Information
-
Patent Grant
-
6186048
-
Patent Number
6,186,048
-
Date Filed
Monday, January 4, 199926 years ago
-
Date Issued
Tuesday, February 13, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Look; Edward K.
- Lazo; Thomas E.
Agents
- Morgan & Finnegan, L.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 091 505
- 091 506
- 092 71
- 092 122
- 074 839
- 417 269
-
International Classifications
-
Abstract
A variable displacement compressor includes a rotor, which is fixed to a drive shaft, and a pivotal swash plate, which is supported on the drive shaft and slides in an axial direction along the drive shaft. A hinge mechanism is located between the rotor and the swash plate. The hinge mechanism rotates the swash plate integrally with the rotor and guides the pivoting and the sliding motion of the swash plate. The hinge mechanism includes a swing arm, which extends from the swash plate. The swash plate is made of aluminum or aluminum alloy material. The swing arm is separate from the swash plate and is made of iron-based metal material. Therefore, while the swash plate is light, the hinge mechanism is strong.
Description
BACKGROUND OF THE INVENTION
The present invention relates to variable displacement compressors that are used, for example, in vehicle air conditioners.
Examples of the variable displacement compressors are disclosed in Japanese unexamined patent publication No. 8-311634 and No. 9-60587. A housing of the respective variable displacement compressor defines cylinder bores, each of which receives a piston. The housing rotatably supports a drive shaft, and a rotor is fixed to the drive shaft. Furthermore, a pivotal swash plate, which is connected to the piston, engages and is guided by the drive shaft. The swash plate is often made of aluminum or aluminum alloy material to reduce the weight of the compressor. A hinge mechanism connects the rotor to the swash plate. The swash plate is rotated integrally with the drive shaft through the rotor and the hinge mechanism. The hinge mechanism permits pivotal motion and sliding motion of the swash plate.
The hinge mechanism includes a first hinge part, which extends from the swash plate, and a second hinge part, which extends from the rotor. The hinge mechanism further includes a pair of guide pins. A base end of each guide pin is press fitted into a corresponding mounting hole of the first hinge part. A distal end of each guide pin is slidably received in a corresponding guide hole of the second hinge part. When the swash plate is moved in an axial direction of the drive shaft, the distal end of each guide pin slides in the corresponding guide hole to guide the motion of the swash plate.
Rotation of the drive shaft is converted to reciprocation of each piston through the rotor, the hinge mechanism and the swash plate. During the back stroke of the piston, from top dead center to bottom dead center, the refrigerant gas is drawn into the cylinder bore. Then, during the forward stroke of the piston, from bottom dead center to top dead center, the refrigerant gas is compressed in the cylinder bore and, then, is discharged from the cylinder bore. The displacement of the variable displacement compressor can be adjusted by changing the inclination of the swash plate to change the stroke of the piston.
In the prior art, the first hinge part is integrally formed with the swash plate. That is, the first hinge part is also made of aluminum or aluminum alloy material. Therefore, in comparison to first hinge parts that are integrally formed with an iron-based swash plate, an aluminum-based first hinge part is less rigid. As a result, it is difficult to form an aluminum-based first hinge part that has satisfactory strength. Furthermore, it is difficult to press fit the base end of the guide pin into the mounting hole of an aluminum-based first hinge part in a manner that assures satisfactory strength.
Therefore, when an iron-based swash plate is replaced with an aluminum-based swash plate for reducing the weight of the compressor, the strength and durability of the hinge mechanism are reduced.
SUMMARY OF THE INVENTION
The present invention addresses the above disadvantages. It is an objective of the present invention to provide a variable displacement compressor that has a light weight drive plate and a strong hinge mechanism.
