Variable displacement compressor

Information

  • Patent Grant
  • 6368069
  • Patent Number
    6,368,069
  • Date Filed
    Thursday, September 2, 1999
    24 years ago
  • Date Issued
    Tuesday, April 9, 2002
    22 years ago
Abstract
Pistons are accommodated in each cylinder bores of a variable displacement compressor. A swash plate is coupled to the piston for converting rotation of the drive shaft to reciprocation of the pistons. A thrust bearing located between a rotor and a housing of the compressor. The outermost load-bearing points of the thrust bearing are radially farther from the axis of the drive shaft than the axes of the pistons. This permits the thrust bearing to directly receive a reaction forces from the pistons through the rotor without applying a moment to the bearing.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a variable displacement compressor for vehicle air-conditioning systems.




In a prior art compressor shown in

FIGS. 6 and 7

, a housing


102


includes a crank chamber


101


, and a drive shaft


103


is rotatably supported by the housing


102


. A rotor


104


is secured to the drive shaft


103


in the crank chamber


101


. A drive plate, or a swash plate


105


, is supported by the drive shaft


103


to slide axially and to incline with respect to the axis L. A hinge mechanism


106


couples the rotor


104


to the swash plate


105


. The swash plate


105


integrally rotates with the drive shaft


103


through the hinge mechanism


106


.




A cylinder block


108


constitutes part of the housing


102


. A plurality of cylinder bores


108




a


(six in the compressor of

FIG. 7

) are formed in the cylinder block


108


. The cylinder bores


108




a


are arranged on a circle about the axis L of the drive shaft


103


at equal intervals. A piston


107


is accommodated in each cylinder bore


108




a


. Each piston is coupled to the swash plate


105


through a pair of shoes


115


. When the drive shaft


103


is rotated, the swash plate


105


is rotated through the rotor


104


and the hinge mechanism


106


. The rotation of the swash plate


105


is converted into reciprocation of each piston


107


in the corresponding cylinder bore


108




a


through the shoes


115


.




A thrust bearing


109


is located between the rotor


104


and an inner wall


102




a


of the housing


102


. The thrust bearing


109


includes rollers


109




a


and a pair of ring-shaped races


109




b


. The rollers


109




a


are arranged about the axis L of the drive shaft


103


and are held between the pair of races


109




b


. Each roller extends radially. The thrust bearing


109


receives a compression force applied to the rotor


104


from the pistons


107


through the swash plate


105


and the hinge mechanism


106


.




A discharge chamber


120


is connected to the crank chamber


101


through a pressurizing passage


110


. A displacement control valve


111


is provided in the pressurizing passage


110


. The control valve


111


adjusts the opening size of the pressurizing passage


110


and controls the flow rate of refrigerant gas fed to the crank chamber


101


from the discharge chamber


120


. This varies the difference between the pressure in the crank chamber


101


and the pressure in the cylinder bores


108




a


. The inclination angle of the swash plate


105


is varied in accordance with the pressure difference through the hinge mechanism


106


, which controls the displacement of the compressor.




The control valve


111


includes a valve body


112


, a solenoid


113


, and a pressure sensitive mechanism


114


. The valve body


112


opens and closes the pressurizing passage


110


. The solenoid


113


urges the valve body


112


toward its closed position. The pressure sensitive mechanism


114


operates the valve body


112


in accordance with the pressure (suction pressure) in a suction chamber


121


. The valve body


112


is operated by the pressure sensitive mechanism


114


and the solenoid


113


to vary the opening size of the pressurizing passage


110


.




When the cooling load is great, the electric current supplied to the solenoid


113


is increased, which increases a force urging the valve body


112


to reduce the opening size of the pressurizing passage


110


. In this case, the pressure sensitive mechanism


114


operates the valve body


112


to lower a target value of the suction pressure. In other words, the control valve


111


adjusts the displacement of the compressor so that a lower suction pressure is maintained by increasing the current supply to the solenoid


113


.




