Variable capacity swash plate type compressor

Information

  • Patent Grant
  • 6227811
  • Patent Number
    6,227,811
  • Date Filed
    Thursday, October 7, 1999
    25 years ago
  • Date Issued
    Tuesday, May 8, 2001
    24 years ago
Abstract
A variable capacity swash plate type compressor 10 incorporates a swash plate 34 to effect movement of at least an associated piston 44 to vary the capacity of the compressor 10. The structure of the swash plate 34 and piston 44 minimize the bending moment exerted on the piston 44 during operation.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a variable capacity swash plate type compressor adapted for use in an air conditioner for a vehicle, and more particularly, to a piston suitable for use in an automotive air conditioning compressor in which the piston includes an associated swash plate to minimize the bending moment exerted thereon.




Generally, a piston type compressor for use in an automotive air conditioning system comprises a cylinder block having a plurality of cylinder bores. A plurality of pistons are slidably disposed in the respective cylinder bores and reciprocate by, for example, a swash plate in the cylinder bores. In a variable capacity swash plate type compressor with a mechanism varying an inclination angle of the swash plate, a single-headed piston is generally used. The single-headed piston includes a body with a head, and support portion for receiving shoes which convert rotation of the swash plate into reciprocation of the pistons. However, a bending moment acts on the pistons due to force exerted deflectively on the pistons during operation of the compressor. Accordingly, the bending moment causes the deformation of pistons, and thus, a contact portion between the pistons and the cylinder bores is abraded deflectively.




SUMMARY OF THE INVENTION




It is an object of the invention to provide a swash plate type compressor with pistons by which the problems of the prior art can be solved.




Another object of the invention is to provide a swash plate type compressor provided with a piston having a construction to minimize a bending moment by which high durability of the piston and compressor can be accomplished.




Still another object of the invention is to provide a swash plate type compressor provided with a mechanism suitable for a piston having a construction to minimize a bending moment.




The above as well as other objects of the invention may be typically achieved by producing a variable capacity swash plate type compressor comprising:




a cylinder block having a plurality of cylinder bores arranged radially and circumferentially therein;




a housing mounted adjacent the cylinder block and cooperating with the cylinder block to define an air-tight sealed crank chamber;




a drive shaft rotatably supported by the housing and the cylinder block;




a rotor mounted on the drive shaft;




a swash plate connected to the rotor and slidably mounted on the drive shaft to thereby change an inclination angle thereof in response to the changes of pressure in the crank chamber;




a hinge means disposed between the rotor and the swash plate for changing the inclination angle of the swash plate;




a plurality of pistons reciprocatively disposed in each of the cylinder bores, each piston having a cylindrical body with a head, and a bridge portion connected to the body and having a recess and a pair of shoe pockets formed in opposed walls defining the recess, the body of each piston having a lower back edge portion extending to a place between an entrance and an apex of the shoe pocket adjacent to the body, the lower back edge portion being around a portion connected to the bridge portion, whereby contact between the swash plate and the lower back edge portion of the pistons is prevented;




a plurality of shoes disposed in the shoe pockets of the recess of each piston to come into contact with the swash plate for converting rotation of the swash plate into reciprocation of the pistons; and




a control valve means for adjusting a pressure level in the crank chamber.











BRIEF DESCRIPTION OF THE DRAWINGS




Other objects, features, and advantages of the present invention will be understood from the detailed description of the preferred embodiments of the present invention with reference to the accompanying drawings, in which





FIG. 1

is a sectional elevational view of a swash plate type compressor with a variable displacement mechanism according to the prior art;





FIG. 2

is a fragmentary schematic view of

FIG. 1

illustrating various forces acting on a piston;





FIG. 3

is a sectional elevational view of a variable capacity swash plate type compressor with a piston and a mechanism to minimize a bending moment acting on a piston according to the present invention;





FIG. 4

is a fragmentary schematic view showing elements around the swash plate of

FIG. 3

to illustrate the operation of the elements in the compressor;





FIG. 5

is a sectional view of a second embodiment of swash plate according to the present invention adapted for use in a variable capacity swash plate type compressor of the type illustrated in

FIGS. 3 and 4

;





FIG. 6

is a perspective view of a cylinder block of the compressor according to a first embodiment of the present invention; and





FIG. 7

is a perspective view of a cylinder block of the compressor according to a second embodiment of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




In order to clarify the problems occurring in a conventional swash plate type compressor with a variable displacement mechanism, description will be made with reference to FIG.


