Patent Grant
6935853
This application claims the benefit of Korean Application No. 2003-50688, filed Jul. 23, 2003, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference.
1. Field of the Invention
The present invention relates, in general, to variable capacity rotary compressors and, more particularly, to a variable capacity rotary compressor having a pressure control unit which makes a pressure in a hermetic casing be equal to a pressure in a compression chamber where an idle rotation is executed.
2. Description of the Related Art
Recently, a variable capacity compressor has been increasingly used in refrigeration systems, such as air conditioners or refrigerators, to vary cooling capacity as desired, thus accomplishing an optimum cooling operation and saving energy.
An earlier patent disclosure dealing with a variable capacity compressor is found in U.S. Pat. No. 4,397,618. According to the patent, a rotary compressor is designed to vary a compression capacity thereof by holding or releasing a vane. The rotary compressor includes a casing in which a cylindrical compression chamber is provided. A rolling piston is installed in the compression chamber of the casing to be eccentrically rotated. Further, a vane, designated as a “slide” in U.S. Pat. No. 4,397,618, is installed in the casing, and reciprocates in a radial direction while being in contact with an outer surface of the rolling piston. A vane holding unit, which includes a ratchet bolt, an armature, and a solenoid, is provided at a side of the vane to hold or release the vane, thus varying the compression capacity of the rotary compressor. That is, the vane is held or released in response to a reciprocating movement of the ratchet bolt controlled by the solenoid, thus varying the compression capacity of the rotary compressor.
However, the conventional variable capacity rotary compressor has a problem in that it is designed such that the compression operation thereof is controlled by holding or releasing the vane for a predetermined period of time, so it is difficult to precisely vary the compression capacity to obtain a desired exhaust pressure.
Further, the conventional variable capacity rotary compressor has another problem in that the ratchet bolt holding the vane is designed to enter a side of the vane and be locked to a locking hole formed at the vane, so it is not easy to hold the vane which reciprocates at a high speed when the compressor is operated, thus having poor reliability.
Accordingly, it is an aspect of the present invention to provide a variable capacity rotary compressor, which is designed to precisely vary a compression capacity to obtain a desired exhaust pressure, and to easily control an operation of varying the compression capacity.
It is another aspect of the present invention to provide a variable capacity rotary compressor, which is designed to make an internal pressure of a compression chamber, where an idle rotation is executed, be equal to an internal pressure of a hermetic casing, thus preventing a vane from compressing a roller, in addition to preventing inflow of oil, therefore minimizing a rotating resistance.
Additional aspects and/or advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
The above and/or other aspects are achieved by providing a variable capacity rotary compressor, including a housing, a rotating shaft, first and second eccentric units, first and second rollers, first and second vanes, and a pressure control unit. The housing is installed in a hermetic casing, and is partitioned into first and second compression chambers having different capacities by a partition plate. The rotating shaft rotates in the first and second compression chambers. The first and second eccentric units are mounted to the rotating shaft to be placed in the first and second compression chambers, respectively. In this case, one of the first and second eccentric units is eccentric from the rotating shaft to execute a compression rotation while a remaining one of the first and second eccentric units is released from eccentricity from the rotating shaft to execute an idle rotation, according to a rotating direction of the rotating shaft. The first and second eccentric units are oppositely operated. The first and second rollers are fitted over the first and second eccentric bushes, respectively. The first and second vanes are installed in the first and second compression chambers, respectively, to be reciprocated in a radial direction of the rotating shaft while being in contact with the first and second rollers, respectively. The pressure control unit functions to apply a pressure of an outlet side of the compressor to one of the first and second compression chambers which executes the idle rotation. The pressure control unit includes a path control channel, first and second valve seats, a valve member, a communicating path, and first and second inlet channels. The path control channel is vertically provided through the partition plate to be placed at a position outside the first and second compression chambers. The first and second valve seats are seated in opposite ends of the path control channel, and each has a central hole. The valve member is movably set in the path control channel to close the central hole of the first and second valve seats which are adjacent to the compression chamber where the compression operation is executed. The communicating path is provided through the partition plate to make an interior of the hermetic casing communicate with the path control channel. The first and second inlet channels are provided at predetermined positions of the housing. In this case, the first inlet channel makes the central hole of the first valve seat communicate with the first compression chamber, while the second inlet channel makes the central hole of the second valve seat communicate with the second compression chamber.