When the cooling load is small, the supply of electric current to the solenoid


113


is decreased, which decreases the force urging the valve body toward its closed position. In this case, the pressure sensitive mechanism


114


operates the valve body


112


to raise the target value of the suction pressure. In other words, the control valve


111


adjusts the displacement of the compressor so that a higher suction pressure is maintained decreasing the electric current supplied to the solenoid


113


.




As shown in

FIG. 6

, the swash plate


105


includes a point D


1


corresponding to the top dead center position of each piston


107


and a point D


2


corresponding to the bottom dead center position of each piston


107


. In

FIG. 6

, the upper piston


107


is positioned at the top dead center by the swash plate


105


corresponding to point D


1


, and the lower piston


107


is positioned at the bottom dead center by the part of the swash plate


105


corresponding to point D


2


. The hinge mechanism


106


is axially aligned with point D


1


.




As shown in

FIG. 7

, each piston


107


located on the part of the swash plate


105


ranging from point D


1


to point D


2


in the rotational direction (clockwise) of the swash plate


105


is performing a compression stroke, in which the piston moves from the bottom dead center to the top dead center. In the compression stroke, a compression reaction force applied to each piston


107


pushes the swash plate


105


toward the rotor


104


. On the other hand, each piston located on the part of the swash plate


105


ranging clockwise from point D


2


to point D


1


in

FIG. 7

is performing a suction stroke, in which the piston


107


moves from the top dead center to the bottom dead center. During the suction stroke, the negative pressure in the cylinder bore


108




a


causes the piston to pull the swash plate


105


.




Thus, the direction of the forces applied to the part of the swash plate


105


corresponding to the pistons


107


performing compression strokes is opposite to that of the forces applied to the part of the swash plate


105


corresponding to the pistons


107


performing suction strokes. Therefore, as shown in

FIG. 7

, a resultant force F of the forces applied to the swash plate


105


from the pistons


107


is offset from the axis L of the drive shaft


103


. Accordingly, a moment based on the resultant force F is applied to the rotor


104


, and the moment inclines the rotor


104


with respect to a plane perpendicular to the axis L of the drive shaft


103


.




The control valve


111


operates the valve body


112


using the pressure sensitive mechanism


114


and the solenoid


113


to adjust the displacement of the compressor. The compressor shown in

FIG. 6

can vary the compression ratio, which is the ratio of the discharge pressure to the suction pressure. For example, when the supply of electric current to the solenoid


113


is increased, which lowers the target suction pressure, the displacement is maximized by the pressure sensitive mechanism


114


, and this increases the compression ratio. In contrast, when the supply of the electric current to the solenoid


113


is decreased, which raises the target suction pressure, an intermediate displacement is set by the pressure sensitive mechanism


114


, and this decreases the compression ratio.




The location of the resultant force F applied to the swash plate


105


from the pistons


107


varies radially. As shown in

FIG. 7

, the resultant force F can be located further from the axis L than an effective reception radius r


1


. The effective reception radius r


1


is the radius of a circle defined by the outer-most points of contact between the rollers


109




a


and the races


109




b


. A force applied at a location within the effective reception radius r


1


is directly transferred to the housing by the thrust bearing


109


.




The phenomenon that the position of the resultant force F varies radially from the effective reception radius r


1


was discovered through an experiment performed by the present inventors. In the experiment, when the compression ratio was lowest, the location of the force F extended to a radius r


2


, which is the radius of the axis S of the pistons


107


. Accordingly, the resultant force F applied to the swash plate


105


is not directly received by the thrust bearing


109


through the rotor


104


. Therefore, an inclination moment based on the resultant force F inclines the rotor


104


, which increases the clearance between the housing


102


and one side of the bearing. As a result, the thrust bearing


109


is subject to chattering, which causes noise and vibration.




The present invention relates to a variable displacement compressor having a thrust bearing that can directly receive the force applied to a drive plate from pistons.




