Information
-
Patent Grant
-
6227811
-
Patent Number
6,227,811
-
Date Filed
Thursday, October 7, 199925 years ago
-
Date Issued
Tuesday, May 8, 200124 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Thorpe; Timothy S.
- Gray; Michael K.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 417 2221
- 417 2222
- 417 269
- 092 122
- 092 71
- 091 499
-
International Classifications
-
Abstract
A variable capacity swash plate type compressor 10 incorporates a swash plate 34 to effect movement of at least an associated piston 44 to vary the capacity of the compressor 10. The structure of the swash plate 34 and piston 44 minimize the bending moment exerted on the piston 44 during operation.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a variable capacity swash plate type compressor adapted for use in an air conditioner for a vehicle, and more particularly, to a piston suitable for use in an automotive air conditioning compressor in which the piston includes an associated swash plate to minimize the bending moment exerted thereon.
Generally, a piston type compressor for use in an automotive air conditioning system comprises a cylinder block having a plurality of cylinder bores. A plurality of pistons are slidably disposed in the respective cylinder bores and reciprocate by, for example, a swash plate in the cylinder bores. In a variable capacity swash plate type compressor with a mechanism varying an inclination angle of the swash plate, a single-headed piston is generally used. The single-headed piston includes a body with a head, and support portion for receiving shoes which convert rotation of the swash plate into reciprocation of the pistons. However, a bending moment acts on the pistons due to force exerted deflectively on the pistons during operation of the compressor. Accordingly, the bending moment causes the deformation of pistons, and thus, a contact portion between the pistons and the cylinder bores is abraded deflectively.
SUMMARY OF THE INVENTION
It is an object of the invention to provide a swash plate type compressor with pistons by which the problems of the prior art can be solved.
Another object of the invention is to provide a swash plate type compressor provided with a piston having a construction to minimize a bending moment by which high durability of the piston and compressor can be accomplished.
Still another object of the invention is to provide a swash plate type compressor provided with a mechanism suitable for a piston having a construction to minimize a bending moment.
The above as well as other objects of the invention may be typically achieved by producing a variable capacity swash plate type compressor comprising:
a cylinder block having a plurality of cylinder bores arranged radially and circumferentially therein;
a housing mounted adjacent the cylinder block and cooperating with the cylinder block to define an air-tight sealed crank chamber;
a drive shaft rotatably supported by the housing and the cylinder block;
a rotor mounted on the drive shaft;
a swash plate connected to the rotor and slidably mounted on the drive shaft to thereby change an inclination angle thereof in response to the changes of pressure in the crank chamber;
a hinge means disposed between the rotor and the swash plate for changing the inclination angle of the swash plate;
a plurality of pistons reciprocatively disposed in each of the cylinder bores, each piston having a cylindrical body with a head, and a bridge portion connected to the body and having a recess and a pair of shoe pockets formed in opposed walls defining the recess, the body of each piston having a lower back edge portion extending to a place between an entrance and an apex of the shoe pocket adjacent to the body, the lower back edge portion being around a portion connected to the bridge portion, whereby contact between the swash plate and the lower back edge portion of the pistons is prevented;
a plurality of shoes disposed in the shoe pockets of the recess of each piston to come into contact with the swash plate for converting rotation of the swash plate into reciprocation of the pistons; and
a control valve means for adjusting a pressure level in the crank chamber.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects, features, and advantages of the present invention will be understood from the detailed description of the preferred embodiments of the present invention with reference to the accompanying drawings, in which
FIG. 1
is a sectional elevational view of a swash plate type compressor with a variable displacement mechanism according to the prior art;
FIG. 2
is a fragmentary schematic view of
FIG. 1
illustrating various forces acting on a piston;
FIG. 3
is a sectional elevational view of a variable capacity swash plate type compressor with a piston and a mechanism to minimize a bending moment acting on a piston according to the present invention;
FIG. 4
is a fragmentary schematic view showing elements around the swash plate of
FIG. 3
to illustrate the operation of the elements in the compressor;
FIG. 5
is a sectional view of a second embodiment of swash plate according to the present invention adapted for use in a variable capacity swash plate type compressor of the type illustrated in
FIGS. 3 and 4
;
FIG. 6
is a perspective view of a cylinder block of the compressor according to a first embodiment of the present invention; and
FIG. 7
is a perspective view of a cylinder block of the compressor according to a second embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
In order to clarify the problems occurring in a conventional swash plate type compressor with a variable displacement mechanism, description will be made with reference to FIG.