1


. The compressor


1


of this type has a cylinder block


2


with a plurality of cylinder bores


4


, and front and rear ends of the cylinder block


2


are sealingly closed by front and rear housings


6


and


8


. The cylinder block


2


and the front housing


6


define an airtight sealed crank chamber


10


. A valve plate


12


is intervened between the rear end of the cylinder block


2


and the rear housing


8


. The rear housing has formed therein inlet and outlet ports


14


and


16


for input and output of a refrigerant gas, a suction chamber


18


, and a discharge chamber


20


. The suction and discharge chambers


18


and


20


are communicated with the respective cylinder bores


4


via suction and discharge valve mechanisms. A drive shaft


22


is centrally arranged to extend through the front housing


6


to the cylinder block


2


and rotatably supported by bearings


24


mounted in the front housing


6


and the cylinder block


2


. The cylinder block


2


and the front and rear housings


6


and


8


are combined by a long screw


25


. A rotor


26


is mounted on the drive shaft


22


in the crank chamber


10


to be rotatable with the drive shaft


22


, and supported by a thrust bearing


28


seated on an inner end of the front housing


6


. A spherical sleeve


30


having an outer spherical surface formed as a support surface is slidably supported by the drive shaft


22


. A spring


32


mounted around the drive shaft


22


is interposed between the rotor


26


and the spherical sleeve


30


, and pushes the spherical sleeve


30


toward the rear housing


8


.




A swash plate


34


is rotatably supported on the outer surface of the spherical sleeve


30


. The swash plate


34


is connected to the rotor


26


via a hinge mechanism so as to be rotated with the rotor


26


. Namely, a support arm


36


protrudes axially outwardly from one side surface of the rotor


26


, and an arm


38


protrudes from one side surface of the swash plate


34


toward the support arm


36


of the rotor


26


. The support arm


36


and the arm


38


overlap each other and are connected to each other by a pin


40


. The pin


40


extends into a pin hole


42


formed through the support arm


36


of the rotor


26


and a rectangular shaped hole


43


formed through the arm


38


of the swash plate


34


. In this manner, the rotor


26


and the swash plate


34


are hinged to each other, and the sliding motion of the pin


40


within the rectangular hole


43


changes an inclination angle of the swash plate


34


so as to change the capacity of the compressor.




Pistons


44


are slidably disposed in the respective cylinder bores


4


. Each piston


44


has a body


46


with a head portion which is slidably disposed in the corresponding cylinder bore


4


, and a bridge portion


48


which has formed therein a recess


50


. Semi-spherical shoes


52


are disposed in shoe pockets


54


formed in the bridge portion of the piston


44


and slidably engaged with a peripheral portion of the swash plate


34


. Therefore, the swash plate


34


is rotated together with the rotation of the drive shaft


22


, and the rotation of the swash plate


34


is converted into the reciprocation of the pistons


44


.




A cutout portion


56


is formed at a lower left end portion of the piston


44


to prevent a contact between a side surface of the swash plate


34


and the body


46


of the piston


44


when a piston


44


is in its bottom dead center.




A control valve means


60


is provided with the compressor to adjust a pressure level in the crank chamber


10


.




In the above-described type of compressor, a bending moment among various forces acting on the pistons


44


causes a deformation of the pistons


44


and a partially deflected abnormal abrasion about a contact portion between the pistons


44


and the cylinder bores


4


.





