Information
-
Patent Grant
-
6250891
-
Patent Number
6,250,891
-
Date Filed
Wednesday, December 22, 199925 years ago
-
Date Issued
Tuesday, June 26, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Leung; Philip H.
- Fastovsky; Leonid
Agents
-
CPC
-
US Classifications
Field of Search
US
- 417 269
- 417 2222
- 417 2221
- 092 122
- 092 71
-
International Classifications
-
Abstract
A variable displacement compressor that varies the gas displacement by controlling the pressure in a crank chamber including a drive shaft, pistons for compressing the gas, and a swash plate. The swash plate is located in the crank chamber and integrally rotates with the drive shaft, and varies the stroke of the pistons. The inclination of the swash plate relative to the drive shaft is varied between maximum and minimum positions. A displacement restoration spring inclines the swash plate. One end of the restoration spring fixed to a predetermined part of the drive shaft.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a variable displacement compressor. More specifically, the present invention pertains to a controller for controlling the inclination of a swash plate in a variable displacement compressor.
Japanese Examined Patent Publication No. 2-9188 describes a swash plate type variable displacement compressor. The compressor includes a swash plate and pistons. The swash plate, which is located in a crank case (pressure control chamber), integrally moves with a drive shaft and inclines with respect to the drive shaft. The strokes of the pistons vary in accordance with the inclination of the swash plate. When the pressure in the crankcase is relatively high, the inclination of the swash plate is small, which causes the compressor to operate at a small displacement. When the pressure in the crankcase is relatively low, the inclination of the swash plate is large, which causes the compressor to operate at a large displacement. Adjusting the pressure in the crankcase controls the displacement of the compressor. It is important to determine a precise minimum inclination position of the swash plate and to precisely control the inclination of the swash plate. In the compressor described in Publication 2-9188, the swash plate is located between two springs, that is, a displacement restoration spring and an inclination reduction spring. The restoration spring is located between a snap ring fixed on the drive shaft and a hinge ball supporting the swash plate on the drive shaft. The restoration spring continuously contacts the hinge ball and urges the swash plate to incline. The restoration spring increases the inclination of the swash plate from the minimum inclination position and helps restore the displacement. The restoration spring also precisely determines the minimum inclination position of the swash plate, which reduces power consumption.
To maintain a certain minimum inclination of the swash plate, the minimum inclination is determined by the minimum length of the restoration spring (the length when fully compressed). The longer the restoration spring is when uncompressed, the longer it is when compressed. Therefore, the uncompressed length of the restoration spring also determines the distance between the hinge ball and the snap ring at the minimum inclination position of the swash plate. In other words, the longer the uncompressed length of the restoration spring is, the greater the distance between the hinge ball and the snap spring at the minimum inclination position becomes, which increases the axial length of the compressor.
To reduce the distance between the hinge ball and the snap spring at the minimum inclination position, the characteristic of the restoration spring may be changed. For example, the length of the spring may be reduced and the spring may be hardened. However, if the length of the restoration spring is less than the distance between the hinge ball and the snap ring at the maximum inclination, the spring moves along the drive shaft, which may cause noise and damage the compressor.
SUMMARY OF THE INVENTION
An objective of the present invention is to provide a compact compressor that prevents producing noise and damaging the compressor.
To achieve the above objective, the present invention provides a variable displacement compressor. The displacement is varied by controlling the pressure in a crank chamber. The compressor includes a drive shaft, a piston for compressing a gas, a swash plate located in the crank chamber, and a displacement restoration spring. The swash plate integrally rotates with the drive shaft. The inclination of the swash plate relative to the drive shaft determines the stroke of the piston. The inclination of the swash plate is varied between a maximum inclination position and a minimum inclination position. The displacement restoration spring urges the swash plate to increase its angle. The restoration spring fails to urge the swash plate when the swash plate is positioned at or near the maximum inclination position. One end of the restoration spring being fixed to a predetermined part of the drive shaft.