According to an aspect of the invention, the housing includes a first housing part to define the first compression chamber therein, and a second housing part to define the second compression chamber therein. The first and second housing parts are mounted to opposite surfaces of the partition plate, respectively, with the first and second inlet channels being provided on surfaces of the first and second housing parts which are in contact with the partition plate, to have a predetermined depth.
According to an aspect of the invention, the first and second valve seats are supported by the first and second housing parts to be prevented from being removed from the path control channel.
According to an aspect of the invention, outlets of the first and second inlet channels are placed at positions opposite to first and second vanes.
According to an aspect of the invention, an elastic thin plate is used as the valve member.
According to an aspect of the invention, the first and second eccentric units include first and second eccentric cams mounted to an outer surface of the rotating shaft to be placed in the first and second compression chambers, respectively, first and second eccentric bushes rotatably fitted over the first and second eccentric cams, respectively, and first and second rollers fitted over the first and second eccentric bushes, respectively. The first and second eccentric units also include a locking unit to make one of the first and second eccentric bushes be eccentric from the rotating shaft while making a remaining one of the first and second eccentric bushes be released from eccentricity from the rotating shaft, according to a rotating direction of the rotating shaft. In this case, the first and second eccentric bushes are eccentric in opposite directions.
According to an aspect of the invention, the rotary compressor also includes a cylindrical connecting part to connect the first and second eccentric bushes to each other while the first and second eccentric bushes are eccentric in the opposite directions. The locking unit includes a locking slot provided around the connecting part, and a locking pin mounted to the rotating shaft to engage with the locking slot.
The above and/or other aspects and advantages of the invention will become apparent and more readily appreciated from the following description of the preferred embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
As illustrated in
The compressing unit 30 includes a housing to define first and second compression chambers 31 and 32. The first compression chamber 31 is placed at an upper portion of the housing, and the second compression chamber 32 is placed at a lower portion of the housing. The first and second compression chambers 31 and 32 are both cylindrical, but have different capacities. The housing includes a first housing part 33a to define the first compression chamber 31 therein, and a second housing part 33b defining the second compression chamber 32 therein. Further, an upper flange 35 is mounted to an upper surface of the first housing part 33a to close an upper portion of the first compression chamber 31, and a lower flange 36 is mounted to a lower surface of the second housing part 33b to close a lower portion of the second compression chamber 32. The upper and lower flanges 35 and 36 function to rotatably support the rotating shaft 21. A partition plate 34 is interposed between the first and second housing parts 33a and 33b to be partitioned into the first and second compression chambers 31 and 32.
As illustrated in
The first and second eccentric units 40 and 50 include first and second eccentric cams 41 and 51, respectively. The first and second eccentric cams 41 and 51 are mounted to an outer surface of the rotating shaft 21 to be placed in the first and second compression chambers 31 and 32, respectively, while being eccentric from the rotating shaft 21 in a same direction. First and second eccentric bushes 42 and 52 are rotatably fitted over the first and second eccentric cams 41 and 51, respectively. As illustrated in
As illustrated in
That is, when the rotating shaft 21 is rotated while the locking pin 81 mounted to the eccentric part 44 of the rotating shaft 21 engages with the locking slot 82 of the connecting part 43, the locking pin 81 is rotated within the locking slot 82 to be locked by either of locking parts 82a and 82b which are provided at opposite ends of the locking slot 82, thus making the first and second eccentric bushes 42 and 52 be rotated along with the rotating shaft 21. Further, when the locking pin 81 is locked by either of the locking parts 82a and 82b of the locking slot 82, one of the first and second eccentric bushes 42 and 52 is eccentric from the rotating shaft 21 and a remaining one of the first and second eccentric bushes 42 and 52 is released from eccentricity from the rotating shaft 21. Thus, a compression operation is executed in one of the first and second compression chambers 31 and 32, and an idle operation is executed in a remaining one of the first and second compression chambers 31 and 32. On the other hand, when the rotating direction of the rotating shaft 21 is changed, the first and second eccentric bushes 42 and 52 are arranged oppositely to the above-mentioned state.