Basically, the variable displacement compressor of this invention has a housing, wherein a cylinder bore is formed in the housing, a piston located in the cylinder bore, a drive shaft rotatably supported by the housing, a rotor mounted on the drive shaft to rotate integrally with the drive shaft, a drive plate, and a hinge mechanism. The drive plate is made of aluminum or aluminum alloy material and is connected to the piston to convert rotation of the drive shaft to reciprocation of the piston. The drive plate inclines and slides axially along the drive shaft, which varies the piston stroke to change the displacement of the compressor. The hinge mechanism is located between the rotor and the drive plate for rotating the drive plate integrally with the rotor and for guiding the motion of the drive plate. The hinge mechanism includes a first hinge part, which is made of iron-based metal material and is connected to the drive plate, and a second hinge part, which extends from the rotor. The first and second hinge parts are coupled to one another to permit both pivoting and sliding motion between the first and second hinge parts.
Other aspects and advantages of the present invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The features of the present invention that are believed to be novel are set forth with particularity in the appended claims. The invention, together with objectives and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
FIG. 1
is a longitudinal cross sectional view of a variable displacement compressor in accordance with a first embodiment of the present invention;
FIG. 2
is an enlarged longitudinal cross sectional view of a hinge mechanism of the variable displacement compressor of
FIG. 1
, showing the swash plate tilted to its maximum inclination;
FIG. 2A
is an enlarged view of the portion of
FIG. 2
that is encompassed by the circle
2
A;
FIG. 3
is an enlarged longitudinal cross sectional view like
FIG. 2
, showing the swash plate tilted to its minimum inclination;
FIG. 3A
is an enlarged view of the portion of
FIG. 3
that is encompassed by the circle
3
A;
FIG. 4
is a cross sectional view taken along line
4
—
4
in
FIG. 2
;
FIG. 5
is a cross sectional view like
FIG. 4
of a hinge mechanism according to a second embodiment of the present invention; and
FIG. 6
is a cross sectional view like
FIG. 2
according to a third embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A variable displacement compressor having single-headed pistons according to a first embodiment of the present invention for use in a vehicle air conditioning system will be described with reference to
FIGS. 1
to
4
. As shown in
FIG. 1
, a front housing
11
is coupled to the front end of a cylinder block
12
, which serves as a center housing. A rear housing
13
is coupled to the rear end of the cylinder block
12
, and a valve plate
14
is placed between the cylinder block
12
and the rear housing
13
. A crank chamber
15
is defined between the front housing
11
and the cylinder block
12
.
A drive shaft
16
extends through the crank chamber
15
. The ends of the drive shaft
16
are rotatably supported by the front housing
11
and the cylinder block
12
, respectively. The drive shaft
16
is coupled to an external drive source (not shown), or a vehicle engine, by a clutch mechanism such as an electromagnetic clutch. Therefore, by engaging the electromagnetic clutch while the vehicle engine is running, the drive shaft
16
is driven to rotate.
A rotor
17
, which functions as a rotary support, is fixed to the drive shaft
16
in the crank chamber
15
. Also, in the crank chamber
15
, a swash plate
18
, which functions as a drive plate, is pivotally supported by a hinge mechanism
20
and can slide along the drive shaft
16
. The drive shaft
16
extends through a central through-hole
19
in the swash plate
18
. The hinge mechanism
20
is provided between the rotor
17
and the swash plate
18
to rotate the swash plate
18
integrally with the drive shaft
16
and the rotor
17
. The hinge mechanism
20
allows the swash plate
18
to incline and slide in the axial direction L of the drive shaft
16
.
The process of forming the through-hole
19
will be described with reference to
FIG. 2. A
circular hole is first drilled in the center of the swash plate
18
. Then, a rotating end mill having substantially the same diameter as that of the circular hole is inserted through the circular hole. While the end mill occupies the circular hole, the end mill is pivoted for a predetermined angle about an axis S. The axis S is located opposite to the hinge mechanism
20
with respect to the axis L of the drive shaft
16
and extends in a direction perpendicular to the center axis of the swash plate
18
. As a result, as shown in
FIG. 2A
, an engaging section
19
a
, which forms an arcuate surface about the axis S, is formed at the inner surface of the through-hole
19
on the side that is opposite to the hinge mechanism
20
with respect to the axis L of the drive shaft
16
. When the swash plate
18
is installed in the compressor, the engaging section
19
a
always engages the drive shaft
16
during rotation of the swash plate
18
.
