The present invention relates to the field of devices for circulating or pumping liquid fluid using a rotary member, such as an impeller, and its subject is a variable-delivery pump device and a circulation circuit comprising at least one such device.
Variable-delivery pumps have of course been known for a very long time, particularly in the case of pumps with rotary delivery members provided with vanes or blades.
In most cases, the variations in delivery are obtained by varying the rotational speed of the rotary delivery members, by action on variable-speed electric motors that drive the rotation of same.
However, such motors are relatively expensive and require sophisticated control electronics, making their costs more expensive still, particularly if the delivery is to be adjusted on the basis of a measured parameter, such as the temperature of the fluid for example.
Various systems for varying the delivery of pumps without varying the rotational speed of the rotary delivery member, and therefore without requiring a variable-speed drive motor, have been proposed.
Included among these alternative solutions, mention may be made first of all of those employing flow regulating means situated upstream or downstream of the pump concerned. Nevertheless, these solutions entail controlling a different member, decoupled from the action of the pump and often sited remotely therefrom.
Furthermore, documents FR 2 870 898 and EP 1 589 228 for example disclose variable-delivery pump devices in which the impeller is moved translationally in the longitudinal direction of its axis of rotation, between a deployed position in which the impeller is fully exposed to the stream of the circulating flow and a retracted position in which the impeller is situated out of the circulating stream, for example aside in an indentation. However, these devices entail complex mounting of the impeller, requiring sufficient clearance in the direction of the axial movement, and do not make it possible to obtain a complete cutting-off of the circulation (zero delivery).
Finally, solutions are also known in which a shut-off or isolation means covers from the outside, by fitting over it, the circulation or delivery member, such as an impeller, so as to regulate the degree of interaction of the rotary active delivery or circulation member, notably one having vanes or blades, with the flow of liquid.
Thus, document EP 2 902 631 in particular discloses a variable-delivery pump device comprising, on the one hand, a pump body defining a circulation chamber with at least one inlet and at least one outlet, on the other hand an impeller or similar rotary member fixed to a drive shaft mounted with the ability to rotate in the pump body at a receiving housing, or mounting bearing of substantially cylindrical or discoid overall shape and arranged in the circulation chamber and, finally, a shutter element, able to move in the direction of the longitudinal axis of the shaft of the impeller in the chamber in translation and covering, according to its axial position, adjustably, the exterior periphery of the impeller. In addition, a cam element, driven in rotation by a controlled actuator and collaborating schematically with said shutter element for the translational movement thereof, is also present inside the pump body.
In this known embodiment, the cam element is guided in rotation by the pump body and is situated on the outside of and around the bell-shaped shutter element, the cam element also enclosing a compression spring urging said bell housing into the retracted position in which it does not cover the vaned impeller. This results in a construction with significant radial bulk and requiring a great deal of torque to rotationally move the cam element because of its large external guidance surface.
Documents US 2012/0111291 and DE 10 2008 006451 furthermore disclose pump devices with an impeller, a shutter element for this impeller and a cam element controlling the position of the shutter element. However, these two known embodiments notably exhibit significant axial size and have the functional components distributed across various parts of the body or casing of the pump.
It is an object of the present invention to provide an alternative solution to the one disclosed in EP 2 902 631, which does not have the aforementioned disadvantages and thus makes it possible to overcome at least the chief limitations of the solutions of the other documents mentioned hereinabove.
To this end, one subject of the invention is a variable-delivery pump device of the type mentioned hereinabove and characterized in that the shutter element and the cam element have cylindrical walls and are arranged concentrically around the receiving housing receiving the shaft of the impeller, and in that the rotary cam element extends inside the sliding shutter element and has on the external face of its wall at least one helical guideway on which there circulates at least one corresponding follower element secured to the internal face of the wall of the shutter element, thus, by collaboration, forming a mechanism for converting a rotary movement of the cam element about the longitudinal axis into a translation movement of the shutter element along this axis.