As illustrated in
The path control unit 70 includes a hollow cylindrical body 71, and a valve unit installed in the body 71. An inlet 72 is provided at a central portion of the body 71 to be connected to the refrigerant inlet pipe 69. First and second outlets 73 and 74 are provided on opposite sides of the body 71. Two pipes 67 and 68, which are connected to the inlet port 63 of the first compression chamber 31 and the inlet port 64 of the second compression chamber 32, respectively, are connected to the first and second outlets 73 and 74, respectively.
Further, the valve unit includes a valve seat 75, first and second valve members 76 and 77, and a connecting member 78. The valve seat 75 has a cylindrical shape, and is opened at both ends thereof. The first and second valve members 76 and 77 are installed on both sides in the body 71, and axially reciprocate in the body 71 to open or close both ends of the valve seat 75. The connecting member 78 connects the first and second valve members 76 and 77 to each other to allow the first and second valve members 76 and 77 to move together. In this case, the path control unit 70 is operated as follows.
When the compression operation is executed in either of the first and second compression chambers 31 and 32, the first and second valve members 76 and 77 set in the body 71 move in a direction toward one of the two outlets 73 and 74 having a lower pressure due to a difference in pressure between the two outlets 73 and 74, thus automatically changing the refrigerant intake path. That is, the refrigerant intake path is formed to draw the refrigerant into the inlet port of the compression chamber where the compression operation is executed.
Further, as illustrated in
The pressure control unit 90, as illustrated in
The path control channel 91 is provided through the partition plate 34 to be placed at a position outside the first and second compression chambers 31 and 32 having an inner diameter D. Thus, when the first housing part 33a is mounted to an upper surface of the partition plate 34 and the second housing part 33b is mounted to a lower surface of the partition plate 34, openings provided at upper and lower portions of the path control channel 91 are covered with the first and second housing parts 33a and 33b. The first and second valve seats 93 and 94 are installed in upper and lower ends of the path control channel 91, respectively, in a press-fitting method. The first valve seat 93 has a central hole 93a, and the second valve seat 94 has a central hole 94a. The central holes 93a and 94a are opened or closed by the valve member 95. Further, a lower surface of the first housing part 33a mounted to the partition plate 34, is depressed by a predetermined depth to form a first inlet channel 96. Similarly, an upper surface of the second housing part 33b mounted to the partition plate 34, is depressed by a predetermined depth to form a second inlet channel 97. Thus, the central hole 93a of the first valve seat 93 communicates with the first compression chamber 31, while the central hole 94a of the second valve seat 94 communicates with the second compression chamber 32. According to the present invention, the first and second valve seats 93 and 94 are supported by the first and second housing parts 33a and 33b when the first and second housing parts 33a and 33b are mounted to the partition plate 34. Thus, although a high pressure is applied to an interior of the path control channel 91, the first and second valve seats 93 and 94 are not undesirably removed from the path control channel 91.
The valve member 95 includes a plate of a predetermined thickness, and is set in the path control channel 91 to be movable within a predetermined range. Thus, the valve member 95 moves toward the compression chamber 31, 32 where the compression operation is executed by a suction force of the compression chamber 31, 32 where the compression operation is executed, thus closing the central holes 93a, 94a of the first and second valve seats 93, 94 adjacent to the compression chamber 31, 32 where the compression operation is executed, while opening the central holes 93a, 94a of the first and second valve seats 93, 94 adjacent to the compression chamber 31, 32 where the idle rotation is executed. Preferably, outlets of the first and second inlet channels 96 and 97 provided at predetermined positions of the first and second housing parts 33a and 33b, respectively, are placed at a position which is angularly spaced apart from the first and second vanes 61 and 62 within an angular range of 140˜220°. The outlets are placed at the position because a suction force is generated in the compression chamber 31, 32 where the compression operation is executed, to operate the valve member 95 smoothly. More preferably, the outlets of the first and second inlet channels 96 and 97 are placed at a position opposite to the first and second vanes 61 and 62, respectively.