Other aspects and advantages of the present invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The features of the present invention that are believed to be novel are set forth with particularity in the appended claims. The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
FIG. 1
is a longitudinal cross sectional view of a compressor according to a first embodiment of the present invention;
FIG. 2
is a cross sectional view taken on line
2
—
2
of the compressor of
FIG. 1
;
FIG. 3
is a cross sectional view taken on line
3
—
3
of the compressor of
FIG. 1
;
FIG. 4
is a partial cross sectional view showing the swash plate at the maximum inclination position;
FIG. 5
is a partial cross sectional view showing the swash plate at the minimum inclination position;
FIG. 6
is a graph showing the compressor displacement, or inclination angel on the horizontal axis, and the resultant force of the inclination reduction spring and the displacement restoration spring on the vertical axis;
FIG. 7
is a partial cross sectional view showing a swash plate at the maximum inclination position in a compressor according to a second embodiment;
FIG. 8
is a partial cross sectional view showing a swash plate at the maximum inclination position in a compressor according to a third embodiment;
FIG. 9
is a partial cross sectional view showing a swash plate at the maximum inclination position in a compressor according to a fourth embodiment;
FIG. 10
is a partial cross sectional view showing a swash plate at the maximum inclination position in a compressor according to a fifth embodiment;
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A first embodiment of the present invention will now be described with reference to
FIGS. 1-6
.
As shown in
FIG. 1
, a front housing member
12
is fixed to the front end of a cylinder block
11
. A rear housing member
13
is fixed to the rear end of the cylinder block
11
through a valve plate
14
, valve formation plates
15
,
16
, and a retainer formation plate
17
. A crank chamber (pressure control chamber)
121
is defined between the front housing member
12
and the cylinder block
11
. A drive shaft
18
extends through the crank chamber
121
. A front end (left end in
FIG. 1
) of the drive shaft
18
is located outside of the crank chamber
121
and is driven by an external drive source, or a vehicle engine (not shown), through a pulley and a belt (not shown). The front end of the drive shaft
18
is rotatably supported by the front housing member
12
through a radial bearing
51
, and the rear end (right end in
FIG. 1
) is rotatably supported by the cylinder block
11
through a radial bearing
52
.
A lug plate
19
is fixed to the drive shaft
18
. As shown in
FIG. 2
, a swash plate includes a pair of connection pieces
21
,
22
. Guide pins
23
,
24
respectively project from the corresponding connection pieces
21
,
22
. The lug plate
19
includes a pair of guide holes
191
,
192
. The heads of the guide pins
23
,
24
are respectively received in the corresponding guide holes
191
,
192
. The swash plate integrally rotates with the drive shaft
18
and inclines with respect to the drive shaft
18
in accordance with the positions of the guide pins
23
,
24
in the guide holes
191
,
192
.
When the swash plate
20
moves toward the lug plate
19
, the inclination of the swash plate increases. The maximum inclination of the swash plate
20
is limited by the abutment of the lug plate
19
against the swash plate
20
.
FIGS. 1 and 4
show the swash plate
20
at the maximum inclination position. An inclination reduction spring
25
is located between the lug plate
19
and the swash plate
20
. The reduction spring
25
urges the swash plate
20
away from the lug plate
19
, that is, it tends to reduce the inclination of the swash plate
20
.
An annular positioning groove
181
is formed on the drive shaft
18
between the swash plate
20
and the radial bearing
52
. A snap ring
26
is fitted in the positioning groove
181
. A restoration spring
27
is located between the swash plate
20
and the snap ring
26
. The proximal end
271
of the restoration spring
27
is fixed to the snap ring
26
. The length of the restoration spring
27
, when no force is applied, is less than the distance between the swash plate
20
and the snap ring
26
when the swash plate
20
is in the maximum inclination position. Since the proximal end
271
is fixed to the snap ring
26
, the restoration spring
27
is prevented from moving along the drive shaft
18
. As the distance between the lug plate
19
and the swash plate
20
increases, the inclination of the swash plate
20
decreases. When the swash plate
20
decreases, the swash plate
20
contacts and compresses the restoration spring
27
. When the restoration spring is compressed to its limit, the inclination of the swash plate
20
is minimized.