FIG. 2

is an enlarged partial view of

FIG. 1

to illustrate various forces acting on the pistons. Referring to

FIG. 2

, during the compression stroke of the piston


44


, the pressure PC in the crank chamber


10


acts on one end of the piston


44


while a compression reaction force Pd acts on the other end of the piston


44


. The pressure PC in the crank chamber


10


and the compression reaction force Pd act on the swash plate from the piston via the shoes


52


, and the action force exerted on the swash plate


34


reversely acts on the piston


44


via the shoes


52


as a reaction force which is equal in magnitude and oppositely directed to the action force. That is, when the piston


44


is in its compression stroke, the force F exerted from the swash plate


34


on the piston


44


acts on the piston


44


at an angle perpendicular to surfaces of the swash plate


34


at a contact position at which the semi-spherical outer surface of the shoe


52


adjacent to the body of the piston


44


comes into contact with the semi-spherical inner surface of the shoe pocket


54


, i.e., at an apex of the shoe pocket


54


lying on the central axis CA of the piston


44


. The force F exerted from the swash plate


34


on the piston


44


is composed of two components, horizontal and vertical components, the horizontal component F


x


lying on the central axis CA of the piston


44


and the vertical component F


y


being perpendicular to the central axis CA of the piston


44


. Let “m” be the mass of the piston


44


, “a” be the acceleration of the piston


44


during the compression stroke, “A” be the cross sectional area of the piston


44


, “θ” be the angle from horizontal the force F is acting on the piston


44


, and “d” be the diameter of the piston


44


.






Σ


F




x




=ma


  (1)








Σ


F




x




AP




c




−AP




d




+F




x


  (2)






By combining the above equations, we can write,








F




x




=ma+A


(


P




d




−P




c


)=


ma


+(π/4)*


d




2


(


P




d




−P




c


)








and










F




y




=F




x


tan θ=tan θ□


ma


+(π/4)*


d




2


(


P




d




−P




c


)□






The vertical component F


y


acts on the piston


44


as a bending moment which is maximized at the lower back edge designated by “P”. Each piston


44


is provided with the cutout portion


56


to prevent a piston


44


from coming into contact with one side surface (front surface) of the swash plate


34


when a piston


44


approaches its bottom dead center during the suction stroke. The cutout portion


56


provides a distance x between an operating point of the force F acting on the piston and an operating point of a reaction force acting on the cutout portion


56


, i.e., the lower back edge of the piston


44


, as shown in

FIG. 2

, and the distance x causes a bending moment which acts on the piston


44


. The maximum bending moment M


max


acting on the piston is given by








M




max




x F




y=




x


tan θ□


ma


+(π/4)*


d




2


(


P




d




−P




c


)□  (3)






Therefore, due to the bending moment, the piston


44


is deformed by the distance x about the bridge portion


48


of the piston


44


in a counterclockwise direction with respect to the reaction force-operating point P, and at the same time, deflected abnormal abrasion also occurs in the body of the piston about the reaction force-operating point P and in an edge portion diagonally opposed thereto.




On the other hand, during the suction stroke of the piston


44


′, the pressure P


c


′ in the crank chamber


10


′ acts on one end of the piston


44


′ while a suction force P


s


′ acts on the other end of the piston


44


′. The pressure P


c


′ in the crank chamber


10


′ and the suction force P


s


′ act on the swash plate from the piston via the shoe


52


′, and the action force exerted on the swash plate


34


′ reversely acts on the piston


44


′ via the shoe


52


′ as a reaction force which is equal in magnitude and oppositely directed to the action force. That is, when the piston


44


′ is in its suction stroke, the force F′ exerted from the swash plate


34


′ on the piston


44


′ acts on the piston


44


′ at an angle perpendicular to surfaces of the swash plate


34


′ at a contact position Q′ at which the semispherical outer surface of the shoe


52


′ remote from the body


46


′ of the piston


44


′ comes into contact with the semi-spherical inner surface of the shoe pocket


54


′, i.e., at an apex of the shoe pocket


54


′ lying on the central axis CA′ of the piston


44


′. The force F′ exerted from the swash plate


34


′ on the piston


44


′ is composed of two components, horizontal and vertical, the horizontal component F


x


′ lying on the central axis CA′ of the piston


44


′ and the vertical component F


y


′ being perpendicular to the central axis CA′ of the piston


44


′. Let “m” be the mass of the piston


44


′, “a” be the acceleration of the piston


44


′ during the suction stroke, “A” be the cross-sectional area of the piston


44


′, “θ” be the angle from horizontal the force F′ is acting on the piston


44


′, and “d” be the diameter of the piston


44


′.