To achieve the above objective, the present invention provides a variable displacement compressor having the following structure. A housing defines a crank chamber, a suction chamber and a discharge chamber. A drive shaft is rotatably supported in the housing. A plurality of cylinder bores are formed in the housing. Each cylinder bore is arranged on a circle which center is the axis of the drive shaft. A plurality of pistons are accommodated in the cylinder bores. A drive plate is coupled to the piston for converting rotation of the drive shaft to reciprocation of the piston. The drive plate inclines and slides axially along the drive shaft, which varies the piston stroke to change the displacement of the compressor. A control valve controls pressure in the crank chamber to change the inclination of the drive plate. The control valve includes a valve body, an electric drive means for applying force to the valve body corresponding to the value of the current fed to the electric drive means. A rotor is mounted on the drive shaft to rotate integrally with the drive shaft. A hinge mechanism is located between the rotor and the drive plate. The hinge mechanism rotates the drive plate integrally with the rotor and for guiding the motion of the drive plate. A thrust bearing is located between the rotor and the housing. The thrust bearing receives a resultant force of the pistons through the rotor and the hinge mechanism. An effective reception radius, which is defined by an outermost load-bearing point of the thrust bearing, is greater than the distance from the axis of the drive shaft to the axis of any one of the pistons.




Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS




The features of the present invention that are believed to be novel are set forth with particularity in the appended claims. The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:





FIG. 1

is a cross sectional view of a variable displacement compressor according to one embodiment of the present invention;





FIG. 2

is a cross sectional view of the compressor of

FIG. 1

when the inclination angle of the swash plate is minimized;





FIG. 3

is a cross sectional view showing the control valve of the compressor of

FIG. 1

; and





FIG. 4

is a partial perspective view showing the hinge mechanism of the compressor of FIG.


1


.





FIG. 5

is a diagrammatic front view illustrating an effective reception radius of the thrust bearing of the compressor of

FIG. 1

;





FIG. 6

is a cross sectional view of a prior art variable displacement compressor; and





FIG. 7

is a diagrammatic front view illustrating an effective reception radius of the thrust bearing of the compressor of FIG.


6


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A variable displacement compressor for vehicle air-conditioning systems according to one embodiment of the present invention will now be described.




As shown in

FIG. 1

, a front housing member


11


and a rear housing member


13


are fixed to a cylinder block


12


. A valve plate


14


is located between the cylinder block


12


and the rear housing member


13


. The front housing member


11


, the cylinder block


12


, and the rear housing


13


form a housing of the compressor. A crank chamber


15


is defined between the front housing member


11


and the cylinder block


12


. A drive shaft


16


is rotatably supported in the front housing member


11


and the cylinder block


12


.




In the crank chamber


15


, a rotor


17


is fixed to the drive shaft


16


. A swash plate


18


, which is a drive plate, is supported by the drive shaft


16


in the crank chamber


15


to slide axially and to incline. The swash plate


18


is coupled to the rotor


17


through a hinge mechanism


19


. The drive shaft


16


passes through a through hole


18




a


formed in the center of the swash plate


18


.




The hinge mechanism


19


includes a pair of guide pins


20


formed on the front surface of the swash plate


18


. As shown in

FIGS. 1 and 4

, a spherical portion


20




a


is formed at the distal end of each guide pin


20


. A pair of support arms


21


are formed on the rear surface of the rotor


17


. A guide hole


21




a


is formed at the distal end of each support arm


21


. The spherical portion


20




a


of each guide pin


20


is received in the guide hole


21




a


of the corresponding support arm


21


.




The hinge mechanism


19


permits the swash plate


18


to slide axially and to incline with respect to the drive shaft


16


. The hinge mechanism


19


integrally rotates the swash plate


18


with the drive shaft


16


. As shown in

FIG. 2

, when the swash plate


18


slides toward the cylinder block


12


, the inclination angle of the swash plate


18


decreases. As shown in

FIG. 1

, when the swash plate


18


slides toward the rotor


17


, the inclination angle of the swash plate


18


increases.




