Information
-
Patent Grant
-
6368069
-
Patent Number
6,368,069
-
Date Filed
Thursday, September 2, 199925 years ago
-
Date Issued
Tuesday, April 9, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 417 2222
- 417 269
- 062 193
- 092 71
- 091 486
- 074 60
-
International Classifications
-
Abstract
Pistons are accommodated in each cylinder bores of a variable displacement compressor. A swash plate is coupled to the piston for converting rotation of the drive shaft to reciprocation of the pistons. A thrust bearing located between a rotor and a housing of the compressor. The outermost load-bearing points of the thrust bearing are radially farther from the axis of the drive shaft than the axes of the pistons. This permits the thrust bearing to directly receive a reaction forces from the pistons through the rotor without applying a moment to the bearing.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a variable displacement compressor for vehicle air-conditioning systems.
In a prior art compressor shown in
FIGS. 6 and 7
, a housing
102
includes a crank chamber
101
, and a drive shaft
103
is rotatably supported by the housing
102
. A rotor
104
is secured to the drive shaft
103
in the crank chamber
101
. A drive plate, or a swash plate
105
, is supported by the drive shaft
103
to slide axially and to incline with respect to the axis L. A hinge mechanism
106
couples the rotor
104
to the swash plate
105
. The swash plate
105
integrally rotates with the drive shaft
103
through the hinge mechanism
106
.
A cylinder block
108
constitutes part of the housing
102
. A plurality of cylinder bores
108
a
(six in the compressor of
FIG. 7
) are formed in the cylinder block
108
. The cylinder bores
108
a
are arranged on a circle about the axis L of the drive shaft
103
at equal intervals. A piston
107
is accommodated in each cylinder bore
108
a
. Each piston is coupled to the swash plate
105
through a pair of shoes
115
. When the drive shaft
103
is rotated, the swash plate
105
is rotated through the rotor
104
and the hinge mechanism
106
. The rotation of the swash plate
105
is converted into reciprocation of each piston
107
in the corresponding cylinder bore
108
a
through the shoes
115
.
A thrust bearing
109
is located between the rotor
104
and an inner wall
102
a
of the housing
102
. The thrust bearing
109
includes rollers
109
a
and a pair of ring-shaped races
109
b
. The rollers
109
a
are arranged about the axis L of the drive shaft
103
and are held between the pair of races
109
b
. Each roller extends radially. The thrust bearing
109
receives a compression force applied to the rotor
104
from the pistons
107
through the swash plate
105
and the hinge mechanism
106
.
A discharge chamber
120
is connected to the crank chamber
101
through a pressurizing passage
110
. A displacement control valve
111
is provided in the pressurizing passage
110
. The control valve
111
adjusts the opening size of the pressurizing passage
110
and controls the flow rate of refrigerant gas fed to the crank chamber
101
from the discharge chamber
120
. This varies the difference between the pressure in the crank chamber
101
and the pressure in the cylinder bores
108
a
. The inclination angle of the swash plate
105
is varied in accordance with the pressure difference through the hinge mechanism
106
, which controls the displacement of the compressor.
The control valve
111
includes a valve body
112
, a solenoid
113
, and a pressure sensitive mechanism
114
. The valve body
112
opens and closes the pressurizing passage
110
. The solenoid
113
urges the valve body
112
toward its closed position. The pressure sensitive mechanism
114
operates the valve body
112
in accordance with the pressure (suction pressure) in a suction chamber
121
. The valve body
112
is operated by the pressure sensitive mechanism
114
and the solenoid
113
to vary the opening size of the pressurizing passage
110
.
When the cooling load is great, the electric current supplied to the solenoid
113
is increased, which increases a force urging the valve body
112
to reduce the opening size of the pressurizing passage
110
. In this case, the pressure sensitive mechanism
114
operates the valve body
112
to lower a target value of the suction pressure. In other words, the control valve
111
adjusts the displacement of the compressor so that a lower suction pressure is maintained by increasing the current supply to the solenoid
113
.
When the cooling load is small, the supply of electric current to the solenoid
113
is decreased, which decreases the force urging the valve body toward its closed position. In this case, the pressure sensitive mechanism
114
operates the valve body
112
to raise the target value of the suction pressure. In other words, the control valve
111
adjusts the displacement of the compressor so that a higher suction pressure is maintained decreasing the electric current supplied to the solenoid
113
.