The invention will be better understood from the following description which relates to preferred embodiments given by way of nonlimiting example and which are explained with reference to the attached schematic drawings (to different scales) in which:
It will be appreciated that such a member has a substantially cylindrical or discoid overall shape and has a circumferential edge defining a circular lateral surface in the form of a band with a determined dimension in the direction of the axis of rotation of the turbine: this peripheral edge corresponds to the “exterior periphery 5” mentioned herein.
According to the invention, the shutter element 8 and the cam element 9 have cylindrical walls 8′ and 9′ and are arranged concentrically about the receiving housing 7 forming part of the pump body 2 and receiving the shaft 6 of the impeller 5. In addition, the rotary cam element 9 is situated inside the sliding shutter element 8 and has, on the external face 9″ of its wall 9′ at least one helical guideway 11 on which there circulates at least one corresponding follower element 12 secured to the internal face 8″ of the wall 8′ of the shutter element 8. These elements 8 and 9 thus, by collaboration, form a mechanism for converting a rotary movement of the cam element 9 about the longitudinal axis AL into a translational movement of the shutter element 8 along this axis AL.
The aforementioned special arrangements profitably lead to a construction that is grouped-together and compact (grouped and overlapping arrangement of the elements 8, 9 and of the shaft of the impeller 5) both axially and radially, all the while enjoying, for a given overall size, a maximum dimension for the shutter element 8 in terms of diameter and simultaneously a maximized possibility of extension of said shutter element 8 beyond the cam element 9, and therefore for covering the periphery 5′ of the impeller 5.
Furthermore, by mounting the elements 8 and 9 concentrically around the receiving housing 7 which receives the shaft 6 with rotational guidance, the invention makes it possible to considerably limit the parts and regions of the pump body 2 that require precise manufacture to tight tolerances, and to concentrate these into a limited region (the receiving housing 7).
Of course, the region of mutual engagement of the screw-nut connection between the elements 8 and 9 is confined to a restricted zone of the element 8, advantageously on the opposite side of its free frontal edge 14, so as to have available a height or width of coverage of the impeller 5 by the shutter element 8 in the position of full deployment or extension which is at its maximum for a given size (in the axial direction) of said element 8.
The water pump devices 1 targeted in this instance may be of two types, namely:
A person skilled in the art will therefore appreciate that in the attached figures, particularly
More specifically, in structural and functional terms, the invention advantageously makes provision that the cam element 9 and the shutter element 8 by collaboration form a telescopic tubular assembly of which the longitudinal axis coincides with that AL of the shaft 6 of the impeller 5 and which can pass from a fully-retracted configuration in which the shutter element 8 does not in any way cover the exterior periphery 5′ of the impeller 5 and is substantially completely pulled back around the cam element 9, to a fully-deployed configuration in which the shutter element 8 substantially completely covers the exterior periphery 5′ of the impeller 5 and extends predominantly as an overhang beyond the cam element 9, the reversible transition from one configuration to the other taking place progressively and proportionally according to the rotational position of the cam element 9 about the axis AL (
As a preference, in the fully deployed position, only an end annular part of the shutter element 8 remains fitted onto the cam element 9, whereas in the fully retracted position, the shutter element is fitted over the cam element 9 so that it overlaps over substantially its entire height (dimension along the axis AL).
As shown particularly by
This then yields a construction that groups all of the functional components together into one same structural support component.
In addition, the invention advantageously makes provision for the impeller 5 to be mounted with overhang on a free end portion of the drive shaft 6 extending beyond the receiving housing 7.
In order to obtain a construction the bulk of which is reduced as far as possible, the invention may further make provision for the cam element 9 to be mounted directly around said receiving housing and to the rear of said impeller 5 and advantageously to have a radial extension at most substantially equivalent to that of said impeller 5.
For structural optimization purposes, the cam element 9 and the shutter element 8, both having hollow cylindrical overall shape, have substantially equivalent dimensions along their common axis, said at least one guideway 11 formed on the external face 9″ of the wall 9′ of the cam element 9 extending in the axial direction AL of said cam element 9, over the majority, preferably over substantially the entirety, of the axial length of this element 9.