As shown in

FIG. 5

, a plurality of cylinder bores


12




a


(six in this embodiment) are formed in the cylinder block


12


. The cylinder bores


12




a


are equally spaced about the axis L of the drive shaft


16


. A single-head piston


22


having a front portion


22




a


and a rear portion


22




b


is accommodated in each cylinder bore


12




a


. Each piston


22


is coupled to the swash plate


18


through a pair of shoes


23


. The rotation of the swash plate


18


is converted into reciprocation of each piston


22


in the corresponding cylinder bore


12




a.






As shown in

FIG. 1

, the swash plate


18


includes a point D


1


corresponding to the top dead center of each piston


22


and a point D


2


corresponding to the bottom dead center of each piston


22


. In

FIG. 1

, the upper piston


22


is positioned at the top dead center by the part of the swash plate


18


that corresponds to point D


1


, and the lower piston


22


is positioned at the bottom dead center by the part of the swash plate


18


that corresponds to point D


2


.




A suction chamber


24


and a discharge chamber


25


are respectively defined in the rear housing member


13


. A valve plate


14


is sandwiched between the cylinder block


12


and the rear housing


13


. The valve plate


14


includes a suction port


26


, a suction valve


27


, a discharge port


28


, and a discharge valve


29


for each cylinder bore


12




a


. When each piston


22


moves from the top dead center to the bottom dead center, refrigerant gas in the suction chamber


24


flows to the corresponding cylinder bore


12




a


from the corresponding suction port


26


through the corresponding suction valve


27


. When each piston moves from the bottom dead center to the top dead center, refrigerant gas in the cylinder bore


12




a


is compressed to reach a predetermined pressure and is discharged to the discharge chamber


25


from the corresponding discharge port


28


through the corresponding discharge valve


29


.




A bleed passage


30


is formed in the cylinder block


12


and the valve plate


14


to connect the crank chamber


15


to the suction chamber


24


. A pressurizing passage


31


is formed in the cylinder block


12


, the rear housing member


13


and the valve plate


14


to connect the discharge chamber


25


to the crank chamber


15


. A displacement control valve


32


is located in the pressurizing passage


31


. An admission passage


33


is formed between the suction chamber


24


and the control valve


32


.




As shown in

FIG. 3

, the control valve


32


includes a valve housing


50


and a solenoid


49


, which are joined to one another. A valve chamber


34


is defined between the valve housing


50


and the solenoid


49


, and a valve body


35


is accommodated in the valve chamber


34


. A valve hole


36


faces the valve body


35


in the valve chamber


34


. The valve chamber


34


and the valve hole


36


form part of the pressurizing passage


31


. An opener spring


37


is provided between the inner surface of the valve chamber


34


and the valve body


35


and urges the valve body


35


to open the valve hole


36


.




A pressure sensitive chamber


38


is formed in the upper portion of the valve housing


50


. The pressure sensitive chamber


38


is connected to the suction chamber


24


through the admission passage


33


. A bellows


39


is accommodated in the pressure sensitive chamber


38


. A spring


40


is arranged in the bellows


39


. The spring


40


determines the initial length of the bellows


39


. The bellows


39


operates the valve body


35


through a pressure sensitive rod


41


. A pressure sensitive chamber


38


, the bellows


39


, and the pressure sensitive rod


41


form a pressure sensitive mechanism.




A plunger chamber


42


is defined in the solenoid


49


, and a fixed iron core


43


is fitted in the upper opening of the plunger chamber


42


. A movable iron core


44


is also accommodated in the plunger chamber


42


. A follower spring


45


is arranged in the plunger chamber


42


to urge the movable core


44


toward the fixed core


43


.




A solenoid rod


46


is integrally formed at the lower end of the valve body


35


. The distal end of the solenoid


46


is pressed against the movable core


44


by the opener spring


37


and the follower spring


45


. In other words, the valve body


35


moves integrally with the movable core


44


through the solenoid rod


46


.




A cylindrical coil


47


is arranged around the fixed core


43


and the movable core


44


.