Details of the hinge mechanism
20
will now be described with reference to
FIGS. 2 and 4
. As shown in
FIG. 2
, a swing arm
43
, which functions as a first hinge part, extends from the front face of the swash plate
18
toward the rotor
17
. The swash plate
18
has a top dead center positioning section
18
a
for positioning a corresponding piston at its top dead center position. The longitudinal axis of the swing arm
43
lies in a plane D (FIG.
4
), which extends from a center of the top dead center positioning section
18
a
of the swash plate
18
and includes the axis L of the drive shaft
16
. As shown in
FIG. 4
, a mounting hole
43
a
extends through the distal end of the swing arm
43
in a direction perpendicular to the plane D. A guide pin
44
, which is made of iron-based metal, is press fitted into the mounting hole
43
a
. The ends
44
a
of the guide pin
44
respectively extend outwardly from the sides of the swing arm
43
.
As shown in
FIGS. 2 and 4
, a pair of support arms
45
extends from the rear face of the rotor
17
toward the swash plate
18
. The support arms
45
are symmetrically arranged with respect to the plane D and function as a second hinge part. The swing arm
43
is held between the support arms
45
. As shown in
FIG. 2
, each support arm
45
has an oblong guide hole
45
a
that extends obliquely toward the drive shaft
16
. The ends
44
a
(
FIG. 4
) of the guide pin
44
are received in the corresponding guide holes
45
a
of the support arms
45
.
A counter-weight
21
is attached to the front face of the swash plate
18
on a side that is opposite to the swing arm
43
with respect to the axis L, of the drive shaft
16
.
As shown in
FIG. 1
, cylinder bores
12
a
(only one of the cylinder bores
12
a
is shown in
FIG. 1
) are formed in the cylinder block
12
to extend parallel to the axis L of the drive shaft
16
. The cylinder bores
12
a
are arranged at equal angular intervals about the axis L of the drive shaft
16
. A single-headed piston
23
is received in each cylinder bore
12
a
. Each piston
23
engages a peripheral region of the swash plate
18
via a pair of semispherical shoes
24
.
A suction chamber
25
is centrally defined in the rear housing
13
. A discharge chamber
26
is defined adjacent to the outer circumference of the rear housing
13
. A suction port
27
, a suction valve flap
28
, a discharge port
29
and a discharge valve flap
30
are formed in the valve plate
14
for each cylinder bore
12
a.
As described above, the swash plate
18
rotates integrally with the drive shaft
16
through the rotor
17
and the hinge mechanism
20
. The rotation of the swash plate
18
is converted to reciprocation of each piston
23
in its cylinder bore
12
a
through the shoes
24
.
FIG. 1
shows one of the pistons
23
at its top dead center position. When the swash plate
18
is rotated 180 degrees from this position about the axis L of the drive shaft
16
, the piston
23
shown in
FIG. 1
will be positioned at its bottom dead center position.
During the back stroke of the piston
23
, from top dead center to bottom dead center, the refrigerant gas in the suction chamber
25
is drawn through the suction port
27
and the suction valve flap
28
into the cylinder bore
12
a
. During forward stroke of the piston
23
, from bottom dead center to top dead center, the refrigerant gas in the cylinder bore
12
a
is compressed and is discharged through the discharge port
29
and the discharge valve flap
30
into the discharge chamber
26
.