Σ


F




x




′=−ma


  (4)








Σ


F




x




′=AP




c




′−AP




s




′−F




x


′  (5)






By combining the above equations, we can write,








F




x




=A


(


P




c




′−P




s


′)+


ma=ma+A


(


P




c




−P




s


′)=


ma


+(π/4)*


d




2


(


P




c




′−P




s


′)








and










F




y




′=F




x


′ tan θ=tan θ[


ma


+(π/4)*


d




2


(


P




c




′−P




s


′)]






The vertical component F


y


′ acts on the piston


44


′ as a bending moment. Let the depth of the piston


44


′ inserted into the cylinder bore


4


′ when the piston


44


′ reaches the maximum suction stroke position be W′, and the length L′ between the contact position, at which the outer surface of the shoe


52


′ remote from the piston body


46


′ comes into contact with the inner surface of the corresponding shoe pocket


54


′, and the rightmost front end of the piston


44


′. Then, the maximum bending moment M′


max


acts on the piston at a position P′ away by W′ from the front end of the piston


44


′. We can write this equation as








M′




max


=(


L′−W


′)


F




y


′=(


L′−W


′)tan θ[


ma


+(π/4)*


d




2


(


P




c




′−P




s


′)].






Since W′ is generally short in an air conditioning compressor, the bending moment acting on the piston during the suction stroke also causes deformation and abnormal abrasion of the piston.





FIG. 3

shows a compressor, for example, a variable capacity swash plate type compressor having a mechanism for minimizing a bending moment. As shown in

FIG. 3

, a variable capacity swash plate type compressor


70


has a cylinder block


72


provided with a plurality of cylinder bores


74


, a front housing


76


and a rear housing


78


. Both front and rear ends of the cylinder block


72


are sealingly closed by the front and rear housings


76


and


78


. A valve plate


80


is intervened between the cylinder block


72


and the rear housing


78


. The cylinder block


72


and the front housing


76


define an air-tight sealed crank chamber


82


. A drive shaft


84


is centrally arranged to extend through the front housing


76


to the cylinder block


72


, and rotatably supported by radial bearings


86


and


87


. The cylinder block


72


and the front and rear housings


76


and


78


are tightly combined by a long screw


89


.




A rotor


90


is fixedly mounted on the drive shaft


84


within the crank chamber


82


to be rotatable with the drive shaft


84


, and supported by a thrust bearing


92


seated on an inner end of the front housing


76


. A swash plate


94


is rotatably supported on the drive shaft


84


. If desired, a spherical sleeve (not illustrated) can be intervened between the drive shaft


84


and the swash plate


94


. In this case, the swash plate


94


is rotatably supported on an outer support surface of the rotor


90


. In

FIG. 3

, the swash plate


94


is in its largest inclination angle position, and at this time a spring


98


is most compressed and a stop surface


96


a of a projection


96


comes into contact with the rotor


90


so that a further increase of inclination angle of the swash plate


94


is restricted by the rotor


90


. On the other hand, a further decrease of inclination angle of the swash plate


94


is restricted by a stopper


97


provided with the drive shaft


84


.




The swash plate


94


is connected to the rotor


90


via a hinge mechanism to be rotated with the rotor


90


. That is, a support arm


100


protrudes axially outwardly from one side surface of the rotor


90


, and an arm


102


protrudes from one side surface of the swash plate


94


toward the support arm


100


of the rotor


90


. The support arm


100


and the arm


102


overlap each other and are connected to each other by a pin


104


. The pin


102


extends into a pin hole


106


formed through the support arm


100


of the rotor


90


and a rectangular shaped hole


108


formed through the arm


102


of the swash plate


94


. Support arm


100


, arm


102


and pin


104


constitute a supporting and adjusting means. With this arrangement, the rotor


90


and the swash plate


94


are hinged to each other, and the sliding motion of the pin


104


within the rectangular hole


108


changes an inclination angle of the swash plate


94


so as to change the capacity of the compressor.




As best illustrated in

FIG. 4

, each cylindrical piston


110


has a body


112


with a head and a bridge portion


122


. The bridge portion


122


has a recess


124


, and opposed walls defined in the recess


124


have spherical shoe pockets


126


into which spherical outer surfaces of two semi-spherical flat surfaces of the shoes


128


are slidably disposed. The inner flat surfaces of the shoes


128


are slidably engaged with side surfaces of the peripheral portion of the swash plate


94


. With this arrangement, each piston


110


is engaged with the swash plate


94


via the shoes


128


and pockets


126


, and therefore, the rotation of the swash plate


94


causes each piston


110


to reciprocate in the cylinder bore


74


.