As shown in

FIG. 1

, the suction chamber


24


is connected to the discharge chamber


25


through an external refrigerant circuit


51


. The external refrigerant circuit


51


includes a condenser


52


, an expansion valve


53


and an evaporator


54


. The refrigerant circuit


51


and the variable displacement compressor form a cooling circuit. A temperature sensor


55


, which is located in the vicinity of the evaporator


54


, detects the temperature of the evaporator


54


, and the detected information is sent to a computer


58


. A temperature adjuster


56


and a compartment temperature sensor


57


are connected to the computer


58


. The temperature adjuster


56


adjusts the temperature in the vehicle passenger compartment.




The computer


58


instructs a drive circuit


59


to supply a certain value of electric current based on external signals, such as a target temperature set by the temperature adjuster


56


, a temperature detected by the temperature sensor


55


, and a temperature detected by the compartment temperature sensor


57


. The drive circuit


59


outputs the resulting current to the coil


47


.




Operation of a variable displacement compressor will now be described.




When the temperature detected by the passenger compartment temperature sensor


57


is higher than a value set by the temperature adjuster


56


, the computer


58


instructs the drive circuit


59


to excite the solenoid


49


. A predetermined level of electric current is supplied to the coil


47


through the drive circuit


59


. This generates an electromagnetic attraction force between the cores


43


and


44


in accordance with the supplied electric current. The attraction is transmitted to the valve body


35


through the solenoid rod


46


. Accordingly, the valve body


35


is urged to close the valve hole


36


against the force of the opener spring


37


.




On the other hand, the bellows


39


is displaced in accordance with the fluctuation of the suction pressure, which is applied to the pressure sensitive chamber


38


through the admission passage


33


. The displacement of the bellows


39


is transmitted to the valve body


35


through the pressure sensitive rod


41


. Accordingly, the opening size of the valve hole


36


is determined by the valve body


35


based on the equilibrium of the attraction force between the cores


43


,


44


and the force of the bellows


39


.




When the opening size of the valve hole


36


is reduced by the valve body


35


, the supply of refrigerant gas to the crank chamber


15


from the discharge chamber


25


through the pressurizing passage


31


is reduced. In the meanwhile, refrigerant gas in the crank chamber


15


flows to the suction chamber


25


through the bleed passage


30


. Therefore, the pressure in the crank chamber


15


falls. Accordingly, the difference of the pressure in the crank chamber


15


and the pressure in the cylinder bores


12




a


is reduced, which increases the inclination angle of the swash plate


18


and the displacement of the compressor (See FIG.


1


).




When the opening size of the valve hole


36


is increased, the supply of refrigerant gas from the discharge chamber


25


to the crank chamber


15


increases, which increases the pressure in the crank chamber


15


. This increases the difference between the pressure in the crank chamber


15


and the pressure in the cylinder bores


12




a


, which reduces the inclination of the swash plate


18


and the displacement of the compressor (See FIG.


2


).




When the cooling load is great, the difference between the temperature detected by the temperature sensor


57


and the temperature set by the temperature adjuster


56


is great. The greater the temperature difference is, the greater electric current the computer


58


instructs the drive circuit


59


to supply to the coil


47


of the control valve


32


. This increases attraction force between the fixed core


43


and the movable core


44


and more strongly urges the valve body


35


to close the valve hole


36


. Therefore, the bellows


39


operates the valve body


35


to target a lower suction pressure. In other words, as the supply of electric current increases, the control valve operates in a manner to maintain a lower suction pressure (target value).




When the cooling load is small, the difference between the temperature detected by the sensor


57


and the temperature set by the temperature adjuster


56


is small. The smaller the temperature difference is, the smaller the electric current the computer


58


instructs the drive circuit


59


to supply to the coil


47


. This reduces the attraction force between the fixed core


43


and the movable core


44


and reduces the force that urges the valve body


35


to close the valve hole


36


. Therefore, the bellows


39


operates the valve body


35


to raise the target suction pressure. In other words, as the supply of electric current decreases, the control valve


32


operates in a manner to maintain a higher pressure (a target value in the suction chamber


24


).




As described, the control valve


32


changes the target value of the suction pressure in accordance with the value of the electric current supplied to the coil


47


. The compressor controls the inclination angle of the swash plate


18


so that the suction pressure is maintained at the target value, which adjusts the displacement.




