive rod


68


against the force imparted by the spring


94


, thereby causing the opening/closing portion


91


to depart the low pressure side valve seat


76


and become seated at the high pressure side valve seat


77


and achieving the state shown in FIG.


4


. Thus, the crank case


34


comes into communication with the intake space


36


via the pressure adjustment chamber


86


and the low pressure chamber


73


and the pressure in the crank case


34


becomes equal to the low level pressure. As a result, the stroke quantity of the pistons


41


increases as the low level pressure becomes lower, which increases the outlet capacity of the compressor


3


.




Then, after the operation of the compressor


3


becomes stabilized, the pressure control valve


2


is controlled along the direction in which the outlet capacity of the compressor


3


is increased if the pressure Ps detected by the pressure sensor


12


is higher than the target pressure Psa, whereas the pressure control valve


2


is controlled along the direction in which the outlet capacity of the compressor


3


is decreased if the pressure Ps detected by the pressure sensor


12


is lower than the target pressure Psa. It is to be noted that a specific fixed value may be used for the target pressure Psa or the target pressure Psa may be determined based upon the heat load T {T=K


1


·F(Ta)+K


2


·F(Tinc)+K


3


·F(Qsun)−K


4


·F(Tset)+K


5


} calculated in conformance to the external air temperature Ta, the cabin internal temperature Tinc, the quantity of solar radiation Qsun, the temperature setting Tset and the like {Psa=K


6


·F (T)+K


7


}. It is to be noted that K


1


, K


2


, K


3


, K


4


and K


6


each represent an operational constant and K


5


and K


7


each represent a correctional term.




In addition, the duty ratio Ds for the control signal provided to the electromagnetic coil


63


is calculated through the following formula 1 based upon low level pressure Ps and the target low level pressure Psa. It is to be noted that in formula (1) below, A represents a proportional constant, P represents an integration constant and C represents a correctional term.








Ds=A


(


Ps−Psa


)+


B


∫(


Ps−Psa


)


dt+C


  (1)






Consequently, if the low level pressure Ps is higher than the target pressure Psa, a control signal achieving a large duty ratio can be obtained whereas if the low level pressure Ps is lower than the target pressure Psa, a control signal achieving a small duty ratio can be obtained, as shown in FIGS.


6


(


a


),


6


(


b


) and


6


(


c


), for instance.




Furthermore, since the constant voltage circuit


23


is provided as described above to prevent any inconsistency in the extent of control implemented on the valve element


90


of the pressure control valve


2


from occurring due to fluctuation in the voltage at the battery source


22


, accurate capacity control can be executed.




INDUSTRIAL APPLICABILITY




As explained above, according to the present invention, a separate pressure sensor for detecting the low level pressure is provided independently of the pressure control valve and thus, the pressure control valve itself does not include any portion with a low pressure withstanding capacity against the pressure in the refrigerating cycle using carbon dioxide as a coolant, thereby making it possible to lengthen the service life of the pressure control valve and achieve stable operation.




In addition, since the uniform low level pressure is applied to the two end surfaces of the valve element of the pressure control valve along its traveling direction, there is no pressure difference between the two ends of the valve element and thus, the traveling load on the valve element can be reduced, thereby allowing miniaturization of the electromagnetic coil.




Furthermore, since a minimal quantity of coolant is allowed to flow from the crank case to the low pressure side, an increase in the temperature in the crank case is minimized and the heat generated at the sliding portion of the compressor can be absorbed, to achieve an increase in the service life of the compressor itself.




Moreover, since a constant voltage is achieved for the control signal provided to the electromagnetic coil of the pressure control valve, the pressure control valve can be controlled under constant conditions, thereby making it possible to achieve a desired outlet capacity for the compressor with a high degree of reliability.