As shown in
FIG. 6
, the swash plate
105
includes a point D
1
corresponding to the top dead center position of each piston
107
and a point D
2
corresponding to the bottom dead center position of each piston
107
. In
FIG. 6
, the upper piston
107
is positioned at the top dead center by the swash plate
105
corresponding to point D
1
, and the lower piston
107
is positioned at the bottom dead center by the part of the swash plate
105
corresponding to point D
2
. The hinge mechanism
106
is axially aligned with point D
1
.
As shown in
FIG. 7
, each piston
107
located on the part of the swash plate
105
ranging from point D
1
to point D
2
in the rotational direction (clockwise) of the swash plate
105
is performing a compression stroke, in which the piston moves from the bottom dead center to the top dead center. In the compression stroke, a compression reaction force applied to each piston
107
pushes the swash plate
105
toward the rotor
104
. On the other hand, each piston located on the part of the swash plate
105
ranging clockwise from point D
2
to point D
1
in
FIG. 7
is performing a suction stroke, in which the piston
107
moves from the top dead center to the bottom dead center. During the suction stroke, the negative pressure in the cylinder bore
108
a
causes the piston to pull the swash plate
105
.
Thus, the direction of the forces applied to the part of the swash plate
105
corresponding to the pistons
107
performing compression strokes is opposite to that of the forces applied to the part of the swash plate
105
corresponding to the pistons
107
performing suction strokes. Therefore, as shown in
FIG. 7
, a resultant force F of the forces applied to the swash plate
105
from the pistons
107
is offset from the axis L of the drive shaft
103
. Accordingly, a moment based on the resultant force F is applied to the rotor
104
, and the moment inclines the rotor
104
with respect to a plane perpendicular to the axis L of the drive shaft
103
.
The control valve
111
operates the valve body
112
using the pressure sensitive mechanism
114
and the solenoid
113
to adjust the displacement of the compressor. The compressor shown in
FIG. 6
can vary the compression ratio, which is the ratio of the discharge pressure to the suction pressure. For example, when the supply of electric current to the solenoid
113
is increased, which lowers the target suction pressure, the displacement is maximized by the pressure sensitive mechanism
114
, and this increases the compression ratio. In contrast, when the supply of the electric current to the solenoid
113
is decreased, which raises the target suction pressure, an intermediate displacement is set by the pressure sensitive mechanism
114
, and this decreases the compression ratio.
The location of the resultant force F applied to the swash plate
105
from the pistons
107
varies radially. As shown in
FIG. 7
, the resultant force F can be located further from the axis L than an effective reception radius r
1
. The effective reception radius r
1
is the radius of a circle defined by the outer-most points of contact between the rollers
109
a
and the races
109
b
. A force applied at a location within the effective reception radius r
1
is directly transferred to the housing by the thrust bearing
109
.
The phenomenon that the position of the resultant force F varies radially from the effective reception radius r
1
was discovered through an experiment performed by the present inventors. In the experiment, when the compression ratio was lowest, the location of the force F extended to a radius r
2
, which is the radius of the axis S of the pistons
107
. Accordingly, the resultant force F applied to the swash plate
105
is not directly received by the thrust bearing
109
through the rotor
104
. Therefore, an inclination moment based on the resultant force F inclines the rotor
104
, which increases the clearance between the housing
102
and one side of the bearing. As a result, the thrust bearing
109
is subject to chattering, which causes noise and vibration.
The present invention relates to a variable displacement compressor having a thrust bearing that can directly receive the force applied to a drive plate from pistons.
To achieve the above objective, the present invention provides a variable displacement compressor having the following structure. A housing defines a crank chamber, a suction chamber and a discharge chamber. A drive shaft is rotatably supported in the housing. A plurality of cylinder bores are formed in the housing. Each cylinder bore is arranged on a circle which center is the axis of the drive shaft. A plurality of pistons are accommodated in the cylinder bores. A drive plate is coupled to the piston for converting rotation of the drive shaft to reciprocation of the piston. The drive plate inclines and slides axially along the drive shaft, which varies the piston stroke to change the displacement of the compressor. A control valve controls pressure in the crank chamber to change the inclination of the drive plate. The control valve includes a valve body, an electric drive means for applying force to the valve body corresponding to the value of the current fed to the electric drive means. A rotor is mounted on the drive shaft to rotate integrally with the drive shaft. A hinge mechanism is located between the rotor and the drive plate. The hinge mechanism rotates the drive plate integrally with the rotor and for guiding the motion of the drive plate. A thrust bearing is located between the rotor and the housing. The thrust bearing receives a resultant force of the pistons through the rotor and the hinge mechanism. An effective reception radius, which is defined by an outermost load-bearing point of the thrust bearing, is greater than the distance from the axis of the drive shaft to the axis of any one of the pistons.
Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The features of the present invention that are believed to be novel are set forth with particularity in the appended claims. The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
FIG. 1
is a cross sectional view of a variable displacement compressor according to one embodiment of the present invention;
FIG. 2
is a cross sectional view of the compressor of
FIG. 1
when the inclination angle of the swash plate is minimized;
FIG. 3
is a cross sectional view showing the control valve of the compressor of
FIG. 1
; and
FIG. 4
is a partial perspective view showing the hinge mechanism of the compressor of FIG.
1
.
FIG. 5
is a diagrammatic front view illustrating an effective reception radius of the thrust bearing of the compressor of
FIG. 1
;
FIG. 6
is a cross sectional view of a prior art variable displacement compressor; and
FIG. 7
is a diagrammatic front view illustrating an effective reception radius of the thrust bearing of the compressor of FIG.
6
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A variable displacement compressor for vehicle air-conditioning systems according to one embodiment of the present invention will now be described.
As shown in
FIG. 1
, a front housing member
11
and a rear housing member
13
are fixed to a cylinder block
12
. A valve plate
14
is located between the cylinder block
12
and the rear housing member
13
. The front housing member
11
, the cylinder block
12
, and the rear housing
13
form a housing of the compressor. A crank chamber
15
is defined between the front housing member
11
and the cylinder block
12
. A drive shaft
16
is rotatably supported in the front housing member
11
and the cylinder block
12
.
In the crank chamber
15
, a rotor
17
is fixed to the drive shaft
16
. A swash plate
18
, which is a drive plate, is supported by the drive shaft
16
in the crank chamber
15
to slide axially and to incline. The swash plate
18
is coupled to the rotor
17
through a hinge mechanism
19
. The drive shaft
16
passes through a through hole
18
a
formed in the center of the swash plate
18
.
The hinge mechanism
19
includes a pair of guide pins
20
formed on the front surface of the swash plate
18
. As shown in
FIGS. 1 and 4
, a spherical portion
20
a
is formed at the distal end of each guide pin
20
. A pair of support arms
21
are formed on the rear surface of the rotor
17
. A guide hole
21
a
is formed at the distal end of each support arm
21
. The spherical portion
20
a
of each guide pin
20
is received in the guide hole
21
a
of the corresponding support arm
21
.
The hinge mechanism
19
permits the swash plate
18
to slide axially and to incline with respect to the drive shaft
16
. The hinge mechanism
19
integrally rotates the swash plate
18
with the drive shaft
16
. As shown in
FIG. 2
, when the swash plate
18
slides toward the cylinder block
12
, the inclination angle of the swash plate
18
decreases. As shown in
FIG. 1
, when the swash plate
18
slides toward the rotor
17
, the inclination angle of the swash plate
18
increases.
As shown in
FIG. 5
, a plurality of cylinder bores
12
a
(six in this embodiment) are formed in the cylinder block
12
. The cylinder bores
12
a
are equally spaced about the axis L of the drive shaft
16
. A single-head piston
22
having a front portion
22
a
and a rear portion
22
b
is accommodated in each cylinder bore
12
a
. Each piston
22
is coupled to the swash plate
18
through a pair of shoes
23
. The rotation of the swash plate
18
is converted into reciprocation of each piston
22
in the corresponding cylinder bore
12
a.
As shown in
FIG. 1
, the swash plate
18
includes a point D
1
corresponding to the top dead center of each piston
22
and a point D
2
corresponding to the bottom dead center of each piston
22
. In
FIG. 1
, the upper piston
22
is positioned at the top dead center by the part of the swash plate
18
that corresponds to point D
1
, and the lower piston
22
is positioned at the bottom dead center by the part of the swash plate
18
that corresponds to point D
2
.
