The present invention relates to a variable compression ratio V-type internal combustion engine.
In general, the lower the engine load, the worse the heat efficiency, so at the time of engine low load operation, the mechanical compression ratio ((top dead center cylinder volume stroke volume)/top dead center cylinder volume) is preferably raised to raise the expansion ratio and thereby improve the heat efficiency. For this, it has been known to make the cylinder block and crankcase move relative to each other to change the distance between the cylinder block and the crankshaft and thereby make the mechanical compression ratio variable.
In a V-type internal combustion engine, it has been proposed to make the cylinder block parts of the two cylinder groups move relatively to the crankcase separately along the cylinder centerlines of the cylinder groups, but it is difficult to make different cylinder block parts move relatively to the crankcase by a single link mechanism (or cam mechanism). A pair of link mechanisms (or cam mechanisms) becomes necessary for each cylinder block part, so overall two pairs of link mechanisms end up becoming necessary.
To reduce the number of link mechanisms, a variable compression ratio V-type internal combustion engine has been proposed which joins the cylinder blocks of two cylinder groups and makes the joined cylinder block move relatively to the crankcase by a pair of relative movement mechanisms (for example, a pair of link mechanisms) (refer to Japanese Patent Unexamined Publication (A) No. 2005-113743, Japanese Patent Unexamined Publication (A) No. 2002-250241, Japanese Patent Unexamined Publication (A) No. 2008-175135, and Japanese Patent Unexamined Publication (A) No. 2009-097449).
The relative movement mechanism at one cylinder group side and the relative movement mechanism at the other cylinder group side respectively have pluralities of supports for fastening to the cylinder block and pluralities of supports for fastening to the crankcase.
In general, the plurality of supports at the cylinder block side in the relative movement mechanism at one cylinder group side and the plurality of supports at the cylinder block side at the relative movement mechanism at the other cylinder group side are arranged symmetrically about a median plane between the two cylinder groups.
Incidently, in the above-mentioned variable compression ratio V-type internal combustion engine, the cylinder block and the crankcase are coupled by just one pair of relative movement mechanisms. The force which tries to push up the cylinder block in the cylinder axial line direction at the time of firing at each cylinder acts on the pair of relative movement mechanisms.
If the supports of the cylinder block sides of the pair of relative movement mechanism are arranged symmetrically as explained above, the force which is generated at the time of firing at each cylinder will act mainly on one or two supports thereby making it necessary to make the supports thicker or otherwise in order to increase the strength of the supports.
Therefore, an object of the present invention is to provide a variable compression ratio V-type internal combustion engine which joins the cylinder blocks of two cylinder groups and makes the joined block move relatively to the crankcase wherein it is not necessary to increase the strength of the plurality of supports at the cylinder block sides of the pair of relative movement mechanisms that much.
A variable compression ratio V-type internal combustion engine as set forth in claim 1 of the present invention is provided, characterized in that the variable compression ratio V-type internal combustion engine joins cylinder blocks of two cylinder groups and makes the joined cylinder block move relatively to a crankcase, and is provided with a first relative movement mechanism which is fastened to a first cylinder group side of the joined cylinder block through a plurality of supports and a second relative movement mechanism which is fastened to a second cylinder group side of the joined cylinder block through a plurality of supports, the number of the supports of the first relative movement mechanism is made at least a number greater by exactly “1” than the number of cylinders of the first cylinder group so that one of the supports of the first relative movement mechanism is positioned at the two sides of the center axial lines of the cylinders in the first cylinder group when viewing the first cylinder group side by the side view, the number of the supports of the second relative movement mechanism is made at least a number greater by exactly “1” than the number of cylinders of the second cylinder group so that one of the supports of the second relative movement mechanism is positioned at the two sides of the center axial lines of the cylinders in the second cylinder group when viewing the second cylinder group side by the side view, and, due to an offset between the cylinders of the first cylinder group and the cylinders of the second cylinder group in the crankshaft direction, one of the supports of the first relative movement mechanism is positioned on the center axial line of each cylinder in the second cylinder group when viewing the first cylinder group side by the side view and one of the supports of the second relative movement mechanism is positioned on the center axial line of each cylinder in the first cylinder group when viewing the second cylinder group side by the side view.