FIG. 5
shows the swash plate at the minimum inclination position. The minimum inclination angle of the swash plate
20
with respect to a plane perpendicular to the drive shaft
18
is slightly larger than zero degrees.
In
FIG. 6
, the line D
1
shows the characteristics of the reduction spring
25
, and the line D
2
shows the characteristics of the restoration spring
27
. The bent line E shows the synthesized characteristics of the springs
25
,
27
.
The cylinder block
11
includes cylinder bores
111
, which respectively accommodate the pistons
28
. Rotation of the swash plate
20
is converted into reciprocation of the pistons
28
in the cylinder bores
111
through shoes
29
.
As shown in
FIGS. 1 and 3
, a suction chamber
131
and a discharge chamber
132
are defined by the rear housing
13
and the plate
17
. Suction ports
141
and discharge ports
142
are formed in the valve plate
14
and the valve formation plates
15
,
16
. The valve formation plate
15
includes suction valves
151
, and the valve formation plate
16
includes discharge valves
161
. During the suction stroke of the pistons
28
, the suction valves
151
permit refrigerant gas in the suction chamber
131
to flow to the cylinder bores
111
through the corresponding suction ports
141
. Refrigerant gas in the cylinder bores
111
is compressed by the pistons and is discharged to the discharge chamber
132
through the discharge ports
142
. Flow from the cylinder bores
111
to the discharge chamber
132
is permitted by the discharge valves
161
. Retainers
171
, which are formed on the retainer formation plate
17
, limit the movement of the corresponding discharge valves
161
.
A thrust bearing
30
is located between the lug plate
19
and the front housing member
12
. The thrust bearing
30
receives a discharge reaction force applied to the lug plate
19
from the cylinder bores
111
through the pistons
28
, the shoes
29
, the swash plate
20
, the connection pieces
21
,
22
, and the guide pins
23
,
24
.
An external refrigerant circuit
33
connects a suction passage
31
to a discharge passage
32
. The suction passage
31
introduces refrigerant gas to the suction chamber
131
, and the discharge passage
32
receives refrigerant gas from the discharge chamber
132
. The external refrigerant circuit
33
includes a condenser
34
, an expansion valve
35
, and an evaporator
36
. The expansion valve
35
is a temperature-controlled automatic expansion valve, which controls the flow rate of refrigerant in accordance with the fluctuation of gas temperature in the outlet of the evaporator
36
.
A restriction valve
37
is accommodated in the discharge passage
32
. The restriction valve
37
includes a cup-shaped valve body
371
, a snap ring
372
, and a spring
373
. The valve body
371
slides axially in the discharge passage
32
, the snap ring is fixed on the inner wall of the discharge passage
32
, and the spring
373
is located between the snap ring
372
and the valve body
371
. The valve body
371
closes a valve hole
321
. The spring
373
urges the valve body
371
toward the valve hole
321
. A bypass
322
is formed in the discharge passage
32
between the valve hole
321
and the snap ring
372
. The bypass
322
forms part of the discharge passage
32
. A bypass hole
374
is formed in the peripheral wall of the valve body
371
. When the valve body
371
is at the opened position shown in
FIGS. 1 and 4
, refrigerant gas in the discharge chamber
132
flows to the external refrigerant circuit
33
by way of the valve hole
321
, the bypass
322
, the bypass hole
374
, and the hollow center of the valve body
371
. As shown in
FIG. 5
, the valve body
371
closes the valve hole
321
when at its closed position, which prevents refrigerant gas from flowing from the discharge chamber
132
to the external refrigerant circuit
33
.
As shown in
FIG. 4
, a displacement control valve
39
is located in a pressurizing passage
38
, which connects the discharge chamber
132
to the crank chamber
121
. A bleed passage
50
connects the crank chamber
121
to the suction chamber
131
. Refrigerant gas in the crank chamber
121
flows to the suction chamber
131
through the bleed passage
50
.