The communicating path 92 functions to make the interior of the hermetic casing 10 communicate with the path control channel 91. Further, the communicating path 92 includes a first communicating part 92a, and a second communicating part 92b. The first communicating part 92a is provided through the partition plate 34 in a vertical direction thereof to make the first and second compression chambers 33a and 33b communicate with the partition plate 34. The second communicating part 92b is provided through the partition plate 34 in a horizontal direction thereof to make the first communicating part 92a communicate with the path control channel 91.
The operation of the variable capacity rotary compressor according to the present invention will be described below.
As illustrated in
As such, when the compression operation is executed in the first compression chamber 31 and the idle rotation is executed in the second compression chamber 32, the valve member 95 set in the path control channel 91 moves upwards by a difference in pressure between the first and second compression chambers 31 and 32, thus closing the central hole 93a of the valve seat 93 which is adjacent to the first compression chamber 31, as illustrated in FIG. 8.
In a detailed description, while the first roller 37, which is placed in the first compression chamber 31 to be eccentric from the rotating shaft 21, is rotated from the first vane 61 to the first inlet channel 96, a pressure of the first inlet channel's side is increased. After the first roller 37 passes the first inlet channel 96, a suction force of the first inlet channel's side of the first compression chamber 31 acts on the valve member 95 to move the valve member 95 upwards, thus closing the central hole 93a of the first valve seat 93 which is adjacent to the first compression chamber 31. In this case, the central hole 94a of the second valve seat 94 which is adjacent to the second compression chamber 32 is opened to communicate with the interior of the hermetic casing 10 through the communicating path 92. At this time, the compressed refrigerant which is discharged through the outlet port of the first compression chamber 31 increases a pressure in the hermetic casing 10. The increased pressure is applied to the second compression chamber 32 through the communicating path 92 and the path control channel 91. Since there occurs a difference in pressure between the first and second compression chambers 31 and 32 after several rotations, the valve member 95 keeps closing the central hole 93a of the first valve seat 93 which is adjacent to the first compression chamber 31. Through such an operation, the internal pressure of the second compression chamber 32 where the idle rotation is executed is kept equal to the internal pressure of the hermetic casing 10, thus preventing the second vane 62 from compressing the second roller 38, and preventing oil from flowing into the second compression chamber 32. The above operation allows the rotating shaft 21 to be smoothly rotated.
When the rotating shaft 21 is rotated in a direction opposite to the direction of
When the compression operation is executed in the second compression chamber 32, the refrigerant is drawn into the inlet port 64 of the second compression chamber 32. Thus, the path control unit 70 controls the refrigerant intake path to draw the refrigerant into the second compression chamber 32. Further, when the compression operation is executed in the second compression chamber 32 and the idle rotation is executed in the first compression chamber 31, as illustrated in
As is apparent from the above description, the present invention provides a variable capacity rotary compressor, which is designed such that a compression operation is selectively performed in one of two compression chambers having different capacities, according to a rotating direction of a rotating shaft, thus precisely varying a compression capacity to obtain a desired exhaust pressure, and easily controlling the compression capacity of the rotary compressor.
Further, the present invention provides a variable capacity rotary compressor, which is operated to apply an internal pressure of a hermetic casing to a compression chamber where an idle rotation is executed, by a pressure control unit. Thus, an internal pressure of the compression chamber where the idle rotation is executed is allowed to be equal to the internal pressure of the hermetic casing, therefore preventing a vane installed in the compression chamber where the idle rotation is executed from compressing a roller and thereby preventing a rotating resistance from occurring. Thus, the compression capacity of the compressor is increased.
Further, the present invention provides a variable capacity rotary compressor, which is designed such that two valve seats of a pressure control unit are supported by first and second housing parts, thus preventing the valve seats from being undesirably removed from a path control channel although a high pressure acts on the path control channel.
Although an embodiment of the present invention has been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2003-0050688 | Jul 2003 | KR | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 1789842 | Rolaff | Jan 1931 | A |
| 5152156 | Tokairin | Oct 1992 | A |
| 5871342 | Harte et al. | Feb 1999 | A |
| Number | Date | Country |
|---|---|---|
| 59063393 | Apr 1984 | JP |
| 61272492 | Dec 1986 | JP |
| 62070686 | Apr 1987 | JP |
| 04187892 | Jul 1992 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20050019189 A1 | Jan 2005 | US |
