The present specification generally relates to a deflection plate for a power mower chute and, more specifically, a deflection plate configured to vary a distance that grass clippings travel from a power mower.
Power riding mowers direct the flow of clippings out of a clipping passage positioned in a side of a blade housing or deck. The clippings are directed by chutes that are mounted to the deck on the side of the mower. The chute is mounted to posts, which extend above the deck over the opening. When using a chute, there are times when it would be advantageous to block a portion of the flow of clippings outwardly from the deck, such as when mowing along a flowerbed or along a driveway. In other cases, it would be desirable to variable control the flow of clippings in order to discharge them precisely where needed from the chute to avoid a buildup of grass clippings.
In one embodiment, a variable chute device for a power mower is provided. The power mower includes a passenger area, a deck, and a chute extending from the deck. The chute includes an opening through which the chute expels grass clippings away from the power mower. The variable chute device includes an elongated member and a deflection plate. The elongated member extends between the deflection plate and the passenger area. The deflection plate includes a main body and an attachment portion. The main body includes a deflection surface. The attachment portion extends from the main body and movably couples the main body to the deck of the power mower. The main body is movable between a closed position, an open position, and a plurality of variably controlled partially-open positions by actuation of the elongated member. In the closed position, the main body extends across the opening of the chute to prevent grass clippings from exiting the chute through the opening, and in the plurality of variably controlled open partially-positions, the main body is spaced apart from the opening of the chute at varying gaps to control an amount of the grass clippings to exit the chute through the opening.
A power mower having a variable chute device, a deck positioned above one or more power mower blades in a power mower vertical direction, a chute extending from the deck, the chute having an opening, the chute is configured to expel grass clippings through the opening away from the power mower, and a passenger area. The variable chute device includes an elongated member and a deflection plate. The elongated member includes a first end and a second end opposite. The second end extending to the passenger area. The first end of the elongated member coupled to the deflection plate, the deflection plate having a main body and an attachment portion. The main body includes a deflection surface and a periphery extending around the deflection surface. The attachment portion extends from the periphery of the main body to movably couple the main body to the deck of the power mower. The attachment portion has a pair of coupling flanges extending transversely to the main body and coupled to the deck of the power mower to pivotally couple the main body to the deck of the power mower. Wherein the main body is movable between a closed position and a plurality of variably controlled partially-open positions by actuation of the elongated member, wherein in the closed position, the main body extends across the opening of the chute to prevent grass clippings from exiting the chute through the opening, and in the plurality of variably controlled partially-open positions, the main body is spaced apart from the opening of the chute at varying gaps to control an amount of the grass clippings to exit the chute through the opening.
These and additional features provided by the embodiments described herein will be more fully understood in view of the following detailed description, in conjunction with the drawings.
The embodiments set forth in the drawings are illustrative and exemplary in nature and not intended to limit the subject matter defined by the claims. The following detailed description of the illustrative embodiments can be understood when read in conjunction with the following drawings, where like structure is indicated with like reference numerals and in which:
Embodiments disclosed herein are generally directed to a variable chute device including a deflection plate and an elongated member such as a flexible member (cable) or a rigid member (rod). The variable chute device is movably coupled to a mower deck of a power mower. The elongated member is attached at one end to the deflection plate and extends to a passenger area of the power mower at the other end. The elongated member is physically manipulatable by a passenger positioned in the passenger area of the power mower to rotate the deflection plate between a closed position, an open position, and an infinitely number of positions therebetween to variable control the amount of opening of the chute to control the flow of grass clippings (hereinafter referred to as a plurality of variable controlled partially-open positions). In the closed position, the deflection plate extends across an opening of a chute of the mower deck of the power mower to prevent grass clippings from exiting out of the opening. The elongated member may be moved, which in turn moves the deflection plate to allow grass clippings to exit the chute in a controlled and variable manner. In one example, the elongated member may be pulled to move the deflection plate from the closed position to a plurality of variable controlled partially-positions by rotating the deflection plate away from the opening to allow grass clippings to exit the chute at a specific rate that is less than an open position. That is, the deflection plate is movable to varying degrees or distances from the opening to vary the amount or distance that the grass clippings are expelled by the chute.