1
. The compressor
1
of this type has a cylinder block
2
with a plurality of cylinder bores
4
, and front and rear ends of the cylinder block
2
are sealingly closed by front and rear housings
6
and
8
. The cylinder block
2
and the front housing
6
define an airtight sealed crank chamber
10
. A valve plate
12
is intervened between the rear end of the cylinder block
2
and the rear housing
8
. The rear housing has formed therein inlet and outlet ports
14
and
16
for input and output of a refrigerant gas, a suction chamber
18
, and a discharge chamber
20
. The suction and discharge chambers
18
and
20
are communicated with the respective cylinder bores
4
via suction and discharge valve mechanisms. A drive shaft
22
is centrally arranged to extend through the front housing
6
to the cylinder block
2
and rotatably supported by bearings
24
mounted in the front housing
6
and the cylinder block
2
. The cylinder block
2
and the front and rear housings
6
and
8
are combined by a long screw
25
. A rotor
26
is mounted on the drive shaft
22
in the crank chamber
10
to be rotatable with the drive shaft
22
, and supported by a thrust bearing
28
seated on an inner end of the front housing
6
. A spherical sleeve
30
having an outer spherical surface formed as a support surface is slidably supported by the drive shaft
22
. A spring
32
mounted around the drive shaft
22
is interposed between the rotor
26
and the spherical sleeve
30
, and pushes the spherical sleeve
30
toward the rear housing
8
.
A swash plate
34
is rotatably supported on the outer surface of the spherical sleeve
30
. The swash plate
34
is connected to the rotor
26
via a hinge mechanism so as to be rotated with the rotor
26
. Namely, a support arm
36
protrudes axially outwardly from one side surface of the rotor
26
, and an arm
38
protrudes from one side surface of the swash plate
34
toward the support arm
36
of the rotor
26
. The support arm
36
and the arm
38
overlap each other and are connected to each other by a pin
40
. The pin
40
extends into a pin hole
42
formed through the support arm
36
of the rotor
26
and a rectangular shaped hole
43
formed through the arm
38
of the swash plate
34
. In this manner, the rotor
26
and the swash plate
34
are hinged to each other, and the sliding motion of the pin
40
within the rectangular hole
43
changes an inclination angle of the swash plate
34
so as to change the capacity of the compressor.
Pistons
44
are slidably disposed in the respective cylinder bores
4
. Each piston
44
has a body
46
with a head portion which is slidably disposed in the corresponding cylinder bore
4
, and a bridge portion
48
which has formed therein a recess
50
. Semi-spherical shoes
52
are disposed in shoe pockets
54
formed in the bridge portion of the piston
44
and slidably engaged with a peripheral portion of the swash plate
34
. Therefore, the swash plate
34
is rotated together with the rotation of the drive shaft
22
, and the rotation of the swash plate
34
is converted into the reciprocation of the pistons
44
.
A cutout portion
56
is formed at a lower left end portion of the piston
44
to prevent a contact between a side surface of the swash plate
34
and the body
46
of the piston
44
when a piston
44
is in its bottom dead center.
A control valve means
60
is provided with the compressor to adjust a pressure level in the crank chamber
10
.
In the above-described type of compressor, a bending moment among various forces acting on the pistons
44
causes a deformation of the pistons
44
and a partially deflected abnormal abrasion about a contact portion between the pistons
44
and the cylinder bores
4
.