The control valve
39
includes a bellows
40
, which forms part of a pressure sensing device
47
. The pressure in the suction chamber
131
is applied to the bellows
40
by refrigerant gas. The pressure in the suction chamber
131
reflects the cooling load on the compressor. The bellows
40
is connected to a valve body
41
. The valve body
41
closes a valve hole
42
. An opener spring
48
urges the valve body to open the valve hole
42
. The air pressure in the bellows
40
and a pressure-sensitive spring
401
urge the valve body
41
to open the valve hole
42
. A solenoid
43
includes a fixed iron core
431
, a coil
432
, and a movable iron core
433
. When electric current is applied to the coil
432
, the movable core is attracted to the fixed core
431
. That is, the solenoid
43
urges the valve body
41
to close the valve hole
42
against the force of the opener spring
48
. A follower spring
49
urges the movable core
433
toward the fixed core
431
. A computer C controls the current supply to the solenoid
43
.
The opening size of the valve hole
42
is determined by the equilibrium of forces including an electromagnetic force generated at the solenoid
43
, the force of the follower spring
49
, the force of the opener spring
48
, and the force of the pressure sensing device
47
. The computer C supplies a current to the solenoid
43
when an air-conditioner operation switch
44
is turned on, and stops the current supply when the operation switch
44
is turned off. The computer C is connected to a temperature adjuster
45
and a temperature detector
46
. The computer C controls the current supply to the solenoid
43
based on information including a target temperature set by the temperature adjuster
45
and the temperature in the passenger compartment detected by the temperature detector
46
. The opening size of the valve hole
42
is adjusted by the current supplied to the solenoid
43
, which varies the suction pressure. The opening size of the valve hole
42
is small when the supplied current is great, which reduces the supply of refrigerant gas from the discharge chamber
132
to the crank chamber
121
. Since refrigerant gas in the crank chamber
121
continuously flows to the suction chamber
131
through the bleed passage
50
, the pressure in the crank chamber
121
gradually decreases. This increases the inclination of the swash plate
20
and the displacement. The increase of the displacement lowers the suction pressure. On the other hand, the opening size of the valve hole
42
is great when the supplied current is small. Since a large amount of refrigerant gas is supplied to the crank chamber
121
from the discharge chamber
132
, the pressure in the crank chamber
121
gradually increases. This reduces the inclination of the swash plate
20
and the displacement. The decrease of the displacement increases the suction pressure.
When the current supply to the solenoid
43
is stopped during the operation of the vehicle engine, the opening size of the valve hole
42
is maximized, which moves the swash plate
20
to the minimum inclination position shown in FIG.
5
. The discharge pressure of the compressor is low when the swash plate
20
is at the minimum inclination position. When the swash plate
20
is at the minimum inclination position, the force of the gas pressure applied to the upstream end of the restriction valve
37
is smaller than the resultant of the force of the spring
373
and the force of the refrigerant gas pressure applied to the downstream end of the restricting valve
37
. Therefore, when the swash plate
20
is positioned at the minimum inclination position, the valve body
371
closes the valve hole
321
and stops the supply of refrigerant gas to the external refrigerant circuit
33
.
Since the swash plate
20
is slightly inclined at the minimum inclination position, the pistons
28
continue to discharge refrigerant gas from the cylinder bores
111
to the discharge chamber
132
. The refrigerant gas in the discharge chamber
132
flows to the crank chamber
121
through the pressurizing passage
38
. The refrigerant gas in the crank chamber
121
flows to the suction chamber
131
through the bleed passage
50
. The refrigerant in the suction chamber
131
is drawn to the cylinder bores
111
and is then discharged to the discharge chamber
132
. That is, when the swash plate
20
is at the minimum inclination position, a circulation passage is formed in the compressor. The circulation gas passes through the discharge chamber
132
, which is a discharge pressure area, the pressurizing passage
38
, the crank chamber
121
, the bleed passage
50
, the suction chamber
131
, which is a suction pressure area, and the cylinder bores
111
. Since the pressures in the discharge chamber
132
, the crank chamber
121
, and the suction chamber
131
are different, lubricant oil in the refrigerant gas circulates through the circulation passage and lubricates the compressor parts.