During the compression stroke of the piston


110


, the force F exerted on the piston


110


from the swash plate


94


via the shoe


128


adjacent to the body


112


of the piston acts on the piston


110


at a right angle to a front surface of the swash plate


94


at a contact surface (in case of a line contact) or a contact point (in case of a point contact) (both will be referred as a contact position or an apex hereinafter) at which the semi-spherical outer surface of the shoe


128


adjacent to the body


112


comes into contact with the semi-spherical inner surface of the shoe pocket


126


. The force F exerted from the swash plate


94


on the piston


110


is composed of two components, the horizontal component F


x


lying on the central axis CA of the piston


110


and the vertical component F


y


perpendicular to the central axis CA of the piston


110


. The vertical component F


y


acts on the piston


110


as a bending moment.




To minimize the bending moment, a cutout portion is not formed in the body


112


of the piston


110


. That is, in the construction of the piston in accordance with the present invention, the lower back edge P of the body


112


of the piston


110


lies on the line S which passes through the apex Q


2


of the shoe pocket


126


and is perpendicular to the central axis CA of the piston


110


. Moreover, the lower back edge P of the piston body


112


is able to be further extended up to an entrance Q


1


of the shoe pocket


126


near the piston body


112


. Therefore, the lower back edge portion is between the entrance Q


1


and apex Q


2


of the shoe pocket


126


near the piston body


112


. As a result, the piston body


112


is compensated by the distance X compared to the piston body of prior art, and thus, the maximum bending moment acting on the piston does not occur from the above equation (3). The lower back portion P extends in a line through apex Q


2


and entrance Q


1


and continues to extend in perpendicular relation proximate to a line B defining an inner surface of the cylinder bore


74


.




The interference between the swash plate


94


and the lower back edge portion of the piston body


112


due to compensation for the piston body


112


by the distance X can be solved by changing the shape of the swash plate


94


. For example, as shown in

FIGS. 3

to


5


, the swash plate


94


has a depressed portion


130


formed in the side surface thereof confronting the piston body


112


. The depressed portion


130


is positioned axially inward of shoe


128


. The depressed portion


130


may be formed evenly in a central region of the swash plate


94


as shown in

FIG. 3 and 4

, or only in a region


130


′ in which the contact interference occurs as shown in FIG.


5


. The depths of the depressed portions


130


and


130


′ are determined in response to the projection size of a center region of the cylinder block


72


as described hereinafter. Instead of the depressed portion


130


, a thin swash plate or restriction on the smallest inclination angle of the swash plate can be employed to avoid the interference between the swash plate and the piston body.




It is advantageous to form a protuberant portion


132


opposed to the depressed portion


130


′ in response to the formation of the depressed portion


130


′ for reinforcing the swash plate as shown in FIG.


5


.





FIG. 6

shows a cylinder block for use in the compressor of the present invention. As shown in

FIG. 6

, the cylinder block


72


has an annular projecting portion


73


protruding from an entrance of each cylinder bore


74


as a reference surface B toward the depressed portion


130


of the swash plate


94


. The projecting portion


73


is formed in a central region of the cylinder bore


72


between a central hole


77


for the drive shaft


84


and the cylinder bores


74


. Instead of the annular shape of the projecting portion


73


formed around the cylinder bores


74


for reducing the mass of the compressor, the projecting portion


73


may be formed over the entire central region.





FIG. 7

shows another embodiment of the cylinder block in which a circumferential portion of the cylinder block


72


between the outer circumferential surface


88


and the cylinder bores


74


is extended from the cylinder block


72


in response to the projection of the inner projecting portion


73


so as to form an outer projecting portion


79


. With this arrangement, the pistons are stably slid in their cylinder bores during the suction and compression strokes thereof.




The projecting portion


73


protrudes by the depth of the depressed portion


130


from the central region. Therefore, the insertion depth W′ of the piston increases in response to the projection of the causes of the bending moment acting on the piston


110


during the suction stroke thereof to be reduced as seen from the equation (6).




