Variable displacement compressor having displacement controller

Information

  • Patent Grant
  • 6250891
  • Patent Number
    6,250,891
  • Date Filed
    Wednesday, December 22, 1999
    25 years ago
  • Date Issued
    Tuesday, June 26, 2001
    23 years ago
Abstract
A variable displacement compressor that varies the gas displacement by controlling the pressure in a crank chamber including a drive shaft, pistons for compressing the gas, and a swash plate. The swash plate is located in the crank chamber and integrally rotates with the drive shaft, and varies the stroke of the pistons. The inclination of the swash plate relative to the drive shaft is varied between maximum and minimum positions. A displacement restoration spring inclines the swash plate. One end of the restoration spring fixed to a predetermined part of the drive shaft.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a variable displacement compressor. More specifically, the present invention pertains to a controller for controlling the inclination of a swash plate in a variable displacement compressor.




Japanese Examined Patent Publication No. 2-9188 describes a swash plate type variable displacement compressor. The compressor includes a swash plate and pistons. The swash plate, which is located in a crank case (pressure control chamber), integrally moves with a drive shaft and inclines with respect to the drive shaft. The strokes of the pistons vary in accordance with the inclination of the swash plate. When the pressure in the crankcase is relatively high, the inclination of the swash plate is small, which causes the compressor to operate at a small displacement. When the pressure in the crankcase is relatively low, the inclination of the swash plate is large, which causes the compressor to operate at a large displacement. Adjusting the pressure in the crankcase controls the displacement of the compressor. It is important to determine a precise minimum inclination position of the swash plate and to precisely control the inclination of the swash plate. In the compressor described in Publication 2-9188, the swash plate is located between two springs, that is, a displacement restoration spring and an inclination reduction spring. The restoration spring is located between a snap ring fixed on the drive shaft and a hinge ball supporting the swash plate on the drive shaft. The restoration spring continuously contacts the hinge ball and urges the swash plate to incline. The restoration spring increases the inclination of the swash plate from the minimum inclination position and helps restore the displacement. The restoration spring also precisely determines the minimum inclination position of the swash plate, which reduces power consumption.




To maintain a certain minimum inclination of the swash plate, the minimum inclination is determined by the minimum length of the restoration spring (the length when fully compressed). The longer the restoration spring is when uncompressed, the longer it is when compressed. Therefore, the uncompressed length of the restoration spring also determines the distance between the hinge ball and the snap ring at the minimum inclination position of the swash plate. In other words, the longer the uncompressed length of the restoration spring is, the greater the distance between the hinge ball and the snap spring at the minimum inclination position becomes, which increases the axial length of the compressor.




To reduce the distance between the hinge ball and the snap spring at the minimum inclination position, the characteristic of the restoration spring may be changed. For example, the length of the spring may be reduced and the spring may be hardened. However, if the length of the restoration spring is less than the distance between the hinge ball and the snap ring at the maximum inclination, the spring moves along the drive shaft, which may cause noise and damage the compressor.




SUMMARY OF THE INVENTION




An objective of the present invention is to provide a compact compressor that prevents producing noise and damaging the compressor.




To achieve the above objective, the present invention provides a variable displacement compressor. The displacement is varied by controlling the pressure in a crank chamber. The compressor includes a drive shaft, a piston for compressing a gas, a swash plate located in the crank chamber, and a displacement restoration spring. The swash plate integrally rotates with the drive shaft. The inclination of the swash plate relative to the drive shaft determines the stroke of the piston. The inclination of the swash plate is varied between a maximum inclination position and a minimum inclination position. The displacement restoration spring urges the swash plate to increase its angle. The restoration spring fails to urge the swash plate when the swash plate is positioned at or near the maximum inclination position. One end of the restoration spring being fixed to a predetermined part of the drive shaft.











Other aspects and advantages of the present invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.