When the current supply to the solenoid
43
is restarted, the opening size of the valve hole
42
is reduced. This reduces the pressure in the crank chamber
121
, increases the inclination of the swash plate
20
, and increases the discharge pressure. In the discharge passage
32
, the force of the gas pressure applied to the upstream end of the restriction valve
37
becomes greater than the resultant of the force of the spring
373
and the force of the gas pressure applied to the downstream end of the restriction valve
37
. As a result, the valve hole
321
is opened, which permits refrigerant gas in the discharge chamber
132
to flow to the external refrigerant circuit
33
.
When the engine is stopped and the operation of the compressor is stopped, the control valve
39
is de-excited, which temporarily moves the swash plate
20
to the minimum inclination position. Then, the pressure in the compressor gradually becomes uniform. When the pressures of the discharge chamber
132
, the crank chamber
121
, and the suction chamber
131
are equal, the swash plate
20
is moved from the minimum inclination position to a start inclination position by the force of the restoration spring
27
, that is, by the resultant force of the forces of the reduction spring
25
and the restoration spring
27
. The inclination of the swash plate
20
at the start inclination position is greater than that of the minimum inclination position. When the swash plate
20
starts rotation at the start inclination position, regardless of the springs
25
and
27
, the inclination of the swash plate
20
is rapidly increased by the decrease of pressure in the crank chamber
121
, which is due to the closure of the valve hole
42
.
When the valve hole
42
is closed by the current supply to the solenoid
43
during the rotation of the swash plate
20
, the pressure in the crank chamber
121
becomes less than the pressure in the discharge chamber
132
. Therefore, the restoration spring
27
moves the swash plate
20
toward the start inclination position.
When the control valve
39
is de-excited (or fully opened) during the rotation of the swash plate
20
, the pressure in the crank chamber
121
becomes greater than the pressure (suction pressure) in the suction chamber
131
. Therefore, the swash plate
20
moves to the minimum inclination position against the force of the restoration spring
27
.
The inclination of the swash plate
20
at the start inclination position corresponds to a synthesized force of zero. This is represented by the point in
FIG. 6
where the bent line E crosses the horizontal axis. Adjusting the characteristics of the reduction spring
25
and the restoration spring
27
varies the start inclination position.
The first embodiment has the following advantages.
(1) The inclination of the swash plate
20
when starting the compressor is the minimum inclination necessary to promptly restore the displacement. When the control valve
39
is de-excited during the rotation of the swash plate
20
, the pressure in the crank chamber
121
becomes greater than the pressure (suction pressure) in the suction chamber
131
. Therefore, the swash plate
20
is positioned at the minimum inclination position against the force of the restoration spring
27
. The restoration spring
27
causes the start inclination of the swash plate
20
to be greater than the minimum inclination.
(2) When the current supply to the solenoid
43
is started during the rotation of the swash plate
20
at the minimum inclination position, the pressure in the crank chamber
121
decreases, which promptly increases the inclination of the swash plate
20
with the help of the force of the restoration spring
27
. Therefore, the displacement of the compressor is promptly restored.
(3) The restoration spring
27
expands to its original, or uncompressed length when the swash plate
20
is in a range from a predetermined position (other than the minimum inclination position) to the maximum inclination position. Accordingly, the restoration spring
27
in the present embodiment is shorter than the restoration springs in the prior art. The restoration spring in the prior art do not expand to their original lengths at the maximum inclination position of the swash plate
20
or before the swash plate
20
reaches the maximum inclination position. Also, the restoration spring
27
of the present embodiment is shorter when fully compressed than the prior art restoration springs. This reduces the axial length of the compressor.
(4) The snap ring
26
is fitted in the positioning groove
181
, and the proximal end
271
of the restoration spring
27
is secured to the snap ring
26
. Therefore, movement of the fixed end of the restoration spring
27
relative to the drive shaft
18
is prevented when the uncompressed length of the restoration spring
27
is less than the distance between the snap ring
26
and the swash plate
27
. This prevents noise and damage to the restoration spring.
(5) Since the restoration spring
27
is a coil spring, the required characteristics of the spring are easily set.