As illustrated by way of preferred structural examples in the attached figures, the elements 8 and 9 have overall shapings similar to rings or sleeves, with cylindrical lateral walls 8′, 9′ on which the various means for the mutual collaboration, drive and guidance of said elements are advantageously formed, as one piece.
As also shown by the attached figures, the receiving housing 7 advantageously consists of a cylindrical tube formed of one piece with the wall of the pump body 2, or the main part 2″ thereof. This cylindrical tube 7 receives, inside of it, the shaft 6 of the impeller 5 with its rotary bearing 6′ and, on the outside, bears the elements 8 and 9 at least. As shown for example in
Thus, the progressive nature of the translational movement of the shutter element 8 can be optimized.
According to one advantageous practical embodiment, the hollow cylindrical shutter element 8 comprises at least two, preferably three, follower elements 12, for example in the form of studs, pins, fingers or the like, projecting toward the inside and evenly distributed on its circumference, the or each guideway 11 consisting of a groove or slot extending over a fraction or over the entirety of one turn, or even over several turns in the case of a single guideway, on the exterior face 9″ of the wall 9′ of the cam element 9.
In certain fields of application it is compulsory, for safety reasons, to be able to guarantee a given pump status and therefore a determined position of the shutter element 8 in the event of failure of the actuator 10.
For that purpose, provision may be made that the assembly formed by the shutter element 8 and the cam element 9 is urged by an elastic means (not depicted) into a state corresponding to the exterior periphery 5′ of the impeller 5 being completely uncovered by the shutter element 8 with, where appropriate, also the supply inlet 4 and the discharge outlet 4′ of the circulation chamber 3 being completely uncovered also, said elastic urging being provided by a means acting in rotation on the cam element 9 or in translation on the shutter element 8 or incorporated into the actuator.
In order to be able to guarantee achieving a status with zero circulation, whether or not the impeller 5 is being driven, the invention may propose, as shown for example by
Particularly in order to be able to achieve the aforementioned function, the hollow cylindrical shutter element 8 may comprise, at its frontal peripheral edge 14, a sealing means 15 able and intended to come into contact with an opposite wall portion of a secondary part 2′″ of the pump body 2 or with an engine casing element 2′″ (as depicted in
In the alternative in which the water pump device 1 is, in the case of the preferred application of the invention, an independent module attached to the engine casing 2′″, the seal 15 comes to bear on a wall portion of a secondary part 2′″ of the pump body 2 which is situated facing the impeller 5.
In order to provide reliable and precise guidance of the shutter element 8, the pump device 1 further comprises at least one attached or inbuilt specific means 16, 17, 25 for axially or linearly harnessing the movement of the shutter element 8 in addition to its translational harnessing resulting from the fact that it is mounted with the ability to slide on the cam element 9, this being done by way of a translation-guiding rotation-blocking connection between the shutter element 8 and the pump body 2 (
Such a movement of the shutter element 8 solely in translation on the axis AL preferably with multiple guide zones, also allows the seal 15 to bear uniformly and frontally when said element 8 is in the deployed state.
According to one first embodiment illustrated in
As a preference, the formations 18 and the sites 19 have mutually complemented crenelated shapes, thus providing engagement and guidance over the entire circumference.
In order to be able, when the edge 14 is provided with a seal 15, to provide a construction in the form of a bell housing when the shutter element 8 is in the fully deployed state and bearing against the corresponding part of the wall of the pump body 2, able to define a sealed volume (the receiving housing 7 itself being sealed), the annular flange 16 may comprise, on its exterior periphery, a seal 20 to seal against the internal face 8″ of the cylindrical wall 8′ of the shutter element 8 (
Furthermore, in order to ensure a precise and strong assembly of the [elements 8 and 9 and flange 16] assembly on the receiving housing 7, provision may be made for the tubular extension 16′ of one piece with said flange 16 to comprise an internal metal insert 16″ of annular shape over which it is overmolded. The extension 16′ with the insert 16″ thus constitutes a strong and low-clearance rotary mounting bearing for the cam element 9.