As shown in

FIG. 1

, a thrust bearing


61


is located between the front surface of the rotor


17


and the inner surface


11




a


of the front housing member


11


. The thrust bearing


61


, which is annular, is arranged about the axis L of the drive shaft


16


. The thrust bearing


61


receives a compression load applied to the rotor


17


from the pistons


22


through the hinge mechanism


19


.




The thrust bearing


61


includes an annular moving race


62


, an annular fixed race


63


, and a plurality (two shown in

FIG. 1

) of rollers


64


arranged between the races


62


,


63


. The moving race


62


is fixed to the rotor


17


, and the fixed race


63


is fixed to the inner surface


11




a


of the front housing member


11


. The axes of the rollers coincide with radial lines about the axis L. Each roller


64


rolls between the races


62


,


63


and orbits about the axis L with relative rotation between the races


62


,


63


as the rotor


17


rotates.




As shown in

FIGS. 1 and 5

, the effective reception radius r


1


of the thrust bearing


61


is greater than the piston axis radius r


2


, which extends from the axis L of the drive shaft


16


to the axis S of each piston


22


. Within the effective reception radius r


1


, the resultant force F from the rotor


17


is directly received by the bearing


61


. The radius r


1


is defined by the outermost contact points between the rollers


64


and the races


62


,


63


. The effective reception radius r


1


is smaller than an outer bore radius r


3


, which is the radius of a hypothetical circle about the axis L that touches the radially outermost extremity of each cylinder bore


12




a.






The illustrated embodiment has the following advantages.




As described with reference to

FIG. 7

, when the compression ratio is small, the location of the resultant force F applied to the swash plate from the pistons is spaced from the axis L of the drive shaft


16


by the piston axis radius r


2


. However, in the illustrated embodiment, the effective reception radius r


1


of the thrust bearing


61


is greater than the piston axis radius r


2


. Therefore, the location of the resultant force F is within the effective reception radius r


1


when the compression ratio is small. Therefore, the resultant force F is directly received by the thrust bearing


61


through the rotor


17


. This prevents the inclination of the rotor


17


and noise and vibration that accompany chattering of the rotor


17


.




In a compressor according to the illustrated embodiment, the volume of each cylinder bore


12




a


when the corresponding piston


22


is at the top dead center, that is, a dead volume, is substantially null. When the dead volume is greater due to measurement error in the parts, the compression ratio becomes lower. In this case, the position of the resultant force F is farther from the axis L of the drive shaft


16


than the piston axis radius r


2


. However, in the illustrated embodiment, the effective reception radius r


1


of the thrust bearing


61


is greater than the piston axis radius r


2


. In other words, the effective reception radius r


1


is between the piston axis radius r


2


and the outer bore radius r


3


. The force from the rotor


17


is directly received by the thrust bearing


61


regardless of measurement errors.




Regardless of the operating condition of the compressor, the radial location of the resultant force F applied to the swash plate from the pistons does not exceed the outer bore radius r


3


. Accordingly, the size of the compressor is not unnecessarily increased, and the resultant force F applied to the swash plate


18


from the pistons


22


is received within the effective reception radius r


1


.




The thrust bearing


61


is a roller bearing including the rollers


64


. Accordingly, compared to a plain bearing without the rollers


64


, the thrust bearing


61


provides smoother rotation of the rotor


17


and is more durable.




The present invention is not limited to the illustrated embodiment and can further be varied as follows.




Instead of the control valve


32


having the valve body


35


operated by the pressure sensitive mechanism


14


and the solenoid


49


, a control valve having the valve body


35


operated by the solenoid


49


alone may be used. If the valve body


35


of the control valve


32


is operated by the pressure sensitive mechanism alone, the compression ratio cannot be varied since the relation between the suction pressure and the discharge pressure is fixed.




At least one of the races


62


,


63


may be omitted. The rollers


64


may be located between one of the races


62


,


63


and one of the front surface of the rotor


17


and the inner surface


11




a


of the front housing member


11


.