BRIEF DESCRIPTION OF THE DRAWINGS




The features of the present invention that are believed to be novel are set forth with particularity in the appended claims. The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:





FIG. 1

is a longitudinal cross sectional view of a compressor according to a first embodiment of the present invention;





FIG. 2

is a cross sectional view taken on line


2





2


of the compressor of

FIG. 1

;





FIG. 3

is a cross sectional view taken on line


3





3


of the compressor of

FIG. 1

;





FIG. 4

is a partial cross sectional view showing the swash plate at the maximum inclination position;





FIG. 5

is a partial cross sectional view showing the swash plate at the minimum inclination position;





FIG. 6

is a graph showing the compressor displacement, or inclination angel on the horizontal axis, and the resultant force of the inclination reduction spring and the displacement restoration spring on the vertical axis;





FIG. 7

is a partial cross sectional view showing a swash plate at the maximum inclination position in a compressor according to a second embodiment;





FIG. 8

is a partial cross sectional view showing a swash plate at the maximum inclination position in a compressor according to a third embodiment;





FIG. 9

is a partial cross sectional view showing a swash plate at the maximum inclination position in a compressor according to a fourth embodiment;





FIG. 10

is a partial cross sectional view showing a swash plate at the maximum inclination position in a compressor according to a fifth embodiment;











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A first embodiment of the present invention will now be described with reference to

FIGS. 1-6

.




As shown in

FIG. 1

, a front housing member


12


is fixed to the front end of a cylinder block


11


. A rear housing member


13


is fixed to the rear end of the cylinder block


11


through a valve plate


14


, valve formation plates


15


,


16


, and a retainer formation plate


17


. A crank chamber (pressure control chamber)


121


is defined between the front housing member


12


and the cylinder block


11


. A drive shaft


18


extends through the crank chamber


121


. A front end (left end in

FIG. 1

) of the drive shaft


18


is located outside of the crank chamber


121


and is driven by an external drive source, or a vehicle engine (not shown), through a pulley and a belt (not shown). The front end of the drive shaft


18


is rotatably supported by the front housing member


12


through a radial bearing


51


, and the rear end (right end in

FIG. 1

) is rotatably supported by the cylinder block


11


through a radial bearing


52


.




A lug plate


19


is fixed to the drive shaft


18


. As shown in

FIG. 2

, a swash plate includes a pair of connection pieces


21


,


22


. Guide pins


23


,


24


respectively project from the corresponding connection pieces


21


,


22


. The lug plate


19


includes a pair of guide holes


191


,


192


. The heads of the guide pins


23


,


24


are respectively received in the corresponding guide holes


191


,


192


. The swash plate integrally rotates with the drive shaft


18


and inclines with respect to the drive shaft


18


in accordance with the positions of the guide pins


23


,


24


in the guide holes


191


,


192


.




When the swash plate


20


moves toward the lug plate


19


, the inclination of the swash plate increases. The maximum inclination of the swash plate


20


is limited by the abutment of the lug plate


19


against the swash plate


20


.

FIGS. 1 and 4

show the swash plate


20


at the maximum inclination position. An inclination reduction spring


25


is located between the lug plate


19


and the swash plate


20


. The reduction spring


25


urges the swash plate


20


away from the lug plate


19


, that is, it tends to reduce the inclination of the swash plate


20


.




An annular positioning groove


181


is formed on the drive shaft


18


between the swash plate


20


and the radial bearing


52


. A snap ring


26


is fitted in the positioning groove


181


. A restoration spring


27


is located between the swash plate


20


and the snap ring


26


. The proximal end


271


of the restoration spring


27


is fixed to the snap ring


26


. The length of the restoration spring


27


, when no force is applied, is less than the distance between the swash plate


20


and the snap ring


26


when the swash plate


20


is in the maximum inclination position. Since the proximal end


271


is fixed to the snap ring


26


, the restoration spring


27


is prevented from moving along the drive shaft


18


. As the distance between the lug plate


19


and the swash plate


20


increases, the inclination of the swash plate


20


decreases. When the swash plate


20


decreases, the swash plate


20


contacts and compresses the restoration spring


27


. When the restoration spring is compressed to its limit, the inclination of the swash plate


20


is minimized.