(6) The minimum inclination position of the swash plate
20
corresponds to the full compression of the restoration spring. That is, the snap ring
26
and the restoration spring
27
determine the minimum inclination position of the swash plate
20
. The minimum inclination position of the swash plate
20
is easily determined by forming the positioning groove
181
of the snap ring
26
at a predetermined position on the drive shaft
18
.
(7) The proximal end
271
of the restoration spring
27
is easily secured to the snap ring
26
. Also, the snap ring
26
is easily fitted in the positioning groove
181
on the drive shaft
18
.
(8) In clutchless compressors, in which the drive shaft
18
continuously rotates as long as the vehicle engine is operating, it is important to minimize the minimum inclination of the swash plate
20
to reduce the consumption of power. The restoration spring
27
contributes to reducing the minimum inclination of the swash plate
20
and is especially suitable for clutchless compressors.
A second embodiment will now be described with reference to FIG.
7
and the description focuses on the differences from the first embodiment.
In the second embodiment, the drive shaft
18
includes a large diameter portion
184
, a small diameter portion
182
, and a step
183
. The large diameter portion
184
contacts the swash plate
20
, the radial bearing
52
is fitted on the small diameter portion
182
, and the step
183
connects the large diameter portion
184
to the small diameter portion
182
. A groove
181
is formed on the small diameter portion
182
. The snap ring
26
is fitted in the groove
181
. Compared to the first embodiment, the snap ring
26
is closer to the radial bearing
52
. The step
183
is tapered. A positioning ring
53
is located between the snap ring
26
and the step
183
. The proximal end
271
of the restoration spring
27
is secured to the positioning ring
53
. The restoration spring
27
extends from the step
183
to the large diameter portion
184
. The step
183
and the snap ring
26
prevent the positioning ring
53
from moving along the drive shaft
18
.
A third embodiment will now be described with reference to FIG.
8
and the description is focused on the differences from the first embodiment.
In the third embodiment, the snap ring
54
integrally includes a pair of retaining pieces
541
. One of the retaining pieces
541
presses the proximal end
271
of the restoration spring
27
against the surface of the drive shaft
18
and retains the restoration spring
27
. Therefore, the axial movement of the entire restoration spring
27
is prevented.
A fourth embodiment will now be described with reference to FIG.
9
and the description is concentrated on the differences from the second embodiment.
In the fourth embodiment, the shape of the restoration spring
55
is different. The diameter of the restoration spring
55
at the proximal end
551
is smaller and corresponds to the small diameter portion
182
of the drive shaft
18
. The diameter of the distal end
184
of the restoration spring
55
is greater than the diameter of the small diameter portion
182
, and the diameter of the proximal end
551
is smaller than that of the large diameter portion
184
. When not compressed, the restoration spring
55
extends axially from the step
183
along the large diameter portion
184
. The proximal end
551
is located between the snap ring
26
and the step
183
. Therefore, axial movement of the proximal end of the restoration spring
55
is prevented.
A fifth embodiment will now be described with reference to FIG.
10
and the description focuses on the differences from the fourth embodiment.
In the fifth embodiment, the restoration spring
56
is a tapered coil spring. The snap ring
26
is located on the small diameter portion
182
. The diameter of the proximal end
561
of the restoration spring
56
is about the same as that of the small diameter portion
182
. The snap ring
26
and the step
183
fix the proximal end
561
. Therefore, the axial movement of the proximal end of the restoration spring
56
is prevented.
The first to fifth embodiments may be varied as follows.
Each restoration spring
27
,
55
,
56
may be a leaf spring.
The proximal end of each restoration spring
27
,
55
,
56
may be directly fixed to the drive shaft
18
.
One end of each restoration spring
27
,
55
,
56
may be secured to a member (for example, the swash plate
20
) that integrally rotates with the drive shaft
18
, and the other end may be free.
A clutch may be provided between the external drive source and the drive shaft
18
.