As used herein, the term “power mower longitudinal direction” refers to the forward-rearward direction of the vehicle (i.e., in the +/−Y-direction depicted in
Various embodiments of the variable chute device and the operation of the variable chute device will be described in more detail herein.
Referring initially to
The deck 3 may include a set of blades (not shown) configured to cut grass, and a pair of attachment flanges 5 extending from an exterior surface 6 of the deck 3. The pair of attachment flanges 5 may each include an aperture 5a (
The variable chute device 10 may include a deflection plate 12 and an elongated member 14. The deflection plate 12 may be pivotally coupled to a portion of the deck 3 or the chute 4 of the power mower 1, and the elongated member 14 may be coupled to the deflection plate 12. The elongated member 14 may be configured to pivot the deflection plate 12 relative to the deck 3 about pivot axis P.
The deflection plate 12 may include a main body 16, an attachment portion 18, and a tab 20. Each of the tab 20, the attachment portion 18, and the main body 16 of the deflection plate 12 may be formed together as a single, monolithic piece, formed separately and fixedly coupled together, or a combination thereof. For example, the attachment portion 18 may be formed of a separate piece from the main body 16 and coupled to the main body 16 by fasteners, adhesive, welding, or the like. While the variable chute device 10 is described as movable relative to the deck 3 and/or the chute 4 of the power mower 1 to selectively restrict grass clippings G (
The main body 16 may include a deflection surface 22, an outer surface 23 opposite the deflection surface 22 to define a thickness, and a periphery 24 extending around the deflection surface 22. The periphery 24 may include a first pair of edges 26 and a second pair of edges 28 that extend transversely to the first pair of edges 26. The first pair of edges 26 extend between the second pair of edges 28. The second pair of edges 28 may extend along phantom line L1 that separates the main body 16 from the attachment portion 18. While the main body 16 is depicted as having a rectangular shape, it is contemplated and possible that the main body 16 has any size and shape capable of extending across the opening 9 of the deck 3 to block the flow of grass clippings G through the opening 9. For example, the main body 16 may be square, circular, hexagonal, or the like. For example, the main body 16 may be circular, square, hexagonal, octagonal, and/or the like. The main body 16 may deflect and stop grass clippings G from extending out of the opening 9 of the chute 4. That is, in the closed and in the plurality of variable open positions, the deflection surface 22 faces the opening 9 such that clippings G (
The main body 16 may be formed of any material capable of restricting the movement of grass clippings G (
The attachment portion 18 may extend from one of the second pair of edges 28 of the periphery 24 of the main body 16. The attachment portion 18 may extend from one of the pair of edges 28 along line L1. In some embodiments, the attachment portion 18 may be monolithically formed with the main body 16 to form a unitary structure. In other embodiments, the attachment portion 18 may a separate component that may be coupled to the main body 16 via fasteners such as screws, rivets, bolt and nut, adhesive, epoxy or welding.
The attachment portion 18 may include a pair of coupling flanges 30 that extend transversely to the main body 16, and a flange member 32 the extends transversely to the main body 16 and the pair of coupling flanges 30. The flange member 32 may extend between the pair of coupling flanges 30 so that when the deflection plate 12 is coupled to the chute 4, the flange member 32 extends from a position in front of the opening 9 of the chute 4 (e.g., in the −X direction) to a position over the opening 9 in the power mower vertical direction (e.g., in the +/−Z direction) and may be configured to prevent grass clippings G (
Still referring to
The tab 20 may extend from one of the first pair of edges 26 of the periphery 24 of the main body 16. The one of the first pair of edges 26 of the periphery 24 from which the tab 20 extends may be the edge that is positioned closest to the passenger area 2 in the power mower longitudinal direction (e.g., in the +/−Y direction). In some embodiments, the tab 20 includes a aperture 21 that receives a portion of the elongated member 14, as discussed in greater detail herein. In other embodiments, the tab 20 includes an annular portion 29 that may be coupled to the tab via the aperture 21 or may be fixed coupled via a fastener such as epoxy, adhesive, weld, screw, bolt and nut, rivet, and/or the like.