When the swash plate
18
tilts relative to the drive shaft
16
and slides in an axial direction L of the drive shaft
16
, the ends
44
a
of the guide pin
44
move in the guide holes
45
a
of the support arms
45
, and the swash plate
18
slides along the drive shaft
16
. As the swash plate
18
moves away from the rotor
17
, the angle of the swash plate
18
relative to a plane perpendicular to the axis L of the drive shaft
16
is reduced, that is, the inclination of the swash plate
18
is reduced. When the swash plate
18
engages a snap ring
31
that is fixed to the drive shaft
16
, the swash plate
18
has reached its minimum inclination position (FIG.
3
). On the other hand, as the swash plate
18
moves toward the rotor
17
, the inclination of the swash plate
18
is increased. When the counter-weight
21
engages the rotor
17
, the maximum inclination of the swash plate
18
is reached (FIG.
2
).
As shown in
FIG. 1
, a gas relieving passage
35
is defined in the center of the valve plate
14
for connecting the crank chamber
15
with the suction chamber
25
. The rear end of the drive shaft
16
is supported by a bearing in a support hole
12
b
that is formed in the center of the cylinder block
12
. The refrigerant gas in the crank chamber
15
flows through gaps in the bearing and through the gas relieving passage
35
into the suction chamber
25
. A supply passage
36
extends through the rear housing
13
, the valve plate
14
and the cylinder block
12
to connect the discharge chamber
26
with the crank chamber
15
.
A displacement control valve
37
is provided in the supply passage
36
within the rear housing
13
. A pressure introduction passage
38
is formed in the rear housing
13
to introduce the pressure (suction pressure) of the suction chamber
25
to the displacement control valve
37
. The displacement control valve
37
includes a valve body
37
b
, which regulates the size of the opening area of the supply passage
36
, and a diaphragm
37
a
, which moves the valve body
37
b
in accordance with the suction pressure, which is applied to the diaphragm
37
a through the pressure introduction passage
38
.
When the size of the opening area of the supply passage
36
is changed by the valve body
37
b
, the amount of refrigerant gas that is supplied from the discharge chamber
26
to the crank chamber
15
through the supply passage
36
is changed. This will cause the pressure of the crank chamber
15
to be changed, and, therefore, the pressure difference between the crank chamber
15
and the cylinder bore
12
a
is changed. This pressure difference determines the inclination of the swash plate
18
. As the inclination of the swash plate
18
is changed, the stroke of the pistons
23
, or the displacement of the compressor, is changed.
For example, when the cooling load is increased, the suction pressure is increased. This will exert a higher pressure on the diaphragm
37
a
to reduce the opening area of the supply passage
36
with the valve body
37
b
. As a result, the amount of refrigerant gas that is supplied from the discharge chamber
26
to the crank chamber
15
through the supply passage
36
is accordingly reduced. Since more refrigerant gas is leaving the crank chamber
15
through the gas relieving passage
35
than is entering through the supply passage
36
, the pressure of the refrigerant gas in the crank chamber
15
falls. As a result, the inclination of the swash plate
18
is increased. Therefore, the stroke of the pistons
23
is increased to increase the displacement of the compressor, and the suction pressure is reduced accordingly.
When the cooling load is reduced, the suction pressure in the suction chamber
25
is reduced. This will reduce the pressure on the upper side of the diaphragm
37
a
, which increases the opening area of the supply passage
36
with the valve body
37
b
. As a result, the amount of the refrigerant gas that is supplied from the discharge chamber
26
to the crank chamber
15
through the supply passage
36
is increased, causing the pressure of the crank chamber
15
to increase. As a result, the inclination of the swash plate
18
is reduced. Therefore, the stroke of the pistons
23
is reduced to reduce the displacement of the compressor, so the suction pressure is accordingly increased.
The swash plate
18
is made of aluminum or aluminum alloy material. The aluminum alloy material of the present invention includes hard particles that are made of eutectic silicon or hyper-eutectic silicon. A hard particle content is preferably more than 12 wt % (weight percentage) of the aluminum alloy material. If the hard particle content is less than 12 wt %, satisfactory wear resistance cannot be achieved at the engaging surfaces of the swash plate
18
, such as the peripheral surface that engages the shoes
24
, and the engaging section
19
a
that engages the drive shaft
16
.