FIG. 2
is an enlarged partial view of
FIG. 1
to illustrate various forces acting on the pistons. Referring to
FIG. 2
, during the compression stroke of the piston
44
, the pressure PC in the crank chamber
10
acts on one end of the piston
44
while a compression reaction force Pd acts on the other end of the piston
44
. The pressure PC in the crank chamber
10
and the compression reaction force Pd act on the swash plate from the piston via the shoes
52
, and the action force exerted on the swash plate
34
reversely acts on the piston
44
via the shoes
52
as a reaction force which is equal in magnitude and oppositely directed to the action force. That is, when the piston
44
is in its compression stroke, the force F exerted from the swash plate
34
on the piston
44
acts on the piston
44
at an angle perpendicular to surfaces of the swash plate
34
at a contact position at which the semi-spherical outer surface of the shoe
52
adjacent to the body of the piston
44
comes into contact with the semi-spherical inner surface of the shoe pocket
54
, i.e., at an apex of the shoe pocket
54
lying on the central axis CA of the piston
44
. The force F exerted from the swash plate
34
on the piston
44
is composed of two components, horizontal and vertical components, the horizontal component F
x
lying on the central axis CA of the piston
44
and the vertical component F
y
being perpendicular to the central axis CA of the piston
44
. Let “m” be the mass of the piston
44
, “a” be the acceleration of the piston
44
during the compression stroke, “A” be the cross sectional area of the piston
44
, “θ” be the angle from horizontal the force F is acting on the piston
44
, and “d” be the diameter of the piston
44
.
Σ
F
x
=ma
(1)
Σ
F
x
AP
c
−AP
d
+F
x
(2)
By combining the above equations, we can write,
F
x
=ma+A
(
P
d
−P
c
)=
ma
+(π/4)*
d
2
(
P
d
−P
c
)
and
F
y
=F
x
tan θ=tan θ□
ma
+(π/4)*
d
2
(
P
d
−P
c
)□
The vertical component F
y
acts on the piston
44
as a bending moment which is maximized at the lower back edge designated by “P”. Each piston
44
is provided with the cutout portion
56
to prevent a piston
44
from coming into contact with one side surface (front surface) of the swash plate
34
when a piston
44
approaches its bottom dead center during the suction stroke. The cutout portion
56
provides a distance x between an operating point of the force F acting on the piston and an operating point of a reaction force acting on the cutout portion
56
, i.e., the lower back edge of the piston
44
, as shown in
FIG. 2
, and the distance x causes a bending moment which acts on the piston
44
. The maximum bending moment M
max
acting on the piston is given by
M
max
x F
y=
x
tan θ□
ma
+(π/4)*
d
2
(
P
d
−P
c
)□ (3)
Therefore, due to the bending moment, the piston
44
is deformed by the distance x about the bridge portion
48
of the piston
44
in a counterclockwise direction with respect to the reaction force-operating point P, and at the same time, deflected abnormal abrasion also occurs in the body of the piston about the reaction force-operating point P and in an edge portion diagonally opposed thereto.
On the other hand, during the suction stroke of the piston
44
′, the pressure P
c
′ in the crank chamber
10
′ acts on one end of the piston
44
′ while a suction force P
s
′ acts on the other end of the piston
44
′. The pressure P
c
′ in the crank chamber
10
′ and the suction force P
s
′ act on the swash plate from the piston via the shoe
52
′, and the action force exerted on the swash plate
34
′ reversely acts on the piston
44
′ via the shoe
52
′ as a reaction force which is equal in magnitude and oppositely directed to the action force. That is, when the piston
44
′ is in its suction stroke, the force F′ exerted from the swash plate
34
′ on the piston
44
′ acts on the piston
44
′ at an angle perpendicular to surfaces of the swash plate
34
′ at a contact position Q′ at which the semispherical outer surface of the shoe
52
′ remote from the body
46
′ of the piston
44
′ comes into contact with the semi-spherical inner surface of the shoe pocket
54
′, i.e., at an apex of the shoe pocket
54
′ lying on the central axis CA′ of the piston
44
′. The force F′ exerted from the swash plate
34
′ on the piston
44
′ is composed of two components, horizontal and vertical, the horizontal component F
x
′ lying on the central axis CA′ of the piston
44
′ and the vertical component F
y
′ being perpendicular to the central axis CA′ of the piston
44
′. Let “m” be the mass of the piston
44
′, “a” be the acceleration of the piston
44
′ during the suction stroke, “A” be the cross-sectional area of the piston
44
′, “θ” be the angle from horizontal the force F′ is acting on the piston
44
′, and “d” be the diameter of the piston
44
′.