The rear housing


78


is provided with inlet and outlet ports


134


and


136


, and divided into suction and discharge chambers


138


and


140


. The valve plate


80


has suction and discharge ports


142


and


144


. Each cylinder bore


74


is communicated with the suction chamber


138


and the discharge chamber


140


via the suction ports


142


and the discharge ports


144


. Each suction port


142


is opened and closed by a suction valve


146


, and each discharge port


144


is opened and closed by a discharge valve


148


, in response to the reciprocal movement of the respective pistons


110


. The opening motion of the discharge valve


148


is restricted by a retainer


150


.




A control valve means


152


is provided with the compressor


70


for adjusting a pressure level within the crank chamber


82


as shown in FIG.


3


.




In the compressor having the above-described construction, when the drive shaft


84


is rotated, the swash plate


94


having a certain inclination angle is also rotated via the hinge mechanism, and thus, the rotation of the swash plate


94


is converted into the reciprocation of the pistons


110


within the respective cylinder bores


74


via the shoes


128


. This reciprocating motion causes the refrigerant gas to be introduced from the suction chamber


138


of the rear housing


78


into the respective cylinder bores


74


in which the refrigerant gas is compressed by the reciprocating motion of the pistons


110


. The compressed refrigerant gas is discharged from the respective cylinder bores


74


into the discharge chamber


140


.




At this time, the capacity of the compressed refrigerant gas discharged from the cylinder bores


74


into the discharge chamber


140


is controlled by the control valve means


152


which adjustably changes the pressure level P


cc


within the crank chamber


82


. Namely, when the pressure level P


sc


in the suction chamber


138


is raised with increase of the thermal load of an evaporator, the control valve means


152


cuts off the refrigerant gas at pressure level P


dc


traveling from the discharge chamber


140


into the crank chamber


82


so that the pressure level P


cc


in the crank chamber


82


is lowered. When the pressure level P


cc


in the crank chamber


82


is lowered, a back pressure acting on the respective pistons


110


is decreased, and therefore, the angle of inclination of the swash plate


94


is increased. Namely, the pin


104


of the hinge means is moved slidably and downwardly within the rectangular hole


108


. Accordingly, the swash plate


94


is moved in a forward direction against the force of the spring


98


. Therefore, the angle of inclination of the swash plate


94


is increased, and as a result, the stroke of the respective pistons


110


is increased.




On the contrary, when the pressure level P


sc


in the suction chamber


138


is lowered with decrease of the thermal load of the evaporator, the control valve means


152


passes the compressed refrigerant gas at pressure level P


dc


of the discharge chamber


140


into the crank chamber


82


. When the pressure level P


cc


in the crank chamber


82


is raised, a back pressure acting on the respective piston


110


is increased, and therefore, the angle of inclination of the swash plate


94


is decreased. Namely, the pin


104


of the hinge means is moved slidably and upwardly within the rectangular hole


108


. Accordingly, the swash plate


94


is moved in a rearward direction yielding to the force of the spring


98


. Therefore, the inclination angle of the swash plate


94


is decreased, and as a result, the stroke of the respective pistons


110


is shortened and the discharge capacity is decreased.




In the above described compressor, during the compression stroke of the piston


110


, the pressure P


cc


in the crank chamber


82


and the compression reaction force act on the piston


110


. These forces act on the swash plate


94


via the shoes


122


and, in turn, reversely act on the piston


110


from the swash plate


94


as a reaction force equal in magnitude and oppositely directed. At this time, the maximum bending moment acts on the lower back edge portion P of the piston


110


. However, the lower back edge portion P lies on the same line as the vertical component F


y


lies, and thus, the bending moment does not occurred on the lower back edge portion P of the piston


110


because the distance x is zero. As a result, deformation and abnormal abrasion of the pistons can be prevented.




On the other hand, during the suction stroke of the piston


110


′, the pressure in the crank chamber


82


′ acts on the piston, and this force acts on the swash plate


94


′ via the shoe


128


′ remote from the piston body


112


′ which, in turn, act on the piston from the swash plate


94


′ as a reaction force. At this time, the maximum bending moment acts on the piston at a contact surface between the outer surface of the piston


110


′ and the inner surface of the cylinder bore


74


′ when the piston


110


′ is inserted into the corresponding cylinder bore


74


′ by a certain depth. The central region of the cylinder block


72


′ is projected in response to the depth of the depressed portion


130


′ of the swash plate


94


′. Thus, the insertion depth W′ of the piston


110


′ into the cylinder bore


74


′ at the maximum suction stroke is increased so as to reduce the maximum bending moment acting on the piston


110


′.