The average diameter of the hard particles is preferably in a range of 10 to 60 μm, more preferably in a range of 30 to 40 μm and most preferably in a range of 34 to 37 μm. If the average diameter of the hard particles is less than 10 μm or greater than 60 μm, the satisfactory wear resistance cannot be achieved at the engaging surfaces of the swash plate
18
.
The swing arm
43
is separate from the swash plate
18
and is made of the iron-based metal material. The swing arm
43
and the counter-weight
21
are integrally formed on a base ring
46
. The base ring
46
is fixed to the front face of the swash plate
18
by bolts
47
around the drive shaft
16
. The shape of the base ring
46
is suitable for integrating the swing arm
43
and the counter-weight
21
and for attaching the swing arm
43
and the counter-weight
21
to the swash plate
18
without interfering with the rotation of the drive shaft
16
.
In general, the counter-weight
21
is provided to maintain the rotational balance of the swash plate. However, in the present embodiment, the mass and the position of the counter-weight
21
are selected to move the center of gravity of the swash plate toward the swing arm
43
. Therefore, during rotation of the swash plate
18
, the centrifugal force that is exerted on the swash plate
18
assures engagement between the engaging section
19
a
of the through-hole
19
and the drive shaft
16
.
The present embodiment provides the following advantages.
The swash plate
18
is made of aluminum-based material that is lighter than iron-based metal material, so the weight of the compressor is reduced. The swing arm
43
is separate from the swash plate
18
and is made of iron-based metal material, which has more strength than aluminum-based material. Therefore, the strength and durability of the swing arm
43
, which is subjected to large stresses, are improved.
The iron-based metal swing arm
43
is stronger and more rigid than swing arms that are made of aluminum-based material. Therefore, the guide pin
44
can be press fitted into the mounting hole
43
a
of the swing arm
43
while assuring satisfactory strength in the connection between the guide pin
44
and the swing arm
43
.
The swash plate
18
is directly supported by the drive shaft
16
. Therefore, the construction of the present invention is simpler than constructions using a sleeve that is slidably supported on the drive shaft and pivotally connected to the swash plate.
The swash plate
18
is made of aluminum alloy that includes silicon hard particles, so the swash plate
18
resists wear. Therefore, even though the swash plate
18
is directly supported by the drive shaft
16
, problems that are associated with wear of the swash plate
18
are prevented.
The swing arm
43
is attached to the swash plate
18
by the bolt
47
. Therefore, the attachment of the swing arm
43
to the swash plate
18
is relatively simple.
The swing arm
43
is arranged between the support arms
45
. Therefore, whether the drive shaft
16
is constructed to rotate clockwise or counterclockwise, the rotational torque of the rotor
17
is always transmitted to the swing arm
43
by the support arm
45
that is located on a trailing side of the swing arm
43
. Therefore, the compressor according to the present embodiment can rotate clockwise and/or counterclockwise. As a result, one type of compressor can rotate clockwise or counterclockwise, which is more efficient than manufacturing two types of compressors, i.e., compressors that can only rotate clockwise and compressors that can only rotate counterclockwise, to meet customer's needs. This reduces the compressor manufacturing cost.
The swing arm
43
and the counter-weight
21
are integrally formed with the base ring
46
. Therefore, the number of the parts is reduced, and the manufacturing process is simplified.
The counter-weight
21
defines the maximum inclination of the swash plate
18
by engaging the rotor
17
. The iron-based metal counter-weight
21
has superior strength and wear resistance in comparison to an aluminum alloy counter-weight. As a result, deformation and wear of the counter-weight
21
due to engagement with the rotor
17
is impeded, so the swash plate
18
is correctly positioned at a predetermined maximum inclination.
The present invention is not limited to the illustrated embodiment. The illustrated embodiment can be modified as follows.