A variable compression ratio V-type internal combustion engine as set forth in claim 2 of the present invention is provided as the variable compression ratio V-type internal combustion engine as set forth in claim 1 characterized in that the supports of the first relative movement mechanism are comprised of first supports which are positioned between center axial lines of two cylinders adjoining each other in the first cylinder group when viewing the first cylinder group side by the side view and second supports which are not positioned between center axial lines of two cylinders adjoining each other in the first cylinder group when viewing the first cylinder group side by the side view, a thickness of the first supports is two times a thickness of the second supports, the supports of the second relative movement mechanism are comprised of third supports which are positioned between center axial lines of two cylinders adjoining each other in the second cylinder group when viewing the second cylinder group side by the side view and fourth supports which are not positioned between center axial lines of two cylinders adjoining each other in the second cylinder group when viewing the second cylinder group side by the side view, and a thickness of the third supports is two times a thickness of the fourth supports.
A variable compression ratio V-type internal combustion engine as set forth in claim 3 of the present invention is provided as the variable compression ratio V-type internal combustion engine as set forth in claim 1 or 2 characterized in that the first relative movement mechanism and the second relative movement mechanism are made independently controllable, a first relative movement distance in a front view engine centerline direction which passes through a center of a crankshaft which is caused by the first relative movement mechanism at the first cylinder group side of the joined cylinder block and a second relative movement distance in the engine centerline direction which is caused by the second relative movement mechanism at the second cylinder group side of the joined cylinder block can be made different, the first relative movement mechanism changes the first relative movement distance when none of the cylinders of the first cylinder group is in an expansion stroke, and the second relative movement mechanism changes the second relative movement distance when none of the cylinders of the second cylinder group is in an expansion stroke.
According to the variable compression ratio V-type internal combustion engine as set forth in claim 1 of the present invention, the number of the supports to fasten the first relative movement mechanism to the first cylinder group side of the joined cylinder block is made at least a number greater by exactly “1” than the number of cylinders of the first cylinder group so that one of the supports of the first relative movement mechanism is positioned at the two sides of the center axial lines of the cylinders in the first cylinder group when viewing the first cylinder group side by the side view, the number of the supports to fasten the second relative movement mechanism to the second cylinder group side of the joined cylinder block is made at least a number greater by exactly “1” than the number of cylinders of the second cylinder group so that one of the supports of the second relative movement mechanism is positioned at the two sides of the center axial lines of the cylinders in the second cylinder group when viewing the second cylinder group side by the side view, and, due to an offset between the cylinders of the first cylinder group and the cylinders of the second cylinder group in the crankshaft direction, one of the supports of the first relative movement mechanism is positioned on the center axial line of each cylinder in the second cylinder group when viewing the first cylinder group side by the side view and one of the supports of the second relative movement mechanism is positioned on the center axial line of each cylinder in the first cylinder group when viewing the second cylinder group side by the side view. Due to this, the force which tries to push up the cylinder block in the cylinder axial line direction at the time of firing of each cylinder acts on the two supports adjoining the firing cylinder when viewing the cylinder group side corresponding to the firing cylinder by the side view and the one support which is positioned on the center axial line of the firing cylinder when viewing the other cylinder group side by the side view, so it is not necessary to increase the strength of the supports of the first relative movement mechanism and second relative movement mechanism that much compared with the case where the force acts on mainly one or two supports.