Σ
F
x
′=−ma
(4)
Σ
F
x
′=AP
c
′−AP
s
′−F
x
′ (5)
By combining the above equations, we can write,
F
x
=A
(
P
c
′−P
s
′)+
ma=ma+A
(
P
c
−P
s
′)=
ma
+(π/4)*
d
2
(
P
c
′−P
s
′)
and
F
y
′=F
x
′ tan θ=tan θ[
ma
+(π/4)*
d
2
(
P
c
′−P
s
′)]
The vertical component F
y
′ acts on the piston
44
′ as a bending moment. Let the depth of the piston
44
′ inserted into the cylinder bore
4
′ when the piston
44
′ reaches the maximum suction stroke position be W′, and the length L′ between the contact position, at which the outer surface of the shoe
52
′ remote from the piston body
46
′ comes into contact with the inner surface of the corresponding shoe pocket
54
′, and the rightmost front end of the piston
44
′. Then, the maximum bending moment M′
max
acts on the piston at a position P′ away by W′ from the front end of the piston
44
′. We can write this equation as
M′
max
=(
L′−W
′)
F
y
′=(
L′−W
′)tan θ[
ma
+(π/4)*
d
2
(
P
c
′−P
s
′)].
Since W′ is generally short in an air conditioning compressor, the bending moment acting on the piston during the suction stroke also causes deformation and abnormal abrasion of the piston.
FIG. 3
shows a compressor, for example, a variable capacity swash plate type compressor having a mechanism for minimizing a bending moment. As shown in
FIG. 3
, a variable capacity swash plate type compressor
70
has a cylinder block
72
provided with a plurality of cylinder bores
74
, a front housing
76
and a rear housing
78
. Both front and rear ends of the cylinder block
72
are sealingly closed by the front and rear housings
76
and
78
. A valve plate
80
is intervened between the cylinder block
72
and the rear housing
78
. The cylinder block
72
and the front housing
76
define an air-tight sealed crank chamber
82
. A drive shaft
84
is centrally arranged to extend through the front housing
76
to the cylinder block
72
, and rotatably supported by radial bearings
86
and
87
. The cylinder block
72
and the front and rear housings
76
and
78
are tightly combined by a long screw
89
.
A rotor
90
is fixedly mounted on the drive shaft
84
within the crank chamber
82
to be rotatable with the drive shaft
84
, and supported by a thrust bearing
92
seated on an inner end of the front housing
76
. A swash plate
94
is rotatably supported on the drive shaft
84
. If desired, a spherical sleeve (not illustrated) can be intervened between the drive shaft
84
and the swash plate
94
. In this case, the swash plate
94
is rotatably supported on an outer support surface of the rotor
90
. In
FIG. 3
, the swash plate
94
is in its largest inclination angle position, and at this time a spring
98
is most compressed and a stop surface
96
a of a projection
96
comes into contact with the rotor
90
so that a further increase of inclination angle of the swash plate
94
is restricted by the rotor
90
. On the other hand, a further decrease of inclination angle of the swash plate
94
is restricted by a stopper
97
provided with the drive shaft
84
.
The swash plate
94
is connected to the rotor
90
via a hinge mechanism to be rotated with the rotor
90
. That is, a support arm
100
protrudes axially outwardly from one side surface of the rotor
90
, and an arm
102
protrudes from one side surface of the swash plate
94
toward the support arm
100
of the rotor
90
. The support arm
100
and the arm
102
overlap each other and are connected to each other by a pin
104
. The pin
102
extends into a pin hole
106
formed through the support arm
100
of the rotor
90
and a rectangular shaped hole
108
formed through the arm
102
of the swash plate
94
. Support arm
100
, arm
102
and pin
104
constitute a supporting and adjusting means. With this arrangement, the rotor
90
and the swash plate
94
are hinged to each other, and the sliding motion of the pin
104
within the rectangular hole
108
changes an inclination angle of the swash plate
94
so as to change the capacity of the compressor.