As shown in
FIG. 5
, a second embodiment of the present invention includes a hinge mechanism
20
that is employed in compressors that rotate in only one direction (indicated with an arrow
50
). The hinge mechanism
20
includes only one support arm
45
. The support arm
45
is arranged on a trailing side of the swing arm
43
.
Unlike the first and second embodiments of
FIGS. 1 and 5
, the guide pin can be fixed to the support arm
45
, and the guide hole for receiving the guide pin can be formed in the swing arm
43
.
As shown in
FIG. 6
, a hinge mechanism
20
of a third embodiment is different from the hinge mechanism
20
of the first embodiment (FIG.
1
). In
FIG. 6
, the same numerals are used to identify parts corresponding to those of FIG.
1
.
In the hinge mechanism
20
of
FIG. 6
, the support member
43
, which functions as the first hinge part, is integrally formed with the counter-weight
21
on the support ring
46
. The support member
43
and the counter-weight
21
are fixed to the swash plate
18
with the bolts
47
. The support member
43
is made of the same material as that of the swing arm
43
of the hinge mechanism
20
of FIG.
1
. That is, the support member
43
is made of iron-based metal material. One iron-based metal guide pin
44
is press fitted into a mounting hole
43
a
, which is formed in the support member
43
. The distal end
44
a
of the guide pin
44
is spherical. The support arm
45
extends from the rear face of the rotor
17
toward the swash plate
18
. The support arm
45
includes a guide hole
45
a
for receiving the spherical distal end
44
a
of the guide pin
44
. The hinge mechanism
20
of
FIG. 6
provides the same advantages as the hinge mechanism
20
of FIG.
1
. There may be two guide pins
44
and two corresponding guide holes
45
a
in the support arm
45
.
The base ring
46
can be fixed to the swash plate
18
by friction welding. In so doing, the base ring
46
can be fixed to the swash plate
18
without requiring any fasteners, so the number of parts is reduced. In friction welding, the base ring
46
and the swash plate
18
are brought together under load. Then, the base ring
46
is rotated with respect to the swash plate
18
. This rotation causes frictional heat to weld the base ring
46
and the swash plate
18
together.
The base ring
46
can also be fixed to the swash plate
18
by other types of welding.
Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Claims
- 1. A variable displacement compressor comprising:a housing defining a cylinder bore; a piston located in the cylinder bore; a drive shaft rotatably supported by the housing; a rotor mounted on the drive shaft to rotate integrally with the drive shaft; a drive plate having at least a portion of aluminum or aluminum alloy material, wherein the drive plate is connected to the piston to convert rotation of the drive shaft to reciprocation of the piston and the aluminum or aluminum alloy portion of the drive plate is connected to the drive shaft such that the drive plate inclines and slides axially along the drive shaft, varying the piston stroke to change the displacement of the compressor; and a hinge mechanism located between the rotor and the drive plate for rotating the drive plate integrally with the rotor and for guiding the motion of the drive plate, the hinge mechanism comprising a first hinge part made of iron-based metal material, the first hinge part being connected to the aluminum or aluminum alloy portion of the drive plate, and a second hinge part extending from the rotor, wherein the first and second hinge parts are coupled to one another to permit both pivoting and sliding motion between the first and second hinge parts.
- 2. A compressor according to claim 1, wherein the first hinge part includes a mounting hole, a pin is pressed fitted into the mounting hole, and one end of the pin extends from the first hinge part and is received in a guide opening of the second hinge part.
- 3. A compressor according to claim 1, wherein the second hinge part includes a pair of support arms, and the first hinge part is held between the support arms.
- 4. A compressor according to claim 3, wherein the first hinge part includes a mounting hole, a pin is pressed fitted into the mounting hole, and the ends of the pin extend from the first hinge part and are received by the support arms.
- 5. A compressor according to claim 1, wherein hard particles of silicon are embedded in the drive plate.