Now referring to
In some embodiments, the first end 38 and/or the second end 40 of the elongated member 14 may be looped and may include a shackle 42 coupling the first end 38 of the elongated member 14 to the tab 20. The loop at the first end 38 of the elongated member 14 may be coupled to the shackle 42, and the shackle 42 may be configured to removably couple the elongated member 14 to the tab 20 of the deflection plate 12. In other embodiments, the first end 38 may be coupled to the tab 20 via other known methods.
The second end 40 of the elongated member 14 may be positioned or coupled to a portion of the power mower 1 in the passenger area 2 to allow the passenger to physically manipulate the elongated member 14 to move the main body 16 of the deflection plate 12 between the closed position, the open position, and the plurality of variably controlled partially-open positions therebetween. In some embodiments, the second end 40 of the elongated member 14 may be coupled to a control arm configured to move and steer the power mower 1. In other embodiments, the second end 40 of the elongated member 14 may be coupled to other components of the power mower 1.
The elongated member 14 may be a flexible member, such as a cable, that is configured to be bendable along a length of the elongated member 14. For example, the cable may be a braided metal cable. However, it is contemplated and possible that the elongated member 14 is a rigid body, such as a rod. In embodiments, with a rod, the rod may be formed with metal such as steel, or alloys, polymers, and/or the like, or any combination thereof. In embodiments, the variable chute device 10 may include mechanisms for maintaining the deflection plate in the closed position and/or the plurality of variably controlled partially-open positions. For example, the variable chute device 10 may include a locking mechanism coupled to the deflection plate 12 that engages a portion of the power mower 1 to prevent the deflection plate 12 from rotating. In a further example, the power mower 1 may include one or more receiving members attached to the power mower 1 at the passenger area 2 that receive the second end 40 of the elongated member 14 to maintain the deflection plate 12 in one of the plurality of variably controlled partially-open positions. In yet another example, the elongated member 14 may an actuator that automatically moves the deflection plate 12 between the closed position, the plurality of variably controlled partially-open positions, and the open position, and/or maintains the deflection plate 12 in one of the closed position, the open position and the plurality of variably controlled partially-open positions.
Referring still to
Referring to
Referring to
Referring to
When moving from the open position to one of the plurality of variably controlled partially-open positions, the main body 16 is pivoted toward the opening 9 about pivot axis P in the direction of arrow A3. In the plurality of variably controlled partially-open positions, the main body 16 may be spaced apart from the opening 9 to partially restrict grass clippings G from exiting the opening 9. As such, the plurality of variably controlled partially-open positions reduces the amount of clippings G allowed or permitted to exit the opening 9 distance that the grass clippings G that are expelled through the opening 9 beyond the edge 28 of the deflection plate 12 travel less of a distance than those when the deflection plate 12 is in the open position, as illustrated best in
The operation of the power mower 1 and the variable chute device 10 will now be described with reference to
The variable chute device 10 may control the amount of grass clippings G expelled out of the chute 4, and limit a distance that the grass clippings G travel from the chute 4. That is, the main body 16 of the deflection plate 12 may moved between the closed position, the open position and the plurality of variably controlled partially-open positions. In the closed position, the main body 16 may extend across the opening 9 of the chute 4 such that the deflection surface 22 faces the opening to prevent grass clippings G from exiting the chute 4 through the opening 9. When the user desires to allow clippings G to be expelled from the opening 9, the elongated member 14 is moved, which in turn moves or pivots the deflection plate 12 via the tab 20 about pivot axis P at the pins 36 in the direction illustrated by arrow A2, as best illustrated in
In the plurality of variably controlled partially-open positions, the deflection surface 22 of the deflection plate 12 is moved away from the opening 9 via the elongated member 14 to selectively restrict an amount of grass clippings G extending out of the opening 9 of the chute 4 when compared to the open position. As such, in the plurality of variably controlled partially-open positions, the deflection surface 22 of the deflection plate 12 is incrementally spaced apart from the opening 9 which in which the greater the space the less restrictive the deflection plate blocks clipping G from being expelled from the opening 9 of the chute 4. That is, in the plurality of variably controlled partially-open positions and in the open position, the main body 16 of the deflection plate 12 is pivoted away from the opening 9 of the chute 4 to be spaced apart from the opening 9 of the chute 4 at varying gaps to control a distance traveled by the grass clippings G that exit the chute 4 through the opening 9. As such it should be understood that the movement into the open position may occur from the closed position or from any of the plurality of variably controlled partially-open positions and movement into the any of the plurality of variably controlled partially-open positions may occur from the closed position, the open position, or any other of the any of the plurality of variably controlled partially-open positions.