FIG. 5

shows the swash plate at the minimum inclination position. The minimum inclination angle of the swash plate


20


with respect to a plane perpendicular to the drive shaft


18


is slightly larger than zero degrees.




In

FIG. 6

, the line D


1


shows the characteristics of the reduction spring


25


, and the line D


2


shows the characteristics of the restoration spring


27


. The bent line E shows the synthesized characteristics of the springs


25


,


27


.




The cylinder block


11


includes cylinder bores


111


, which respectively accommodate the pistons


28


. Rotation of the swash plate


20


is converted into reciprocation of the pistons


28


in the cylinder bores


111


through shoes


29


.




As shown in

FIGS. 1 and 3

, a suction chamber


131


and a discharge chamber


132


are defined by the rear housing


13


and the plate


17


. Suction ports


141


and discharge ports


142


are formed in the valve plate


14


and the valve formation plates


15


,


16


. The valve formation plate


15


includes suction valves


151


, and the valve formation plate


16


includes discharge valves


161


. During the suction stroke of the pistons


28


, the suction valves


151


permit refrigerant gas in the suction chamber


131


to flow to the cylinder bores


111


through the corresponding suction ports


141


. Refrigerant gas in the cylinder bores


111


is compressed by the pistons and is discharged to the discharge chamber


132


through the discharge ports


142


. Flow from the cylinder bores


111


to the discharge chamber


132


is permitted by the discharge valves


161


. Retainers


171


, which are formed on the retainer formation plate


17


, limit the movement of the corresponding discharge valves


161


.




A thrust bearing


30


is located between the lug plate


19


and the front housing member


12


. The thrust bearing


30


receives a discharge reaction force applied to the lug plate


19


from the cylinder bores


111


through the pistons


28


, the shoes


29


, the swash plate


20


, the connection pieces


21


,


22


, and the guide pins


23


,


24


.




An external refrigerant circuit


33


connects a suction passage


31


to a discharge passage


32


. The suction passage


31


introduces refrigerant gas to the suction chamber


131


, and the discharge passage


32


receives refrigerant gas from the discharge chamber


132


. The external refrigerant circuit


33


includes a condenser


34


, an expansion valve


35


, and an evaporator


36


. The expansion valve


35


is a temperature-controlled automatic expansion valve, which controls the flow rate of refrigerant in accordance with the fluctuation of gas temperature in the outlet of the evaporator


36


.




A restriction valve


37


is accommodated in the discharge passage


32


. The restriction valve


37


includes a cup-shaped valve body


371


, a snap ring


372


, and a spring


373


. The valve body


371


slides axially in the discharge passage


32


, the snap ring is fixed on the inner wall of the discharge passage


32


, and the spring


373


is located between the snap ring


372


and the valve body


371


. The valve body


371


closes a valve hole


321


. The spring


373


urges the valve body


371


toward the valve hole


321


. A bypass


322


is formed in the discharge passage


32


between the valve hole


321


and the snap ring


372


. The bypass


322


forms part of the discharge passage


32


. A bypass hole


374


is formed in the peripheral wall of the valve body


371


. When the valve body


371


is at the opened position shown in

FIGS. 1 and 4

, refrigerant gas in the discharge chamber


132


flows to the external refrigerant circuit


33


by way of the valve hole


321


, the bypass


322


, the bypass hole


374


, and the hollow center of the valve body


371


. As shown in

FIG. 5

, the valve body


371


closes the valve hole


321


when at its closed position, which prevents refrigerant gas from flowing from the discharge chamber


132


to the external refrigerant circuit


33


.




As shown in

FIG. 4

, a displacement control valve


39


is located in a pressurizing passage


38


, which connects the discharge chamber


132


to the crank chamber


121


. A bleed passage


50


connects the crank chamber


121


to the suction chamber


131


. Refrigerant gas in the crank chamber


121


flows to the suction chamber


131


through the bleed passage


50


.