As best illustrated in
FIG. 4
, each cylindrical piston
110
has a body
112
with a head and a bridge portion
122
. The bridge portion
122
has a recess
124
, and opposed walls defined in the recess
124
have spherical shoe pockets
126
into which spherical outer surfaces of two semi-spherical flat surfaces of the shoes
128
are slidably disposed. The inner flat surfaces of the shoes
128
are slidably engaged with side surfaces of the peripheral portion of the swash plate
94
. With this arrangement, each piston
110
is engaged with the swash plate
94
via the shoes
128
and pockets
126
, and therefore, the rotation of the swash plate
94
causes each piston
110
to reciprocate in the cylinder bore
74
.
During the compression stroke of the piston
110
, the force F exerted on the piston
110
from the swash plate
94
via the shoe
128
adjacent to the body
112
of the piston acts on the piston
110
at a right angle to a front surface of the swash plate
94
at a contact surface (in case of a line contact) or a contact point (in case of a point contact) (both will be referred as a contact position or an apex hereinafter) at which the semi-spherical outer surface of the shoe
128
adjacent to the body
112
comes into contact with the semi-spherical inner surface of the shoe pocket
126
. The force F exerted from the swash plate
94
on the piston
110
is composed of two components, the horizontal component F
x
lying on the central axis CA of the piston
110
and the vertical component F
y
perpendicular to the central axis CA of the piston
110
. The vertical component F
y
acts on the piston
110
as a bending moment.
To minimize the bending moment, a cutout portion is not formed in the body
112
of the piston
110
. That is, in the construction of the piston in accordance with the present invention, the lower back edge P of the body
112
of the piston
110
lies on the line S which passes through the apex Q
2
of the shoe pocket
126
and is perpendicular to the central axis CA of the piston
110
. Moreover, the lower back edge P of the piston body
112
is able to be further extended up to an entrance Q
1
of the shoe pocket
126
near the piston body
112
. Therefore, the lower back edge portion is between the entrance Q
1
and apex Q
2
of the shoe pocket
126
near the piston body
112
. As a result, the piston body
112
is compensated by the distance X compared to the piston body of prior art, and thus, the maximum bending moment acting on the piston does not occur from the above equation (3). The lower back portion P extends in a line through apex Q
2
and entrance Q
1
and continues to extend in perpendicular relation proximate to a line B defining an inner surface of the cylinder bore
74
.
The interference between the swash plate
94
and the lower back edge portion of the piston body
112
due to compensation for the piston body
112
by the distance X can be solved by changing the shape of the swash plate
94
. For example, as shown in
FIGS. 3
to
5
, the swash plate
94
has a depressed portion
130
formed in the side surface thereof confronting the piston body
112
. The depressed portion
130
is positioned axially inward of shoe
128
. The depressed portion
130
may be formed evenly in a central region of the swash plate
94
as shown in
FIG. 3 and 4
, or only in a region
130
′ in which the contact interference occurs as shown in FIG.
5
. The depths of the depressed portions
130
and
130
′ are determined in response to the projection size of a center region of the cylinder block
72
as described hereinafter. Instead of the depressed portion
130
, a thin swash plate or restriction on the smallest inclination angle of the swash plate can be employed to avoid the interference between the swash plate and the piston body.
It is advantageous to form a protuberant portion
132
opposed to the depressed portion
130
′ in response to the formation of the depressed portion
130
′ for reinforcing the swash plate as shown in FIG.
5
.
FIG. 6
shows a cylinder block for use in the compressor of the present invention. As shown in
FIG. 6
, the cylinder block
72
has an annular projecting portion
73
protruding from an entrance of each cylinder bore
74
as a reference surface B toward the depressed portion
130
of the swash plate
94
. The projecting portion
73
is formed in a central region of the cylinder bore
72
between a central hole
77
for the drive shaft
84
and the cylinder bores
74
. Instead of the annular shape of the projecting portion
73
formed around the cylinder bores
74
for reducing the mass of the compressor, the projecting portion
73
may be formed over the entire central region.
FIG. 7
shows another embodiment of the cylinder block in which a circumferential portion of the cylinder block
72
between the outer circumferential surface
88
and the cylinder bores
74
is extended from the cylinder block
72
in response to the projection of the inner projecting portion
73
so as to form an outer projecting portion
79
. With this arrangement, the pistons are stably slid in their cylinder bores during the suction and compression strokes thereof.