- 6. A compressor according to claim 5, wherein a content of the hard particles is more than 12 wt % by weight of the material of the drive plate.
- 7. A compressor according to claim 5, wherein an average diameter of the hard particles is in a range of 10 to 60 μm.
- 8. A compressor according to claim 1, wherein the first hinge part is fixed to the drive plate with a bolt.
- 9. A compressor according to claim 1, wherein the first hinge part is fixed to the drive plate by friction welding.
- 10. A compressor according to claim 1, wherein the aluminum or aluminum alloy portion of the drive plate includes a through-hole for receiving the drive shaft, the through-hole comprising an engaging section which is part of a wall defining the through-hole, and the engaging section always engages the drive shaft during rotation of the drive plate.
- 11. A compressor according to claim 1, further comprising a counter-weight for adjusting the balance of the drive plate, the counter-weight being attached to the drive plate on a side of the drive plate that is opposite to the first hinge part with respect to the axis of the drive shaft, wherein the counter-weight is integrally formed with the first hinge part.
- 12. A compressor according to claim 11, wherein the counter-weight engages the rotor when the drive plate reaches its maximum inclination.
- 13. A variable displacement compressor comprising:a housing defining a cylinder bore; a piston located in the cylinder bore; a drive shaft rotatably supported by the housing; a rotor mounted on the drive shaft to rotate integrally with the drive shaft; a swash plate of an aluminum alloy material, the swash plate being connected to the piston to convert rotation of the drive shaft to reciprocation of the piston, wherein the swash plate is supported on the drive shaft, the swash plate includes a through-hole defined by a wall of the alluminum alloy material that includes an engaging section, the engaging section always engaging the drive shaft during rotation of the swash plate, and the swash plate inclines and slides axially along the drive shaft to vary the piston stroke and change the displacement of the compressor; and a hinge mechanism located between the rotor and the swash plate for rotating the swash plate integrally with the rotor and for guiding the motion of the swash plate, the hinge mechanism comprising a first hinge part connected to the aluminum alloy material of the swash plate, a second hinge part extending from the rotor, and a pin attached to the first hinge part and having an end extending from the first hinge part to the second hinge part, wherein the first hinge part is made of an iron-based metal material and includes a mounting hole in which the pin is press fitted, and the second hinge part includes a guide hole for receiving the end of the pin to guide movement of the first hinge part relative to the second hinge part.
- 14. A compressor according to claim 13, wherein the second hinge part includes two support arms between which the first hinge part is held, and the pin extends from the first hinge part to each support arm.
- 15. A compressor according to claim 13, further comprising hard particles of silicon embedded in the swash plate.
- 16. A compressor according to claim 15, wherein a content of the hard particles is more than 12 wt %.
- 17. A compressor according to claim 15, wherein an average diameter of the hard particles is in a range of 10 to 60 μm.
- 18. A compressor according to claim 13, wherein the first hinge part is fixed to the swash plate with a bolt.
- 19. A compressor according to claim 13, wherein the compressor further comprises a counter-weight for adjusting the balance of the swash plate, wherein the counter-weight is attached to the swash plate on a side of the swash plate that is opposite to the first hinge part with respect to the axis of the drive shaft, and wherein the counter-weight is integrally formed with the first hinge part.
- 20. A compressor according to claim 19, wherein the counter-weight engages the rotor when the swash plate reaches its maximum inclination.
Priority Claims (1)
Number |
Date |
Country |
Kind |
10-004768 |
Jan 1998 |
JP |
|
US Referenced Citations (3)
Number |
Name |
Date |
Kind |
5057274 |
Futamura et al. |
Oct 1991 |
|
5785503 |
Ota et al. |
Jul 1998 |
|
5984643 |
Ota et al. |
Nov 1999 |
|
Foreign Referenced Citations (2)
Number |
Date |
Country |
8-311634 |
Nov 1996 |
JP |
9-60587 |
Mar 1997 |
JP |