The control valve


39


includes a bellows


40


, which forms part of a pressure sensing device


47


. The pressure in the suction chamber


131


is applied to the bellows


40


by refrigerant gas. The pressure in the suction chamber


131


reflects the cooling load on the compressor. The bellows


40


is connected to a valve body


41


. The valve body


41


closes a valve hole


42


. An opener spring


48


urges the valve body to open the valve hole


42


. The air pressure in the bellows


40


and a pressure-sensitive spring


401


urge the valve body


41


to open the valve hole


42


. A solenoid


43


includes a fixed iron core


431


, a coil


432


, and a movable iron core


433


. When electric current is applied to the coil


432


, the movable core is attracted to the fixed core


431


. That is, the solenoid


43


urges the valve body


41


to close the valve hole


42


against the force of the opener spring


48


. A follower spring


49


urges the movable core


433


toward the fixed core


431


. A computer C controls the current supply to the solenoid


43


.




The opening size of the valve hole


42


is determined by the equilibrium of forces including an electromagnetic force generated at the solenoid


43


, the force of the follower spring


49


, the force of the opener spring


48


, and the force of the pressure sensing device


47


. The computer C supplies a current to the solenoid


43


when an air-conditioner operation switch


44


is turned on, and stops the current supply when the operation switch


44


is turned off. The computer C is connected to a temperature adjuster


45


and a temperature detector


46


. The computer C controls the current supply to the solenoid


43


based on information including a target temperature set by the temperature adjuster


45


and the temperature in the passenger compartment detected by the temperature detector


46


. The opening size of the valve hole


42


is adjusted by the current supplied to the solenoid


43


, which varies the suction pressure. The opening size of the valve hole


42


is small when the supplied current is great, which reduces the supply of refrigerant gas from the discharge chamber


132


to the crank chamber


121


. Since refrigerant gas in the crank chamber


121


continuously flows to the suction chamber


131


through the bleed passage


50


, the pressure in the crank chamber


121


gradually decreases. This increases the inclination of the swash plate


20


and the displacement. The increase of the displacement lowers the suction pressure. On the other hand, the opening size of the valve hole


42


is great when the supplied current is small. Since a large amount of refrigerant gas is supplied to the crank chamber


121


from the discharge chamber


132


, the pressure in the crank chamber


121


gradually increases. This reduces the inclination of the swash plate


20


and the displacement. The decrease of the displacement increases the suction pressure.




When the current supply to the solenoid


43


is stopped during the operation of the vehicle engine, the opening size of the valve hole


42


is maximized, which moves the swash plate


20


to the minimum inclination position shown in FIG.


5


. The discharge pressure of the compressor is low when the swash plate


20


is at the minimum inclination position. When the swash plate


20


is at the minimum inclination position, the force of the gas pressure applied to the upstream end of the restriction valve


37


is smaller than the resultant of the force of the spring


373


and the force of the refrigerant gas pressure applied to the downstream end of the restricting valve


37


. Therefore, when the swash plate


20


is positioned at the minimum inclination position, the valve body


371


closes the valve hole


321


and stops the supply of refrigerant gas to the external refrigerant circuit


33


.




Since the swash plate


20


is slightly inclined at the minimum inclination position, the pistons


28


continue to discharge refrigerant gas from the cylinder bores


111


to the discharge chamber


132


. The refrigerant gas in the discharge chamber


132


flows to the crank chamber


121


through the pressurizing passage


38


. The refrigerant gas in the crank chamber


121


flows to the suction chamber


131


through the bleed passage


50


. The refrigerant in the suction chamber


131


is drawn to the cylinder bores


111


and is then discharged to the discharge chamber


132


. That is, when the swash plate


20


is at the minimum inclination position, a circulation passage is formed in the compressor. The circulation gas passes through the discharge chamber


132


, which is a discharge pressure area, the pressurizing passage


38


, the crank chamber


121


, the bleed passage


50


, the suction chamber


131


, which is a suction pressure area, and the cylinder bores


111


. Since the pressures in the discharge chamber


132


, the crank chamber


121


, and the suction chamber


131


are different, lubricant oil in the refrigerant gas circulates through the circulation passage and lubricates the compressor parts.