A suction chamber
24
and a discharge chamber
25
are respectively defined in the rear housing member
13
. A valve plate
14
is sandwiched between the cylinder block
12
and the rear housing
13
. The valve plate
14
includes a suction port
26
, a suction valve
27
, a discharge port
28
, and a discharge valve
29
for each cylinder bore
12
a
. When each piston
22
moves from the top dead center to the bottom dead center, refrigerant gas in the suction chamber
24
flows to the corresponding cylinder bore
12
a
from the corresponding suction port
26
through the corresponding suction valve
27
. When each piston moves from the bottom dead center to the top dead center, refrigerant gas in the cylinder bore
12
a
is compressed to reach a predetermined pressure and is discharged to the discharge chamber
25
from the corresponding discharge port
28
through the corresponding discharge valve
29
.
A bleed passage
30
is formed in the cylinder block
12
and the valve plate
14
to connect the crank chamber
15
to the suction chamber
24
. A pressurizing passage
31
is formed in the cylinder block
12
, the rear housing member
13
and the valve plate
14
to connect the discharge chamber
25
to the crank chamber
15
. A displacement control valve
32
is located in the pressurizing passage
31
. An admission passage
33
is formed between the suction chamber
24
and the control valve
32
.
As shown in
FIG. 3
, the control valve
32
includes a valve housing
50
and a solenoid
49
, which are joined to one another. A valve chamber
34
is defined between the valve housing
50
and the solenoid
49
, and a valve body
35
is accommodated in the valve chamber
34
. A valve hole
36
faces the valve body
35
in the valve chamber
34
. The valve chamber
34
and the valve hole
36
form part of the pressurizing passage
31
. An opener spring
37
is provided between the inner surface of the valve chamber
34
and the valve body
35
and urges the valve body
35
to open the valve hole
36
.
A pressure sensitive chamber
38
is formed in the upper portion of the valve housing
50
. The pressure sensitive chamber
38
is connected to the suction chamber
24
through the admission passage
33
. A bellows
39
is accommodated in the pressure sensitive chamber
38
. A spring
40
is arranged in the bellows
39
. The spring
40
determines the initial length of the bellows
39
. The bellows
39
operates the valve body
35
through a pressure sensitive rod
41
. A pressure sensitive chamber
38
, the bellows
39
, and the pressure sensitive rod
41
form a pressure sensitive mechanism.
A plunger chamber
42
is defined in the solenoid
49
, and a fixed iron core
43
is fitted in the upper opening of the plunger chamber
42
. A movable iron core
44
is also accommodated in the plunger chamber
42
. A follower spring
45
is arranged in the plunger chamber
42
to urge the movable core
44
toward the fixed core
43
.
A solenoid rod
46
is integrally formed at the lower end of the valve body
35
. The distal end of the solenoid
46
is pressed against the movable core
44
by the opener spring
37
and the follower spring
45
. In other words, the valve body
35
moves integrally with the movable core
44
through the solenoid rod
46
.
A cylindrical coil
47
is arranged around the fixed core
43
and the movable core
44
.
As shown in
FIG. 1
, the suction chamber
24
is connected to the discharge chamber
25
through an external refrigerant circuit
51
. The external refrigerant circuit
51
includes a condenser
52
, an expansion valve
53
and an evaporator
54
. The refrigerant circuit
51
and the variable displacement compressor form a cooling circuit. A temperature sensor
55
, which is located in the vicinity of the evaporator
54
, detects the temperature of the evaporator
54
, and the detected information is sent to a computer
58
. A temperature adjuster
56
and a compartment temperature sensor
57
are connected to the computer
58
. The temperature adjuster
56
adjusts the temperature in the vehicle passenger compartment.
The computer
58
instructs a drive circuit
59
to supply a certain value of electric current based on external signals, such as a target temperature set by the temperature adjuster
56
, a temperature detected by the temperature sensor
55
, and a temperature detected by the compartment temperature sensor
57
. The drive circuit
59
outputs the resulting current to the coil
47
.
Operation of a variable displacement compressor will now be described.
When the temperature detected by the passenger compartment temperature sensor
57
is higher than a value set by the temperature adjuster
56
, the computer
58
instructs the drive circuit
59
to excite the solenoid
49
. A predetermined level of electric current is supplied to the coil
47
through the drive circuit
59
. This generates an electromagnetic attraction force between the cores
43
and
44
in accordance with the supplied electric current. The attraction is transmitted to the valve body
35
through the solenoid rod
46
. Accordingly, the valve body
35
is urged to close the valve hole
36
against the force of the opener spring
37
.