The projecting portion
73
protrudes by the depth of the depressed portion
130
from the central region. Therefore, the insertion depth W′ of the piston increases in response to the projection of the causes of the bending moment acting on the piston
110
during the suction stroke thereof to be reduced as seen from the equation (6).
The rear housing
78
is provided with inlet and outlet ports
134
and
136
, and divided into suction and discharge chambers
138
and
140
. The valve plate
80
has suction and discharge ports
142
and
144
. Each cylinder bore
74
is communicated with the suction chamber
138
and the discharge chamber
140
via the suction ports
142
and the discharge ports
144
. Each suction port
142
is opened and closed by a suction valve
146
, and each discharge port
144
is opened and closed by a discharge valve
148
, in response to the reciprocal movement of the respective pistons
110
. The opening motion of the discharge valve
148
is restricted by a retainer
150
.
A control valve means
152
is provided with the compressor
70
for adjusting a pressure level within the crank chamber
82
as shown in FIG.
3
.
In the compressor having the above-described construction, when the drive shaft
84
is rotated, the swash plate
94
having a certain inclination angle is also rotated via the hinge mechanism, and thus, the rotation of the swash plate
94
is converted into the reciprocation of the pistons
110
within the respective cylinder bores
74
via the shoes
128
. This reciprocating motion causes the refrigerant gas to be introduced from the suction chamber
138
of the rear housing
78
into the respective cylinder bores
74
in which the refrigerant gas is compressed by the reciprocating motion of the pistons
110
. The compressed refrigerant gas is discharged from the respective cylinder bores
74
into the discharge chamber
140
.
At this time, the capacity of the compressed refrigerant gas discharged from the cylinder bores
74
into the discharge chamber
140
is controlled by the control valve means
152
which adjustably changes the pressure level P
cc
within the crank chamber
82
. Namely, when the pressure level P
sc
in the suction chamber
138
is raised with increase of the thermal load of an evaporator, the control valve means
152
cuts off the refrigerant gas at pressure level P
dc
traveling from the discharge chamber
140
into the crank chamber
82
so that the pressure level P
cc
in the crank chamber
82
is lowered. When the pressure level P
cc
in the crank chamber
82
is lowered, a back pressure acting on the respective pistons
110
is decreased, and therefore, the angle of inclination of the swash plate
94
is increased. Namely, the pin
104
of the hinge means is moved slidably and downwardly within the rectangular hole
108
. Accordingly, the swash plate
94
is moved in a forward direction against the force of the spring
98
. Therefore, the angle of inclination of the swash plate
94
is increased, and as a result, the stroke of the respective pistons
110
is increased.
On the contrary, when the pressure level P
sc
in the suction chamber
138
is lowered with decrease of the thermal load of the evaporator, the control valve means
152
passes the compressed refrigerant gas at pressure level P
dc
of the discharge chamber
140
into the crank chamber
82
. When the pressure level P
cc
in the crank chamber
82
is raised, a back pressure acting on the respective piston
110
is increased, and therefore, the angle of inclination of the swash plate
94
is decreased. Namely, the pin
104
of the hinge means is moved slidably and upwardly within the rectangular hole
108
. Accordingly, the swash plate
94
is moved in a rearward direction yielding to the force of the spring
98
. Therefore, the inclination angle of the swash plate
94
is decreased, and as a result, the stroke of the respective pistons
110
is shortened and the discharge capacity is decreased.
In the above described compressor, during the compression stroke of the piston
110
, the pressure P
cc
in the crank chamber
82
and the compression reaction force act on the piston
110
. These forces act on the swash plate
94
via the shoes
122
and, in turn, reversely act on the piston
110
from the swash plate
94
as a reaction force equal in magnitude and oppositely directed. At this time, the maximum bending moment acts on the lower back edge portion P of the piston
110
. However, the lower back edge portion P lies on the same line as the vertical component F
y
lies, and thus, the bending moment does not occurred on the lower back edge portion P of the piston
110
because the distance x is zero. As a result, deformation and abnormal abrasion of the pistons can be prevented.