According to another embodiment of the invention, evident from
Advantageously, the guideways 17 consist of straight slots parallel to the axis AL of the shaft 6 of the impeller 5 and each formed on the internal face of the wall part 2′ of the pump body 2 (
In this embodiment also, a shut-off (but not axial-guidance) flange 16 and a tubular metal insert 16″, forming a rotary mounting bearing for the cam element 9, may be provided.
According to another embodiment (
More specifically in the latter case, the guideways 17 are formed on or in an insert piece 21 attached by insetting inside the pump body 2 around the receiving housing 7 for the shaft 6 of the impeller 5 and against or in a wall part 2′ of the pump body 2 surrounding the shutter element 8 (
According to yet another embodiment illustrated by way of example in
According to an additional feature, the internal volume of the U-section annular insert piece 25 is closed by an annular flange forming a cover 26 coming to bear sealingly against the internal face of the cylindrical wall of the shutter element 8.
Said insert piece 25 with the shutter element 8, the cam element 9 and the annular flange 26 if appropriate may constitute a subassembly that is preassembled before being mounted in the pump body 2.
As shown notably in
The rolling bearing 6′ is mounted as a sealed and tight fit in the support bearing 7 formed as one piece with the main part 2″ of the pump body 2. Furthermore, a seal 24 may be mounted between the spindle 6 and the receiving housing 7.
According to one first embodiment, the pump body 2 is advantageously made up of a part 2″ notably comprising the receiving housing 7 and forming a cover or bell housing, which is mounted on a part 2′″ of an engine casing, notably comprising the supply inlet 4 and against which the shutoff element 8 comes to bear in the fully deployed position.
According to another embodiment, the water pump device 1 is an independent module and the pump body is made up of two parts 2″ and 2′″ assembled with one another sealingly at a parting plane, namely a main part (equivalent to 2″) notably comprising the receiving housing 7 for the shaft 6 and a secondary part (equivalent to 2′″) comprising the supply inlet 4 and on which the shutter element 8 comes to bear in the position of maximum coverage.
The elements 8 and 9 in particular are advantageously made of a resistant and hard plastic having a low coefficient of friction, such as PPS (polyphenylene sulfide). As a preference and is apparent particularly from the attached figures, these elements 8 and 9 take the form of single-piece components molded as one.
In order to be able to influence in a controlled manner the position of the shutter element 8 and therefore be able to master control of the delivery of the pump device 1, this device may further comprise a position sensor (not depicted) detecting the translational position of the shutter element 8, for example a magnetic sensor able to detect the position of a ferromagnetic marker incorporated into the shutter element 8. According to other forms of embodiment, the sensor may be incorporated into the actuator 10 in the form of an angular position sensor for the output shaft of the actuator 10.
In order to be able to guarantee a minimal delivery when the shutter element 8 is fully deployed, possibly with support of the seal 15, provision may be made for said shutter element 8 to comprise at least a cutout or a passage 27 in its cylindrical wall 8′ (cf.
The invention also relates to a vehicle, notably a motor vehicle, comprising at least one circuit for the circulation of a liquid fluid, such as, for example, a coolant circuit, characterized in that said circuit comprises at least one pump device 1 as described hereinabove.
Advantageously, the circuit may further comprise at least one means for measuring the temperature of the circulating liquid fluid, the measurement signal of which is exploited to control the actuator 10 driving the cam element 9 of the pump device 1.
Of course, the invention is not restricted to the embodiments described and depicted in the attached drawings. Modifications remain possible, notably from the standpoint of the makeup of the various elements or by substituting technical equivalents, without thereby in any way departing from the field of protection of the invention.
Number | Date | Country | Kind |
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1758627 | Sep 2017 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FR2018/052241 | 9/13/2018 | WO | 00 |