According to the variable compression ratio V-type internal combustion engine as set forth in claim 2 of the present invention, in the variable compression ratio V-type internal combustion engine as set forth in claim 1, the supports of the first relative movement mechanism are comprised of first supports which are positioned between center axial lines of two cylinders adjoining each other in the first cylinder group when viewing the first cylinder group side by the side view and second supports which are not positioned between center axial lines of two cylinders adjoining each other in the first cylinder group when viewing the first cylinder group side by the side view, the first supports are close in common to two cylinders adjoining each other, so the force at the time of firing of the two cylinders acts on them and therefore the farce at the time of firing acts on them a number of times two times greater than the second supports which are close to just one cylinder, so a thickness of the first supports is made two times a thickness of the second supports to make the strength two times as well, further the supports of the second relative movement mechanism are comprised of third supports which are positioned between center axial lines of two cylinders adjoining each other in the second cylinder group when viewing the second cylinder group side by the side view and fourth supports which are not positioned between center axial lines of two cylinders adjoining each other in the second cylinder group when viewing the second cylinder group side by the side view, the third supports are close in common to two cylinders adjoining each other, so the force at the time of firing of the two cylinders act on them and therefore the force at the time of firing act on them a number of times two times greater than the fourth supports which are close to just one cylinder, so a thickness of the third supports is made two times a thickness of the fourth supports to make the strength two times as well.
According to the variable compression ratio V-type internal combustion engine as set forth in claim 3 of the present invention, in the variable compression ratio V-type internal combustion engine as set forth in claim or 2, the first relative movement mechanism and the second relative movement mechanism are made independently controllable, a first relative movement distance in a front view engine centerline direction which passes through a center of a crankshaft which is caused by the first relative movement mechanism at the first cylinder group side of the joined cylinder block and a second relative movement distance in the engine centerline direction which is caused by the second relative movement mechanism at the second cylinder group side of the joined cylinder block can be made different, when none of the cylinders of the first cylinder group is in an expansion stroke, one of the cylinders of the second cylinder group is in the expansion stroke and the force of that firing cylinder does not act that much on the first relative movement mechanism where the moment length becomes longer compared with the second relative movement mechanism, so the first relative movement mechanism can easily change the first relative movement distance, while when none of the cylinders of the second cylinder group is in an expansion stroke, one of the cylinders of the first cylinder group is in the expansion stroke and the force of that firing cylinder does not act that much on the second relative movement mechanism where the moment length becomes longer compared with the first relative movement mechanism, so the second relative movement mechanism can easily change the second relative movement distance.
This V-type internal combustion engine is a spark ignition type. The first cylinder group side part 10a and the second cylinder group side part 10b of the cylinder block 10 are mounted with cylinder heads (not shown). At the cylinder heads, spark plugs are provided for the cylinder bores. At each cylinder head, intake ports and exhaust ports are formed. Each intake port is communicated through an intake valve to a corresponding cylinder bore, while each exhaust port is communicated through an exhaust valve to a corresponding cylinder bore 11. For each cylinder head, an intake manifold and exhaust manifold are connected. The intake manifolds open to the atmosphere either independently of each other or by merging via an air cleaner, while the exhaust manifolds are also open to the atmosphere either independently of each other or by merging via a catalyst device. Further, the V-type internal combustion engine may be a diesel engine as well.
In general, the lower the engine load is, the worse the heat efficiency becomes, so at the time of engine low load operation, if raising the mechanical compression ratio to raise the expansion ratio, it is possible to improve the heat efficiency due to the work time of the pistons in the expansion stroke becoming longer. The mechanical compression ratio becomes the ratio (V1+V2)/V1 of the sum of the cylinder volume V1 at the top dead center crank angle and the stroke volume V2 with respect to the cylinder volume V1 at the top dead center crank angle, and is equal to the expansion ratio of the expansion stroke. Due to this, the V-type internal combustion engine uses the first relative movement mechanism 30 and the second relative movement mechanism 40 to make the cylinder block 10 move relatively to the crankcase 20. By changing the distance between the cylinder block 10 and the crank shaft 15, the mechanical compression ratios of the first cylinder group and the second cylinder group are made variable. For example, the mechanical compression ratios are controlled so that the lower the engine load is, the higher the mechanical compression ratio is made.