Claims
  • 1. A variable-capacity control system for use with a refrigeration cycle that uses carbon dioxide as a coolant, said system comprising:a variable-capacity compressor having an intake side and being operable to compress the coolant, said variable-capacity compressor comprising a cylinder block, a drive shaft provided inside said cylinder block, a drive swash plate, a plurality of cylinders provided within said cylinder block, a plurality of pistons slidably provided at said cylinders, compression spaces defined by said cylinders and said pistons, a crank case formed on a non-compression space side of said pistons, an intake chamber, an outlet chamber and a variable-capacity mechanism; a radiator operable to cool the compressed coolant; an expansion device operable to expand the cooled coolant and having an outlet side; an evaporator operable to evaporate the expanded coolant; a low pressure line extending from the outlet side of said expansion device to the intake side of said variable-capacity compressor; and a pressure sensor operable to detect pressure of coolant in said low pressure line, wherein said drive swash plate is operable to rotate together with said drive shaft and has a variable angle of inclination relative to said drive shaft, wherein each of said cylinders has an axis parallel to said drive shaft, wherein said pistons are operable to reciprocally move within said cylinders as said drive swash plate rotates, wherein said intake chamber is arranged to communicate with the compression spaces during an intake phase of said pistons, wherein said outlet chamber is arranged to communicate with the compression spaces during a compression phase of said pistons, wherein said variable-capacity mechanism comprises an electromagnetic coil operable to generate an electromagnetic force, a plunger operable to slidably insert into said electromagnetic coil as a result of the electromagnetic force, a valve element operable to move between a first position and a second position as a result of movement of said plunger, a spring operable to apply a force to said valve element along a direction opposite to a plunger moving direction, a pair of low pressure chambers located at two ends of said valve element to communicate with said intake chamber, a pressure adjustment chamber arranged to communicate with said crank case, a high pressure chamber arranged to communicate with said outlet chamber, a low pressure side communicating port provided between said pressure adjustment chamber and said low pressure chamber, and a high pressure side communicating port provided between said pressure adjustment chamber and said high pressure chamber, wherein said valve element comprises an opening/closing portion, a small diameter portion and a sliding portion, wherein said pressure adjustment chamber is formed around said opening/closing portion, wherein said high pressure chamber is formed around said small diameter portion, wherein said low pressure side communicating port is operable to close or open via one end of said opening/closing portion, wherein said high pressure side communicating port is operable to open or close via another end of said opening/closing portion, wherein when said valve element is in the first position, a fluid communication is established between said pressure adjustment chamber and said low pressure chamber and a fluid communication is not establish between said pressure adjustment chamber and said high pressure chamber, wherein when said valve element is in the second position, a fluid communication is not established between said pressure adjustment chamber and said low pressure chamber and a fluid communication is established between said pressure adjustment chamber and said high pressure chamber, and wherein said electromagnetic coil is operable to place said valve element in the first position when a coolant pressure detected by said pressure sensor is equal to or higher than a target pressure, and to place said valve element in the second position when a coolant pressure detected by said pressure sensor is lower than the target pressure.
  • 2. A variable-capacity control system for refrigeration cycle according to claim 1, wherein said valve element includes a small hole formed therein for establishing fluid communication between said pressure adjustment chamber and one of said low pressure chambers.
  • 3. A variable-capacity control system for refrigeration cycle according to claim 2, further comprising:a spring housing chamber for housing said spring and having a pressure level that is the same as a pressure level in said one of said low pressure chambers, wherein said valve element further comprises a valve element main body provided within said pressure adjustment chamber and a guide unit passing through said high pressure chamber from said high pressure side communicating port and communicating a force applied by said spring to said valve element main body, and wherein said guide unit is operable to pneumatically cut off between said spring housing chamber and said high pressure chamber.
  • 4. A variable-capacity control system for refrigeration cycle according to claim 2, further comprising:a control signal source operable to supply a control signal to said electromagnetic coil, wherein the control signal has a duty radio for controlling a ratio of a time during which electricity is supplied to said electromagnetic coil.
