The disclosure relates to diagnostic equipment and methods used to analyze the performance of internal combustion engine ignition systems, inclusive of coil-on plug or coil-over plug ignitions. The disclosure has particular applicability to diagnostic equipment and methods utilizing capacitive adapters to detect and output secondary ignition waveforms to a display for technician evaluation.
Capacitive signal detectors are conventionally used to assess the performance of ignition systems, such as coil-on-plug (COP) systems utilizing one coil per cylinder or a direct ignition system (DIS) or double ended coil-on plug (DECOP) utilizing one coil per cylinder pair. Capacitive signal detectors can output signals indicative of spark plug firing voltage and duration, which help technicians determine if any component in the ignition system is malfunctioning. Such conventional systems may be found in, for example, U.S. Pat. No. 4,399,407 to Kling et al., U.S. Pat. No. 5,461,316 to Maruyama et al., U.S. Pat. No. 5,677,632 to Meeker, and U.S. Pat. No. 6,396,278 to Makhija.
Almost all capacity adapters, whether for sampling coils or ignition wires, employ a capacity divider. As shown in
b) shows an equivalent circuit for the equipment configuration represented in
Accordingly, conventional adapters are dedicated or designed, developed, and fabricated for specific combinations of a COPs and a display device or lab scope. In other words, these specifically configured adapters are balanced for use with a particular combination of coil and equipment. However, if any component in the combination is disturbed by substituting a non-dedicated component for a dedicated component in a balanced system (e.g., a different lab scope is used), the system is not longer compensated or independent of frequency. Accordingly, the resulting waveforms conveying data on the firing line, spark line, or spark duration are undesirably distorted. An example of this is shown in
For example, a resistance value R2 for a first engine analyzer or lab scope may be 1 MΩ, whereas a resistance value R2 for a second engine analyzer or lab scope may be 10 MΩ. Thus, a sensor system balanced for use with the first scope will not be balanced for use with the second scope.
Therefore, there is a need for a compensated capacity divider which may be adjusted to be frequency independent or insensitive for many different combinations of capacitive sensors and diagnostic equipment or lab scopes.
The present disclosure illustrates concepts directed to the structure and use of a variable compensation circuit between a capacitive adapter and a display device or lab scope to provide a properly compensated, substantially frequency insensitive, sensing system for a plurality of combinations of sensors and engine analyzers.
In one aspect, there is provided a variable compensation circuit for capacitive adapters comprising an input connector for receiving a signal output from a capacitive adapter positioned within an electric near field emitted from a component of an engine ignition system, an output connector for outputting a signal output from the variable compensation circuit, a capacitive divider circuit portion disposed in series between the input and output connectors, the capacitive divider circuit portion comprising at least one of a variable capacitor and a plurality of fixed capacitors. The variable compensation circuit also includes a switching element configured to enable selection and/or de-selection of any one of or any combination of the plurality of fixed capacitors and/or adjustment of a variable capacitor to provide one of a plurality of selected capacitance reactance ratios.
In another aspect, there is provided a signal compensation method for engine ignition system diagnostics testing comprising the steps of establishing a circuit between a capacitive sensor positioned within an electric near field emitted from a component of an engine ignition system, a variable compensation circuit, and a diagnostic testing device, inputting a signal from the capacitive sensor to the variable compensation circuit, monitoring the signal output from the variable compensation circuit using the diagnostic testing device, and adjusting a capacitance value of at least one capacitor in the variable compensation circuit to provide one of a plurality of selected capacitance reactance ratios. In this method, the variable compensation circuit itself comprises a capacitive divider circuit portion including a plurality of capacitors and a switching element configured to enable at least one of a selection, de-selection, and adjustment of the plurality of capacitors. In another aspect of this method, the adjusting step also includes adjusting a return to zero portion of a displayed waveform output from the variable compensation circuit.
Additional advantages will become readily apparent to those skilled in this art from the following detailed description, wherein only preferred examples of the present concepts are shown and described. As will be realized, the disclosed concepts are capable of other and different embodiments, and its several details are capable of modifications in various obvious respects, all without departing from the spirit thereof. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
The foregoing and other features, aspects and advantages of the present concepts are described in the following detailed description which examples are supplemented by the accompanying drawings, in which like reference numerals indicate like elements and in which:
a) shows an example of a conventional combination of coil-on-plug ignition, coil-on-plug sensor, and lab scope;
b) shows an equivalent circuit for the combination shown in
c) shows an example of an conventional combination of coil-on-plug ignition, coil-on-plug sensor, and lab scope, wherein a non-dedicated component is substituted for a dedicated component.
a)–(b) respectively depict a typical primary ignition waveform and secondary ignition waveform displayed as a function of time.