The first relative movement mechanism 30, as shown in
The cylinder block side supports 31 and the crankcase side supports 32 are split into the two pieces 31a and 31b and 32a and 32b to enable support of the first shaft 33. The first shaft 33 has a plurality of cylinder block side support parts 33a which are supported by the cylinder block side supports 31 and a plurality of crankcase side support parts 33b which are supported by the crankcase side supports 32. The cylinder block side support parts 33a are concentric with each other, while the crankcase side support parts 33b are concentric with each other. However, the cylinder block side support parts 33a and the crankcase side support parts 33b are eccentric. Reference numeral 34 shows bearing elements which are fit at the cylinder block side support parts 33a, while 35 shows bearing elements which are fit at the crankcase side support parts 33b. These are split into two to enable fitting at the cylinder block side support parts 33a and crankcase side support parts 33b. Reference numeral 33c shows a fan-shaped gear which is concentric with the crankcase side support part 33b of the first shaft 33.
As shown in
On the other hand, the second relative movement mechanism 40, as shown in
The bearings 42a of the cylinder block side supports 41 and the crankcase side supports 42 are provided with bearing elements. Reference numeral 44a shows a fan-shaped gear which is concentric with the second shaft 44. As shown in
In
As shown in
In this way, the cylinder block 10′ at the lowest position which is shown by the one-dot chain line moves like the cylinder block 10 which is shown by the solid line. The cylinder block side support part 33a′ of the first shaft 33 and the first through hole 43a′ and second through hole 43b′ of the arm 43 at the lowest position which are shown by the one-dot chain lines also respectively move like the cylinder block side support part 33a, first through hole 43a, and second through hole 43b which are shown by the solid lines.
Since the first relative movement mechanism 30 is made a simple link mechanism with one degree of freedom, the cylinder block 10 is made to move with respect to the crankcase 20 upward (direction of centerline of engine CE) and simultaneously move to the second cylinder group side. With that, both the mechanical compression ratio of the first cylinder group and the mechanical compression ratio of the second cylinder group can be made smaller, but the mechanical compression ratio of the second cylinder group ends up becoming smaller than the mechanical compression ratio of the first cylinder group. Due to this, using the second relative movement mechanism 40, the cylinder block 10 is moved a bit upward at the second cylinder group side compared with the first cylinder group side. In the front view, the cylinder block centerline CB is made to slant with respect to the engine centerline CE. Due to this, even if the cylinder block 10 moves to the second cylinder group side by exactly D, the mechanical compression ratio of the first cylinder group and the mechanical compression ratio of the second cylinder group side can be equally made the desired mechanical compression ratios.
Further, due to an offset between the cylinders of the first cylinder group and the cylinders of the second cylinder group in the crankshaft direction, one of the supports 31 of the first relative movement mechanism is positioned on each of the center axial lines C2, C4, and C6 of the cylinders in the second cylinder group when viewing the first cylinder group side part 10a by the side view (it is preferable to make centerlines of supports 31 and center axial lines of the center axial line C2, C4, and C6 of the cylinders match) and one of the supports 41 of the second relative movement mechanism is positioned on each of the center axial lines C1, C3, C5 of the cylinders in the first cylinder group when viewing the second cylinder group side part 10a by the side view (it is preferable to make centerlines of supports 41 and center axial lines of the center axial lines C1, C3, and C5 of the cylinders match).
In each embodiment, at the time of firing of a cylinder, as shown in
For example, in
Further, the cylinder block side supports 31 of the first relative movement mechanism 30 are comprised of first supports 31(13) and 31(35) which are positioned between the center axial lines of two cylinders which adjoin each other in the first cylinder group when viewing the first cylinder group side part 10a by the side view and second supports 31(11) and 31(55) which are not positioned between the center axial lines of two cylinders which adjoin each other in the first cylinder group when viewing the first cylinder group side part 10a by the side view. The first supports 31(13) and 31(35) are close in common to two cylinders, so the force at the time of firing of the two cylinders acts on them. The force acts on them at the time of firing by a number of times two times that of the second supports 31(11) and 31(55) which are close to just single cylinders, so the thickness e2 of the first supports 31(13) and 31(35) is made two times the thickness el of the second supports 31(11) and 21(55) and the strength is made two times that as well.