It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Claims
- 1. A variable displacement compressor, wherein the displacement is varied by controlling the pressure in a crank chamber, the compressor comprising:a drive shaft; a piston for compressing a gas; a swash plate located in the crank chamber, wherein the swash plate integrally rotates with the drive shaft, wherein the inclination of the swash plate relative to the drive shaft determines the stroke of the piston, wherein the inclination of the swash plate is varied between a maximum inclination position and a minimum inclination position; a displacement restoration spring for urging the swash plate to increase its angle, wherein the restoration spring fails to urge the swash plate when the swash plate is positioned at or near the maximum inclination position, one end of the restoration spring being fixed to a predetermined part of the drive shaft.
- 2. The compressor according to claim 1, wherein the minimum inclination position of the swash plate is determined by the length of the restoration spring when fully compressed.
- 3. The compressor according to claim 1 further including a disinclination spring for urging the swash plate toward the minimum inclination position, wherein, when the compressor is stopped, the swash plate is positioned at a predetermined start inclination position at which the forces of the reduction spring and the restoration spring are balanced.
- 4. The compressor according to claim 3, wherein the inclination of the swash plate at the predetermined start inclination position is greater than that of the minimum inclination position.
- 5. The compressor according to claim 3, wherein the disinclination spring is located on the opposite side of the swash plate from the restoration spring and is coaxial with the restoration spring.
- 6. The compressor according to claim 1, further including an annular positioning member which fixes the restoration spring to the drive shaft.
- 7. The compressor according to claim 6, wherein a proximal end of the restoration spring is fixed to the annular positioning member, and the distal end of the restoration spring is free.
- 8. The compressor according to claim 7, wherein the restoration spring is a coil spring that surrounds the drive shaft.
- 9. A variable displacement compressor, wherein the displacement is varied by controlling the pressure in a crank chamber, the compressor comprising:a drive shaft; a swash plate located in the crank chamber, wherein the swash plate integrally rotates with the drive shaft, wherein the inclination of the swash plate relative to the drive shaft is varied between a maximum inclination position and a minimum inclination position; a piston, the stroke of which is determined by the inclination of the swash plate; a displacement restoration spring for urging the swash plate to increase its inclination; and a positioning member for fixing one end of the restoration spring to a predetermined part of the drive shaft, wherein the positioning member and the restoration spring determine the minimum inclination position of the swash plate, wherein the length of the restoration spring is less than the distance along the drive shaft between the swash plate and the positioning member when the swash plate is at the maximum inclination position.
- 10. The compressor according to claim 9 further including a disinclination spring for urging the swash plate toward the minimum inclination position, wherein, when the compressor is stopped, the swash plate is positioned at a predetermined start inclination position at which the forces of the reduction spring and the restoration spring are balanced.
- 11. The compressor according to claim 10, wherein the inclination of the swash plate at the predetermined start inclination position is greater than that of the minimum inclination position.
- 12. The compressor according to claim 9, wherein the positioning member is a snap ring that is fixed on the drive shaft.
- 13. The compressor according to claim 12, wherein a proximal end of the restoration spring is fixed to the snap ring, and the distal end of the restoration spring is free.
- 14. The compressor according to claim 13, wherein the restoration spring is a coil spring that surrounds the drive shaft.
- 15. The compressor according to claim 14, wherein the restoration spring is a deformed coil spring that surrounds the drive shaft, and the diameter of the proximal end of the deformed spring is smaller than that of the distal end.
- 16. The compressor according to claim 15, wherein the drive shaft includes a small diameter portion, a large diameter portion, and a step connecting the small diameter portion to the large diameter portion, wherein the positioning member is a snap ring attached to the small diameter portion, and the proximal end of the deformed coil spring is located at the small diameter portion between the snap ring and the step.
- 17. The compressor according to claim 15, wherein the drive shaft includes a small diameter portion, a large diameter portion, and a step connecting the small diameter portion to the large diameter portion, wherein the positioning member is a snap ring attached to the small diameter portion, and the proximal end of the deformed coil spring is located at the step.
Priority Claims (1)
Number |
Date |
Country |
Kind |
10-364471 |
Dec 1998 |
JP |
|
US Referenced Citations (11)