Embodiments described herein or otherwise in accord with the concepts presented herein may include or be utilized with any appropriate voltage source, such as a battery, an alternator and the like, providing any appropriate voltage such as, but not limited to, about 9 Volts, about 12 Volts, about 42 Volts and the like.
Coil-on-plug (COP) ignitions generally comprise a spark coil integrally mounted on spark plug, which protrudes into and is mounted in an engine cylinder and terminates in spark gap. The spark coil conducts transformed, high voltage direct current to the spark plug using internal connections. The coil receives low voltage direct current via a wiring harness that has a distal end coupled to a primary coil of the coil and a proximal end coupled to a battery.
a and 2b illustrate, respectively, a typical primary ignition waveform and secondary ignition waveform as a function of time for a conventional engine ignition such as, but in no way limited to, a COP ignition. The waveforms have three basic sections labeled Firing Section, Intermediate Section, and Dwell Section.
Common reference numerals are used in
The primary switching device terminates primary current flow at 240, suddenly causing the magnetic field to collapse, thereby inducing a high voltage in the primary winding by self-induction. An even higher voltage is induced, by mutual induction, into the secondary winding, because of a typical 1:50 to 1:100 primary to secondary turns ratio. The secondary voltage is delivered to the spark plug gap, and the spark plug gap is ionized and current arcs across the electrodes to produce a spark 250 (i.e., the “firing line”) to initiate combustion and the spark continues for a period of time called the “spark duration” or “burn time” 260.
The firing line 250, measured in kilovolts, represents the amount of voltage required to start a spark across the spark plug gap, and is generally between about 6–12 kV. The burn time 260 represents the duration of the spark event, is generally between about 1–3 milliseconds and is inversely related to the firing kV. If the firing kV increases, burn time decreases and vice versa. Over the burn time 260, the discharge voltage across the air gap between spark plug electrodes decreases until the coil energy cannot sustain the spark across the electrodes (see e.g., 270). At 280, an oscillating or “ringing” voltage results from the discharge of the coil and continues until, at 290, the coil energy is dissipated and there is no current flow in the primary circuit.
To detect the above events, the capacitive adapter or sensor 10 is placed within an electric near field of a component of the engine ignition system, such as adjacent a coil on plug ignition housing or around or adjacent a spark plug wire, by an appropriate fixation device or placement technique. The detected signal is output via an output lead, which may comprise any physical means by which a signal may be output from the capacitive adapter 10 such as, but not limited to, co-axial cable, cables, or wires. Such means for outputting a signal are passive and require no external power, thus complementing the disclosed capacitive adapter by providing a completely passive system advantageously requiring no external power. However, other means for outputting a signal are also encompassed by the present concepts including, but not limited to, acoustic (e.g., radio frequency (RF)) or light-based (e.g., light infrared (IR)) transmitters or any other medium (i.e., carrier waves) by which information may be transmitted. The capacitive sensor or adapter 10 may comprise any type of conventional capacitive adapter.
The input of variable compensation circuit 300 shown in
Once the variable compensation circuit 300 is electrically connected between the capacitive adapter or sensor 10 and a selected diagnostic testing device, such as a lab scope or engine analyzer (e.g., a Snap-On® Vantage/KV Module, Snap-On® MODIS™, or conventional lab scope), an output of the variable compensation circuit may be adjusted, such as represented in the example of
Although a single switch is provided in series to an individual fixed capacitor in the example of
In one aspect, the capacitance ratio of variable compensation circuit 300 may be adjusted by selection, de-selection, and/or adjustment of the available capacitors or groupings of capacitors in the portion of the circuit in series to the output (i.e., circuit portion 310), to provide a firing line of about 10 kV (e.g., 7 kV to 15 kV). In the circuit shown in the Example of
In one aspect, a signal compensation method for engine ignition system diagnostics testing in accord with the present concepts comprises the steps of establishing a circuit between a capacitive sensor positioned within an electric near field emitted from a component of an engine ignition system, a variable compensation circuit, and a diagnostic testing device, inputting a signal from the capacitive sensor to the variable compensation circuit, monitoring the signal output from the variable compensation circuit using the diagnostic testing device, and adjusting a capacitance value of at least one capacitor in the variable compensation circuit to provide one of a plurality of selected capacitance reactance ratios, wherein the variable compensation circuit comprises a capacitive divider circuit portion including a plurality of capacitors and a switching element configured to enable at least one of a selection, de-selection, and adjustment of the plurality of capacitors.