When the current supply to the solenoid


43


is restarted, the opening size of the valve hole


42


is reduced. This reduces the pressure in the crank chamber


121


, increases the inclination of the swash plate


20


, and increases the discharge pressure. In the discharge passage


32


, the force of the gas pressure applied to the upstream end of the restriction valve


37


becomes greater than the resultant of the force of the spring


373


and the force of the gas pressure applied to the downstream end of the restriction valve


37


. As a result, the valve hole


321


is opened, which permits refrigerant gas in the discharge chamber


132


to flow to the external refrigerant circuit


33


.




When the engine is stopped and the operation of the compressor is stopped, the control valve


39


is de-excited, which temporarily moves the swash plate


20


to the minimum inclination position. Then, the pressure in the compressor gradually becomes uniform. When the pressures of the discharge chamber


132


, the crank chamber


121


, and the suction chamber


131


are equal, the swash plate


20


is moved from the minimum inclination position to a start inclination position by the force of the restoration spring


27


, that is, by the resultant force of the forces of the reduction spring


25


and the restoration spring


27


. The inclination of the swash plate


20


at the start inclination position is greater than that of the minimum inclination position. When the swash plate


20


starts rotation at the start inclination position, regardless of the springs


25


and


27


, the inclination of the swash plate


20


is rapidly increased by the decrease of pressure in the crank chamber


121


, which is due to the closure of the valve hole


42


.




When the valve hole


42


is closed by the current supply to the solenoid


43


during the rotation of the swash plate


20


, the pressure in the crank chamber


121


becomes less than the pressure in the discharge chamber


132


. Therefore, the restoration spring


27


moves the swash plate


20


toward the start inclination position.




When the control valve


39


is de-excited (or fully opened) during the rotation of the swash plate


20


, the pressure in the crank chamber


121


becomes greater than the pressure (suction pressure) in the suction chamber


131


. Therefore, the swash plate


20


moves to the minimum inclination position against the force of the restoration spring


27


.




The inclination of the swash plate


20


at the start inclination position corresponds to a synthesized force of zero. This is represented by the point in

FIG. 6

where the bent line E crosses the horizontal axis. Adjusting the characteristics of the reduction spring


25


and the restoration spring


27


varies the start inclination position.




The first embodiment has the following advantages.




(1) The inclination of the swash plate


20


when starting the compressor is the minimum inclination necessary to promptly restore the displacement. When the control valve


39


is de-excited during the rotation of the swash plate


20


, the pressure in the crank chamber


121


becomes greater than the pressure (suction pressure) in the suction chamber


131


. Therefore, the swash plate


20


is positioned at the minimum inclination position against the force of the restoration spring


27


. The restoration spring


27


causes the start inclination of the swash plate


20


to be greater than the minimum inclination.




(2) When the current supply to the solenoid


43


is started during the rotation of the swash plate


20


at the minimum inclination position, the pressure in the crank chamber


121


decreases, which promptly increases the inclination of the swash plate


20


with the help of the force of the restoration spring


27


. Therefore, the displacement of the compressor is promptly restored.




(3) The restoration spring


27


expands to its original, or uncompressed length when the swash plate


20


is in a range from a predetermined position (other than the minimum inclination position) to the maximum inclination position. Accordingly, the restoration spring


27


in the present embodiment is shorter than the restoration springs in the prior art. The restoration spring in the prior art do not expand to their original lengths at the maximum inclination position of the swash plate


20


or before the swash plate


20


reaches the maximum inclination position. Also, the restoration spring


27


of the present embodiment is shorter when fully compressed than the prior art restoration springs. This reduces the axial length of the compressor.




(4) The snap ring


26


is fitted in the positioning groove


181


, and the proximal end


271


of the restoration spring


27


is secured to the snap ring


26


. Therefore, movement of the fixed end of the restoration spring


27


relative to the drive shaft


18


is prevented when the uncompressed length of the restoration spring


27


is less than the distance between the snap ring


26


and the swash plate


27


. This prevents noise and damage to the restoration spring.




(5) Since the restoration spring


27


is a coil spring, the required characteristics of the spring are easily set.