  • 5. A variable-capacity control system for refrigeration cycle according to claim 2, further comprising:a constant voltage circuit operable to control a control signal suppled to said electromagnetic coil, wherein a voltage of the control signal does not exceed a predetermined value.
  • 6. A variable-capacity control system for refrigeration cycle according to claim 2, wherein a valve stroke quantity from the first position of said valve element to the second position of said valve element is a maximum of 1 mm.
  • 7. A variable-capacity control system for refrigeration cycle according to claim 2, wherein the target pressure is calculated in conformance to a heat load environment of said refrigeration cycle.
  • 8. A variable-capacity control system for refrigeration cycle according to claim 1, further comprising:a spring housing chamber for housing said spring and having a pressure level that is the same as a pressure level in one of said low pressure chambers, wherein said valve element comprises a valve element main body provided within said pressure adjustment chamber, and a guide unit passing through said high pressure chamber from said high pressure side communicating port and communicating a force applied by said spring to said valve element main body, and wherein said guide unit is operable to pneumatically cut off between said spring housing chamber and said high pressure chamber.
  • 9. A variable-capacity control system for refrigeration cycle according to claim 8, further comprising:a control signal source operable to supply a control signal to said electromagnetic coil, wherein the control signal has a duty radio for controlling a ratio of a time during which electricity is supplied to said electromagnetic coil.
  • 10. A variable-capacity control system for refrigeration cycle according to claim 8, further comprising:a constant voltage circuit operable to control a control signal suppled to said electromagnetic coil, wherein a voltage of the control signal does not exceed a predetermined value.
  • 11. A variable-capacity control system for refrigeration cycle according to claim 8, wherein a valve stroke quantity from the first position of said valve element to the second position of said valve element is a maximum of 1 mm.
  • 12. A variable-capacity control system for refrigeration cycle according to claim 8, wherein the target pressure is calculated in conformance to a heat load environment of said refrigeration cycle.
  • 13. A variable-capacity control system for refrigeration cycle according to claim 1, further comprising:a control signal source operable to supply a control signal to said electromagnetic coil, wherein the control signal has a duty radio for controlling a ratio of a time during which electricity is supplied to said electromagnetic coil.
  • 14. A variable-capacity control system for refrigeration cycle according to claim 13, further comprising:a constant voltage circuit operable to control the control signal suppled to said electromagnetic coil, wherein a voltage of the control signal does not exceed a predetermined value.
  • 15. A variable-capacity control system for refrigeration cycle according to claim 13, wherein a valve stroke quantity from the first position of said valve element to the second position of said valve element is a maximum of 1 mm.
  • 16. A variable-capacity control system for refrigeration cycle according to claim 13, wherein the target pressure is calculated in conformance to a heat load environment of said refrigeration cycle.
  • 17. A variable-capacity control system for refrigeration cycle according to claim 1, further comprising:a constant voltage circuit operable to control a control signal suppled to said electromagnetic coil, wherein a voltage of the control signal does not exceed a predetermined value.
  • 18. A variable-capacity control system for refrigeration cycle according to claim 17, wherein a valve stroke quantity from the first position of said valve element to the second position of said valve element is a maximum of 1 mm.
  • 19. A variable-capacity control system for refrigeration cycle according to claim 17, wherein the target pressure is calculated in conformance to a heat load environment of said refrigeration cycle.
  • 20. A variable-capacity control system for refrigeration cycle according to claim 1, wherein a valve stroke quantity from the first position of said valve element to the second position of said valve element is a maximum of 1 mm.
  • 21. A variable-capacity control system for refrigeration cycle according to claim 20, wherein the target pressure is calculated in conformance to a heat load environment of said refrigeration cycle.
  • 22. A variable-capacity control system for refrigeration cycle according to claim 1, wherein the target pressure is calculated in conformance to a heat load environment of said refrigeration cycle.
Priority Claims (1)
Number Date Country Kind
11-178036 Jun 1999 JP
PCT Information
Filing Document Filing Date Country Kind
PCT/JP00/01807 WO 00
Publishing Document Publishing Date Country Kind
WO01/00992 1/4/2001 WO A
US Referenced Citations (1)
Number Name Date Kind
6092379 Nishida et al. Jul 2000 A
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