When the user desires to prohibit altogether or restrict clippings G from expelling from the opening 9, the elongated member 14 is moved in an opposite direction than that for movement of A2, which in turn moves or pivots the deflection plate 12 via the tab 20 about pivot axis P at the pins 36 in the direction illustrated by arrow A3, as best illustrated in
Referring still to
With the deflection plate 12 initially in the closed position, the user may manipulate the second end 40 of the elongated member 14 to move the deflection plate 12 from the closed position to the open position to allow the grass clippings G to extend out of the opening 9 of the chute 4 uninhibited. The user may move or pull the elongated member 14 to pivot the main body 16 of the deflection plate 12 about pivot P (about the pair of pins 36 extending through the attachment flanges 5 of the deck 3 and the attachment portion 18 of the deflection plate 12) to pivot the deflection plate 12 away from the opening 9 in the direction illustrated by arrow A2 in
When in the open position (or one of the plurality of variably controlled partially-open positions), the grass clippings G extend the predetermined distance away from the power mower 1 and chute 4. At block 402, when the power mower 1 is a distance away from an undesirable area such as an area with a structure that is less than the predetermined distance that the grass clippings G are expelled, the user may determine a distance of which the grass clippings G travel that is less than the predetermined distance so that the grass clippings G do not expel into the undesirable area.
At block 404, the user may actuate the elongated member 14 to move the main body 16 of the deflection plate 12 from the open position to either of one of the variably controlled partially-open positions or the closed position by manipulating the second end 40 of the elongated member 14 to reduce or restrict the distance that the grass clippings G expel or extend out of the opening 9 of the chute 4. In some embodiments, the user may hold the second end 40 of the elongated member 14 to maintain the deflection plate 12 in the one of the plurality of variably controlled partially-open positions. In other embodiments, the second end 40 of the elongated member 14 may be locked under tension, such as with a cable clamp, a carabineer, and/or the like, to maintain the deflection plate 12 in the one of the plurality of variably controlled partially-open positions.
At block 406, the user determine whether the distance of which the grass clippings G are expelled through the opening 9 exceed the predetermined distance between the power mower 1 and the undesirable area. When the distance between the undesirable area and the power mower 1 is less than the distance that the grass clippings G are traveling, the user may further manipulate the elongated member 14 to adjust the deflection plate 12 between the plurality of variably controlled partially-open positions to further reduce or restrict the distance that the grass clippings G travel. When the distance that the grass clippings G are traveling is less than the distance between the power mower 1 and the undesirable area, the user maintain the elongated member 14 in the current position to maintain the deflection plate 12 in position. In the case that the power mower 1 is moving directly adjacent to the undesirable area, the user may manipulate the elongated member 14 to move the deflection plate 12 to the closed position, thereby preventing grass clippings G from exiting through the opening 9 of the chute 4.
While particular embodiments have been illustrated and described herein, it should be understood that various other changes and modifications may be made without departing from the spirit and scope of the claimed subject matter. Moreover, although various aspects of the claimed subject matter have been described herein, such aspects need not be utilized in combination. It is therefore intended that the appended claims cover all such changes and modifications that are within the scope of the claimed subject matter.
The present disclosure claims the benefit of U.S. Provisional Patent Application No. 63/196,803, filed on Jun. 4, 2021, the contents of which are incorporated by reference in its entirety.
Number | Date | Country | |
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63196803 | Jun 2021 | US |