Although the present invention has been described in connection with the preferred embodiments, the invention is not limited thereto. It will be easily understood by those skilled in the art that variations and modifications can be easily made within the scope of the present invention as defined by the claims.



Claims
  • 1. A variable capacity swash plate compressor, comprising:a cylinder block having a plurality of cylinder bores arranged radially and circumferentially therein; a housing mounted adjacent said cylinder block and cooperating with said cylinder block to define an air-tight sealed crank chamber; a drive shaft rotatably supported by said housing and said cylinder block; a rotor mounted on said drive shaft; a swash plate connected to said rotor and slidably mounted on said drive shaft to thereby change an inclination angle thereof in response to changes of pressure in the crank chamber of said housing; a supporting and adjusting means disposed between said rotor and said swash plate for changing the inclination angle of said swash plate; a plurality of pistons reciprocatively disposed in each of the cylinder bores of said block, each piston having a cylindrical body and a bridge portion connected to the body and having a recess and a pair of shoe pockets formed in the recess; a plurality of shoes disposed in the shoe pockets of the recess of each said piston to come into contact with said swash plate for converting rotation of said swash plate into reciprocation of said pistons; a lower back edge portion is provided on the body of each said piston extending in a line through an apex and an entrance of the shoe pocket adjacent to the body and continuing to extend in perpendicular relationship proximate to a line defining an inner surface of the respective cylinder bore provided for each said piston; and wherein said swash plate is provided with a depressed portion located radially inward from said shoes such that contact between said swash plate and said lower back edge portion of each said piston is prevented.
  • 2. The compressor according to claim 1, further comprising:a control valve for adjusting the pressure level in the crank chamber of said housing.
  • 3. A variable capacity swash plate compressor, comprising:a cylinder block having a plurality of cylinder bores arranged radially and circumferentially therein; a housing mounted adjacent said cylinder block and cooperating with said cylinder block to define an air-tight sealed crank chamber; a drive shaft rotatably supported by said housing and said cylinder block; a rotor mounted on said drive shaft; a swash plate connected to said rotor and slidably mounted on said drive shaft to thereby change an inclination angle thereof in response to changes of pressure in the crank chamber of said housing; a supporting and adjusting means disposed between said rotor and said swash plate for changing the inclination angle of said swash plate; a plurality of pistons reciprocatively disposed in each of the cylinder bores of said block, each piston having a cylindrical body and a bridge portion connected to the body and having a recess and a pair of shoe pockets formed in the recess; a plurality of shoes disposed in the shoe pockets of the recess of each said piston to come into contact with said swash plate for converting rotation of said swash plate into reciprocation of said pistons; a lower back edge portion is provided on the body of each said piston extending in a line through an apex and an entrance of the shoe pocket adjacent to the body and continuing to extend in perpendicular relationship proximate to a line defining an inner surface of the respective cylinder bore provided for each said piston; a depressed portion provided on said swash plate, said depressed portion being located radially inward from said shoes such that contact between said swash plate and said lower back edge portion of each said piston is prevented; and a projecting portion protruding from said cylinder block from an entrance of each cylinder bore toward said depressed portion of said swash plate and being between said drive shaft and the cylinder bores of said cylinder block.
  • 4. The compressor of claim 3, wherein:said cylinder block further includes an outer projecting portion protruding between the cylinder bores and an outer circumferential surface.
  • 5. The compressor according to claim 3, further comprising:a control valve for adjusting the pressure level in the crank chamber of said housing.
Priority Claims (1)
Number Date Country Kind
98-48043 Oct 1998 KR
US Referenced Citations (6)
Number Name Date Kind
5336056 Kimura et al. Aug 1994
5382139 Kawaguchi et al. Jan 1995
5387091 Kawaguchi et al. Feb 1995
5540559 Kimura et al. Jul 1996
5644968 Kimura et al. Jul 1997
5897298 Umemura Apr 1999