(6) The minimum inclination position of the swash plate


20


corresponds to the full compression of the restoration spring. That is, the snap ring


26


and the restoration spring


27


determine the minimum inclination position of the swash plate


20


. The minimum inclination position of the swash plate


20


is easily determined by forming the positioning groove


181


of the snap ring


26


at a predetermined position on the drive shaft


18


.




(7) The proximal end


271


of the restoration spring


27


is easily secured to the snap ring


26


. Also, the snap ring


26


is easily fitted in the positioning groove


181


on the drive shaft


18


.




(8) In clutchless compressors, in which the drive shaft


18


continuously rotates as long as the vehicle engine is operating, it is important to minimize the minimum inclination of the swash plate


20


to reduce the consumption of power. The restoration spring


27


contributes to reducing the minimum inclination of the swash plate


20


and is especially suitable for clutchless compressors.




A second embodiment will now be described with reference to FIG.


7


and the description focuses on the differences from the first embodiment.




In the second embodiment, the drive shaft


18


includes a large diameter portion


184


, a small diameter portion


182


, and a step


183


. The large diameter portion


184


contacts the swash plate


20


, the radial bearing


52


is fitted on the small diameter portion


182


, and the step


183


connects the large diameter portion


184


to the small diameter portion


182


. A groove


181


is formed on the small diameter portion


182


. The snap ring


26


is fitted in the groove


181


. Compared to the first embodiment, the snap ring


26


is closer to the radial bearing


52


. The step


183


is tapered. A positioning ring


53


is located between the snap ring


26


and the step


183


. The proximal end


271


of the restoration spring


27


is secured to the positioning ring


53


. The restoration spring


27


extends from the step


183


to the large diameter portion


184


. The step


183


and the snap ring


26


prevent the positioning ring


53


from moving along the drive shaft


18


.




A third embodiment will now be described with reference to FIG.


8


and the description is focused on the differences from the first embodiment.




In the third embodiment, the snap ring


54


integrally includes a pair of retaining pieces


541


. One of the retaining pieces


541


presses the proximal end


271


of the restoration spring


27


against the surface of the drive shaft


18


and retains the restoration spring


27


. Therefore, the axial movement of the entire restoration spring


27


is prevented.




A fourth embodiment will now be described with reference to FIG.


9


and the description is concentrated on the differences from the second embodiment.




In the fourth embodiment, the shape of the restoration spring


55


is different. The diameter of the restoration spring


55


at the proximal end


551


is smaller and corresponds to the small diameter portion


182


of the drive shaft


18


. The diameter of the distal end


184


of the restoration spring


55


is greater than the diameter of the small diameter portion


182


, and the diameter of the proximal end


551


is smaller than that of the large diameter portion


184


. When not compressed, the restoration spring


55


extends axially from the step


183


along the large diameter portion


184


. The proximal end


551


is located between the snap ring


26


and the step


183


. Therefore, axial movement of the proximal end of the restoration spring


55


is prevented.




A fifth embodiment will now be described with reference to FIG.


10


and the description focuses on the differences from the fourth embodiment.




In the fifth embodiment, the restoration spring


56


is a tapered coil spring. The snap ring


26


is located on the small diameter portion


182


. The diameter of the proximal end


561


of the restoration spring


56


is about the same as that of the small diameter portion


182


. The snap ring


26


and the step


183


fix the proximal end


561


. Therefore, the axial movement of the proximal end of the restoration spring


56


is prevented.




The first to fifth embodiments may be varied as follows.




Each restoration spring


27


,


55


,


56


may be a leaf spring.




The proximal end of each restoration spring


27


,


55


,


56


may be directly fixed to the drive shaft


18


.




One end of each restoration spring


27


,


55


,


56


may be secured to a member (for example, the swash plate


20


) that integrally rotates with the drive shaft


18


, and the other end may be free.




A clutch may be provided between the external drive source and the drive shaft


18


.




It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.