The rollers


64


of the thrust bearing


61


may be balls. Also, the thrust bearing


61


is not limited to a roller bearing but may be a plain bearing.




The control valve


32


may be located in the bleed passage


30


, and the displacement of the compressor may be adjusted by adjusting the opening size of the bleed passage


30


.




A control valve


32


may be located in each of the bleed passage


30


and the pressurizing passage


31


, and the displacement of the compressor may be adjusted by adjusting the opening size of both the bleed passage


30


and the pressurizing passage


31


.




The present invention may be embodied in a wobble-type variable displacement compressor.




It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.



Claims
  • 1. A variable displacement compressor comprising:a housing, which defines a crank chamber, a suction chamber and a discharge chamber; a drive shaft rotatably supported in the housing; a plurality of cylinder bores formed in the housing, wherein each cylinder bore is arranged on a circle, the center of which is the axis of the drive shaft; a plurality of pistons, each piston being accommodated in one of cylinder bores; a drive plate coupled to the pistons for converting rotation of the drive shaft to reciprocation of the pistons, wherein the drive plate inclines and slides axially along the drive shaft, which varies the piston stroke to change the displacement of the compressor; a control valve for controlling the pressure in the crank chamber to change the inclination of the drive plate, wherein the control valve includes a valve body and an electric drive means for applying force to the valve body corresponding to the value of an electric current fed to the electric drive means; a rotor mounted on the drive shaft to rotate integrally with the drive shaft, wherein the rotor includes a receiving portion, which is a peripheral portion of the rotor; a hinge mechanism located between the rotor and the drive plate for rotating the drive plate integrally with the rotor and for guiding the motion of the drive plate, wherein the hinge mechanism has a guide pin and a support arm, the guide pin extends from the drive plate, the support arm has a guide hole for receiving a distal end portion of the guide pin, and the distal end portion of the guide pin is radially inward of the receiving portion, and wherein the support arm joins the rotor at a location radially inward of the receiving portion; and a thrust bearing located between the receiving portion of the rotor and the housing, the thrust bearing receiving a resultant force from the pistons through the drive plate and the hinge mechanism, wherein an effective reception radius, which is defined by an outermost load-bearing point of the thrust bearing, is greater than the distance from the axis of the drive shaft to the axis of any one of the pistons, the outermost load-bearing point being located radially outward of the distal end portion of the guide pin, and wherein the distance from the axis of the drive shaft to an innermost load-bearing point of the thrust bearing is smaller than the distance from the axis of the drive shaft to the axis of any one of the pistons.
  • 2. The compressor according to claim 1, wherein the effective reception radius is smaller than the radius of a hypothetical circle that is centered on the axis of the drive shaft and that surrounds and touches the cylinder bores.
  • 3. The compressor according to claim 1, wherein the thrust bearing is a roller bearing annularly arranged about the axis of the drive shaft, wherein the roller bearing has a race that holds rollers.
  • 4. The compressor according to claim 1, wherein the control valve has a sensing mechanism, which operates the valve body in accordance with the pressure in the suction chamber.
  • 5. The compressor according to claim 1, wherein the electric drive means is a solenoid.
  • 6. A variable displacement compressor comprising:a housing, which defines a crank chamber, a suction chamber and a discharge chamber; a drive shaft rotatably supported in the housing; a plurality of cylinder bores formed in the housing, wherein each cylinder bore is arranged on a circle, the center of which is the axis of the drive shaft; a plurality of pistons, each piston being accommodated in one of the cylinder bores; a swash plate coupled to the pistons for converting rotation of the drive shaft to reciprocation of the pistons, wherein the swash plate inclines and slides axially along the drive shaft, which varies the piston stroke to change the displacement of the compressor; a control valve for controlling the pressure in the crank chamber to change the inclination of the swash plate, wherein the control valve includes a valve body and a solenoid for applying force to the valve