Further, the cylinder block side supports 41 of the second relative movement mechanism 40 are comprised of third supports 41(24) and 41(46) which are positioned between the center axial lines of two cylinders which adjoin each other in the second cylinder group when viewing the second cylinder group side part 10b by the side view and fourth supports 41(22) and 41(66) which are not positioned between the center axial lines of two cylinders which adjoin each other in the second cylinder group when viewing the second cylinder group side part 10b by the side view. The third supports 41(24) and 41(46) are close in common to two cylinders, so the force at the time of firing of the two cylinders acts on them. The force acts on them at the time of firing by a number of times two times that of the fourth supports 41(22) and 41(66) which are close to just single cylinders, so the thickness e2 of the third supports 41(24) and 41(46) is made two times the thickness el of the fourth supports 41(22) and 41(66) and the strength is made two times that as well.
Further, the first supports 31(12) and 31(35) , the second supports 31(11) and 31(55) , the third supports 41(24) and 41(46) , and the fourth supports 41(22) and 41(66) all are made separated by the equal distances “d” from the center axial lines C1, C2, C3, C4, C5, and C6 of the cylinders adjoining each other in the side view.
Incidentally, in the embodiment which is shown in
In this way, from the relationships of F=Fc+Ff and Fc*Lc=Ff*Lf, it is possible to make the force Ff which acts on the single cylinder block side support of the cylinder group opposite to the firing cylinder smaller.
As shown in
Further, in the range of 60 degrees crank angle which is shown by t2, none of the cylinders of the second cylinder group is in the expansion stroke, while one of the cylinders of the first cylinder group is in the expansion stroke, so the force of a firing cylinder of the first cylinder group acts divided to the corresponding single cylinder block side support of the second relative movement mechanism and the corresponding two cylinder block side supports of the first relative movement mechanism. At this time, the force which acts on the cylinder block side support of the second relative movement mechanism where the moment length becomes longer than that of the cylinder block side supports of the first relative movement mechanism will not become that large. Due to this, at this time, if using the second relative movement mechanism 40 to make the second cylinder group side of the cylinder block move with respect to the crankcase in the engine centerline CE direction by exactly the second set distance, it is possible to make the second relative movement mechanism operate by a small working force.
Of course, it is also possible to make the first relative movement mechanism operate slightly in the crank angle range which is shown by t1, make the second relative movement mechanism operate slightly in the crank angle range which is shown by t2, and repeat these so as to finally make the first cylinder group side of the cylinder block move by exactly the first set distance, make the second cylinder group side of the cylinder block move by exactly the second set distance, and thereby make mechanical compression ratios of the first cylinder group and the second cylinder group the desired mechanical compression ratios.
In the embodiments which were explained up to here, the first relative movement mechanism and the second relative movement mechanism were made separately controllable and the first relative movement distance in the engine centerline direction of the first cylinder group side of the cylinder block and the second relative movement distance in the engine centerline direction of the second cylinder group side of the cylinder block were able to be made different, but when the cylinder block centerline CB and the engine centerline CE always match and the cylinder block moves relatively to the crankcase, the first relative movement mechanism and the second relative movement mechanism may also be made to simultaneously operate by a single actuator. In this case as well, the arrangement of the cylinder block side supports of the first relative movement mechanism and second relative movement mechanism which is shown in
10: cylinder block
20: crankcase
30: first relative movement mechanism
31: cylinder block side support of first relative movement mechanism
40: second relative movement mechanism
41: cylinder block side support of second relative movement mechanism
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2009/069753 | 11/17/2009 | WO | 00 | 5/17/2012 |