Claims
  • 1. A variable displacement compressor, wherein the displacement is varied by controlling the pressure in a crank chamber, the compressor comprising:a drive shaft; a piston for compressing a gas; a swash plate located in the crank chamber, wherein the swash plate integrally rotates with the drive shaft, wherein the inclination of the swash plate relative to the drive shaft determines the stroke of the piston, wherein the inclination of the swash plate is varied between a maximum inclination position and a minimum inclination position; a displacement restoration spring for urging the swash plate to increase its angle, wherein the restoration spring fails to urge the swash plate when the swash plate is positioned at or near the maximum inclination position, one end of the restoration spring being fixed to a predetermined part of the drive shaft.
  • 2. The compressor according to claim 1, wherein the minimum inclination position of the swash plate is determined by the length of the restoration spring when fully compressed.
  • 3. The compressor according to claim 1 further including a disinclination spring for urging the swash plate toward the minimum inclination position, wherein, when the compressor is stopped, the swash plate is positioned at a predetermined start inclination position at which the forces of the reduction spring and the restoration spring are balanced.
  • 4. The compressor according to claim 3, wherein the inclination of the swash plate at the predetermined start inclination position is greater than that of the minimum inclination position.
  • 5. The compressor according to claim 3, wherein the disinclination spring is located on the opposite side of the swash plate from the restoration spring and is coaxial with the restoration spring.
  • 6. The compressor according to claim 1, further including an annular positioning member which fixes the restoration spring to the drive shaft.
  • 7. The compressor according to claim 6, wherein a proximal end of the restoration spring is fixed to the annular positioning member, and the distal end of the restoration spring is free.
  • 8. The compressor according to claim 7, wherein the restoration spring is a coil spring that surrounds the drive shaft.
  • 9. A variable displacement compressor, wherein the displacement is varied by controlling the pressure in a crank chamber, the compressor comprising:a drive shaft; a swash plate located in the crank chamber, wherein the swash plate integrally rotates with the drive shaft, wherein the inclination of the swash plate relative to the drive shaft is varied between a maximum inclination position and a minimum inclination position; a piston, the stroke of which is determined by the inclination of the swash plate; a displacement restoration spring for urging the swash plate to increase its inclination; and a positioning member for fixing one end of the restoration spring to a predetermined part of the drive shaft, wherein the positioning member and the restoration spring determine the minimum inclination position of the swash plate, wherein the length of the restoration spring is less than the distance along the drive shaft between the swash plate and the positioning member when the swash plate is at the maximum inclination position.
  • 10. The compressor according to claim 9 further including a disinclination spring for urging the swash plate toward the minimum inclination position, wherein, when the compressor is stopped, the swash plate is positioned at a predetermined start inclination position at which the forces of the reduction spring and the restoration spring are balanced.
  • 11. The compressor according to claim 10, wherein the inclination of the swash plate at the predetermined start inclination position is greater than that of the minimum inclination position.
  • 12. The compressor according to claim 9, wherein the positioning member is a snap ring that is fixed on the drive shaft.
  • 13. The compressor according to claim 12, wherein a proximal end of the restoration spring is fixed to the snap ring, and the distal end of the restoration spring is free.
  • 14. The compressor according to claim 13, wherein the restoration spring is a coil spring that surrounds the drive shaft.
  • 15. The compressor according to claim 14, wherein the restoration spring is a deformed coil spring that surrounds the drive shaft, and the diameter of the proximal end of the deformed spring is smaller than that of the distal end.
  • 16. The compressor according to claim 15, wherein the drive shaft includes a small diameter portion, a large diameter portion, and a step connecting the small diameter portion to the large diameter portion, wherein the positioning member is a snap ring attached to the small diameter portion, and the proximal end of the deformed coil spring is located at the small diameter portion between the snap ring and the step.
  • 17. The compressor according to claim 15, wherein the drive shaft includes a small diameter portion, a large diameter portion, and a step connecting the small diameter portion to the large diameter portion, wherein the positioning member is a snap ring attached to the small diameter portion, and the proximal end of the deformed coil spring is located at the step.
Priority Claims (1)
Number Date Country Kind
10-364471 Dec 1998 JP
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