On the other hand, during the suction stroke of the piston
110
′, the pressure in the crank chamber
82
′ acts on the piston, and this force acts on the swash plate
94
′ via the shoe
128
′ remote from the piston body
112
′ which, in turn, act on the piston from the swash plate
94
′ as a reaction force. At this time, the maximum bending moment acts on the piston at a contact surface between the outer surface of the piston
110
′ and the inner surface of the cylinder bore
74
′ when the piston
110
′ is inserted into the corresponding cylinder bore
74
′ by a certain depth. The central region of the cylinder block
72
′ is projected in response to the depth of the depressed portion
130
′ of the swash plate
94
′. Thus, the insertion depth W′ of the piston
110
′ into the cylinder bore
74
′ at the maximum suction stroke is increased so as to reduce the maximum bending moment acting on the piston
110
′.
Although the present invention has been described in connection with the preferred embodiments, the invention is not limited thereto. It will be easily understood by those skilled in the art that variations and modifications can be easily made within the scope of the present invention as defined by the claims.
Claims
- 1. A variable capacity swash plate compressor, comprising:a cylinder block having a plurality of cylinder bores arranged radially and circumferentially therein; a housing mounted adjacent said cylinder block and cooperating with said cylinder block to define an air-tight sealed crank chamber; a drive shaft rotatably supported by said housing and said cylinder block; a rotor mounted on said drive shaft; a swash plate connected to said rotor and slidably mounted on said drive shaft to thereby change an inclination angle thereof in response to changes of pressure in the crank chamber of said housing; a supporting and adjusting means disposed between said rotor and said swash plate for changing the inclination angle of said swash plate; a plurality of pistons reciprocatively disposed in each of the cylinder bores of said block, each piston having a cylindrical body and a bridge portion connected to the body and having a recess and a pair of shoe pockets formed in the recess; a plurality of shoes disposed in the shoe pockets of the recess of each said piston to come into contact with said swash plate for converting rotation of said swash plate into reciprocation of said pistons; a lower back edge portion is provided on the body of each said piston extending in a line through an apex and an entrance of the shoe pocket adjacent to the body and continuing to extend in perpendicular relationship proximate to a line defining an inner surface of the respective cylinder bore provided for each said piston; and wherein said swash plate is provided with a depressed portion located radially inward from said shoes such that contact between said swash plate and said lower back edge portion of each said piston is prevented.
- 2. The compressor according to claim 1, further comprising:a control valve for adjusting the pressure level in the crank chamber of said housing.
- 3. A variable capacity swash plate compressor, comprising:a cylinder block having a plurality of cylinder bores arranged radially and circumferentially therein; a housing mounted adjacent said cylinder block and cooperating with said cylinder block to define an air-tight sealed crank chamber; a drive shaft rotatably supported by said housing and said cylinder block; a rotor mounted on said drive shaft; a swash plate connected to said rotor and slidably mounted on said drive shaft to thereby change an inclination angle thereof in response to changes of pressure in the crank chamber of said housing; a supporting and adjusting means disposed between said rotor and said swash plate for changing the inclination angle of said swash plate; a plurality of pistons reciprocatively disposed in each of the cylinder bores of said block, each piston having a cylindrical body and a bridge portion connected to the body and having a recess and a pair of shoe pockets formed in the recess; a plurality of shoes disposed in the shoe pockets of the recess of each said piston to come into contact with said swash plate for converting rotation of said swash plate into reciprocation of said pistons; a lower back edge portion is provided on the body of each said piston extending in a line through an apex and an entrance of the shoe pocket adjacent to the body and continuing to extend in perpendicular relationship proximate to a line defining an inner surface of the respective cylinder bore provided for each said piston; a depressed portion provided on said swash plate, said depressed portion being located radially inward from said shoes such that contact between said swash plate and said lower back edge portion of each said piston is prevented; and a projecting portion protruding from said cylinder block from an entrance of each cylinder bore toward said depressed portion of said swash plate and being between said drive shaft and the cylinder bores of said cylinder block.
- 4. The compressor of claim 3, wherein:said cylinder block further includes an outer projecting portion protruding between the cylinder bores and an outer circumferential surface.
- 5. The compressor according to claim 3, further comprising:a control valve for adjusting the pressure level in the crank chamber of said housing.
Priority Claims (1)
Number |
Date |
Country |
Kind |
98-48043 |
Oct 1998 |
KR |
|
US Referenced Citations (6)