To ensure that the variable compensation circuit 300 is not being adjusted to a potentially degraded cylinder, the circuit 300 may be set by initially reviewing the indicated peak firing voltages of a plurality of COPs (e.g., 2 or more) and adjusting the circuit based on the highest indicated peak firing voltage. In another aspect, a guide may be prepared compiling desired circuit configurations for selected combinations of sensors and diagnostic devices. This firing line value (10 kV) is completely arbitrary and is selected solely for the reason that this value is typically encountered by technicians and diagnosticians evaluating properly operating ignition signal traces and will accordingly mitigate confusion which might arise over other values, such as 5 kV, 20 kV, or 40 kV, which are equally viable in accord with the concepts expressed herein. A firing line of at least 5 kV is desirable.
Once the firing line is set to a satisfactory level, it is desired to modify the capacitance to also set the voltage observed at the end of the burntime to zero (i.e., no residual charge left in the capacitors). Following the initial adjustment of the variable compensation circuit 300, the first shunt 320 and/or the second shunt 330 are adjusted to set the voltage observed at the end of the burntime 240 (insert into figure corresponding numbers from
The above-noted adjusting step may comprise adjustment of a capacitance value of a capacitive divider circuit portion 310 disposed in series between input connector J1 and output connector J2 of the variable compensation circuit 300, particularly by selection or de-selection of one or more fixed capacitors (e.g., C2, C3) and/or adjustment of the variable capacitor C1. The above-noted adjusting step may also comprise, alternatively or in combination, adjustment of the capacitance value of the first shunt 320 and/or the second shunt 330. In the illustrated example, the adjustments to the shunts could comprise, for example, adjusting the variable capacitor C1, selecting or deselecting any of the fixed capacitors (C2, C3, C4, C5, C7, C8), or disconnecting the first shunt 320 or the second shunt 330 from the circuit by an appropriate switch.
As noted above, the signal compensation method adjusting step further comprises adjusting a capacitance value of the capacitive divider circuit portion 310 and/or the first shunt 320 and/or the second shunt 330 to adjust a firing line of a displayed waveform output from the variable compensation circuit. The method also includes adjusting a capacitance value of the capacitive divider circuit portion 310 and/or the first shunt 320 and/or the second shunt 330 to set the best return of voltage to zero following the end of burntime of a displayed waveform output from the variable compensation circuit 300. In other words, the capacity in the circuit is increased or reduced, in the manner previously indicated, to minimize the residual decay (e.g., RC exponential decay) of shunt capacitors which are positively or negatively charged at the zero crossing after the end of burntime. In this manner, the displayed waveform will closely approximate the actual firing event.
The examples described herein may be used with any desired ignition system or engine. Those systems or engines may comprises items utilizing organically-derived fuels or fossil fuels and derivatives thereof, such as gasoline, natural gas, propane and the like or combinations thereof. Those systems or engines may be utilized with or incorporated into another systems, such as an automobile, a truck, a boat or ship, a motorcycle, a generator, an airplane and the like. Various aspects of the present concepts have been discussed in the present disclosure for illustrative purposes. It is to be understood that the concepts disclosed herein is capable of use in various other combinations and environments and is capable of changes or modifications within the scope of the concepts expressed herein. Moreover, although examples of the apparatus and method were discussed, the present concepts are not limited by the examples provided herein and additional variants are embraced by the claims appended hereto.
Number | Name | Date | Kind |
---|---|---|---|
4399407 | Kling et al. | Aug 1983 | A |
4833400 | Boutigny | May 1989 | A |
5155437 | Frus | Oct 1992 | A |
5293308 | Boys et al. | Mar 1994 | A |
5444376 | Dittmann et al. | Aug 1995 | A |
5461316 | Maruyama et al. | Oct 1995 | A |
5677632 | Meeker | Oct 1997 | A |
6396278 | Makhija | May 2002 | B1 |
20030098698 | Bengtsson | May 2003 | A1 |