body corresponding to the value of an electric current fed to the solenoid; a rotor mounted on the drive shaft to rotate integrally with the drive shaft, wherein the rotor includes a receiving portion, which is peripheral portion of the rotor, a hinge mechanism located between the rotor and the swash plate for rotating the swash plate integrally with the rotor and for guiding the motion of the swash plate, wherein the hinge mechanism has a guide pin and a support arm, the guide pin extends from the drive plate, the support arm has a guide hole for receiving a distal end portion of the guide pin, and the distal end portion of the guide pin is radially inward of the receiving portion, and wherein the support arm joins the rotor at a location radially inward of the receiving portion; and a thrust bearing located between the receiving portion of the rotor and the housing, wherein the thrust bearing is a roller bearing annularly arranged about the axis of the drive shaft, wherein the roller bearing has a race that holds rollers, the thrust bearing receiving a resultant force from the pistons through the swash plate and the hinge mechanism, wherein an effective reception radius, which is defined by an outermost load-bearing point of the thrust bearing, is greater than the distance from the axis of the drive shaft to the axis of any one of the pistons, and is smaller than the radius of a hypothetical circle that is centered on the axis of the drive shaft and that surrounds and touches the cylinder bores, the outermost load-bearing point being located a radially outward of the distal end portion of the guide pin, and wherein the distance from the axis of the drive shaft to an innermost load-bearing point of the thrust bearing is smaller than the distance from the axis of the drive shaft to the axis of any one of the pistons.
  • 7. The compressor according to claim 6, wherein the control valve has a sensing mechanism, which operates the valve body in accordance with the pressure in the suction chamber.
  • 8. A variable displacement compressor comprising:a housing, which defines a crank chamber, a suction chamber and a discharge chamber; a drive shaft rotatably supported in the housing; a plurality of cylinder bores formed in the housing, wherein each cylinder bore is arranged on a circle, the center of which is the axis of the drive shaft; a plurality of pistons, each piston being accommodated in one of the cylinder bores; a swash plate coupled to the pistons for converting rotation of the drive shaft to reciprocation of the pistons, wherein the swash plate inclines and slides axially along the drive shaft, which varies the piston stroke to change the displacement of the compressor; a control valve for controlling the pressure in the crank chamber to change the inclination of the swash plate, wherein the control valve includes a valve body and a solenoid for applying force to the valve body corresponding to the value of an electric current fed to the solenoid; a rotor mounted on the drive shaft to rotate integrally with the drive shaft, wherein the rotor includes a receiving portion, which is a peripheral portion of the rotor; a hinge mechanism located between the rotor and the swash plate for rotating the swash plate integrally with the rotor and for guiding the motion of the swash plate, wherein the hinge mechanism has a guide pin and a support arm, the guide pin extends from the drive plate, the support arm has a guide hole for receiving a distal end portion of the guide pin and the distal end portion of the guide pin is radially inward of the receiving portion, and wherein the support arm joins the rotor at a location radially inward of the receiving portion; and an annular thrust bearing that is coaxial to the drive shaft and is located between the receiving portion of the rotor and the housing, wherein outermost load-bearing points of the thrust bearing are radially farther from the axis of the drive shaft than the axes of the pistons and are located a radially outward of the distal end portion of the guide pin, and wherein the distance from the axis of the drive shaft to an innermost load bearing point of the thrust bearing is smaller than the distance from the axis of the drive shaft to the axis of any one of the pistons.
Priority Claims (1)
Number Date Country Kind
10-254066 Sep 1998 JP
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Number Name Date Kind
3789740 Boyer Feb 1974 A
3939717 Teisen Feb 1976 A
4586874 Hiraga et al. May 1986 A
5293810 Kimura et al. Mar 1994 A
5380166 Terauchi Jan 1995 A
5387091 Kawaguchi et al. Feb 1995 A
5433137 Ikeda et al. Jul 1995 A
5540559 Kimura et al. Jul 1996 A
5884497 Kishita et al. Mar 1999 A
5921756 Matsuda et al. Jul 1999 A
Foreign Referenced Citations (2)
Number Date Country
06-299958 Oct 1994 JP
08-338364 Dec 1996 JP