On the other hand, the bellows
39
is displaced in accordance with the fluctuation of the suction pressure, which is applied to the pressure sensitive chamber
38
through the admission passage
33
. The displacement of the bellows
39
is transmitted to the valve body
35
through the pressure sensitive rod
41
. Accordingly, the opening size of the valve hole
36
is determined by the valve body
35
based on the equilibrium of the attraction force between the cores
43
,
44
and the force of the bellows
39
.
When the opening size of the valve hole
36
is reduced by the valve body
35
, the supply of refrigerant gas to the crank chamber
15
from the discharge chamber
25
through the pressurizing passage
31
is reduced. In the meanwhile, refrigerant gas in the crank chamber
15
flows to the suction chamber
25
through the bleed passage
30
. Therefore, the pressure in the crank chamber
15
falls. Accordingly, the difference of the pressure in the crank chamber
15
and the pressure in the cylinder bores
12
a
is reduced, which increases the inclination angle of the swash plate
18
and the displacement of the compressor (See FIG.
1
).
When the opening size of the valve hole
36
is increased, the supply of refrigerant gas from the discharge chamber
25
to the crank chamber
15
increases, which increases the pressure in the crank chamber
15
. This increases the difference between the pressure in the crank chamber
15
and the pressure in the cylinder bores
12
a
, which reduces the inclination of the swash plate
18
and the displacement of the compressor (See FIG.
2
).
When the cooling load is great, the difference between the temperature detected by the temperature sensor
57
and the temperature set by the temperature adjuster
56
is great. The greater the temperature difference is, the greater electric current the computer
58
instructs the drive circuit
59
to supply to the coil
47
of the control valve
32
. This increases attraction force between the fixed core
43
and the movable core
44
and more strongly urges the valve body
35
to close the valve hole
36
. Therefore, the bellows
39
operates the valve body
35
to target a lower suction pressure. In other words, as the supply of electric current increases, the control valve operates in a manner to maintain a lower suction pressure (target value).
When the cooling load is small, the difference between the temperature detected by the sensor
57
and the temperature set by the temperature adjuster
56
is small. The smaller the temperature difference is, the smaller the electric current the computer
58
instructs the drive circuit
59
to supply to the coil
47
. This reduces the attraction force between the fixed core
43
and the movable core
44
and reduces the force that urges the valve body
35
to close the valve hole
36
. Therefore, the bellows
39
operates the valve body
35
to raise the target suction pressure. In other words, as the supply of electric current decreases, the control valve
32
operates in a manner to maintain a higher pressure (a target value in the suction chamber
24
).
As described, the control valve
32
changes the target value of the suction pressure in accordance with the value of the electric current supplied to the coil
47
. The compressor controls the inclination angle of the swash plate
18
so that the suction pressure is maintained at the target value, which adjusts the displacement.
As shown in
FIG. 1
, a thrust bearing
61
is located between the front surface of the rotor
17
and the inner surface
11
a
of the front housing member
11
. The thrust bearing
61
, which is annular, is arranged about the axis L of the drive shaft
16
. The thrust bearing
61
receives a compression load applied to the rotor
17
from the pistons
22
through the hinge mechanism
19
.
The thrust bearing
61
includes an annular moving race
62
, an annular fixed race
63
, and a plurality (two shown in
FIG. 1
) of rollers
64
arranged between the races
62
,
63
. The moving race
62
is fixed to the rotor
17
, and the fixed race
63
is fixed to the inner surface
11
a
of the front housing member
11
. The axes of the rollers coincide with radial lines about the axis L. Each roller
64
rolls between the races
62
,
63
and orbits about the axis L with relative rotation between the races
62
,
63
as the rotor
17
rotates.
As shown in
FIGS. 1 and 5
, the effective reception radius r
1
of the thrust bearing
61
is greater than the piston axis radius r
2
, which extends from the axis L of the drive shaft
16
to the axis S of each piston
22
. Within the effective reception radius r
1
, the resultant force F from the rotor
17
is directly received by the bearing
61
. The radius r
1
is defined by the outermost contact points between the rollers
64
and the races
62
,
63
. The effective reception radius r
1
is smaller than an outer bore radius r
3
, which is the radius of a hypothetical circle about the axis L that touches the radially outermost extremity of each cylinder bore
12
a.
The illustrated embodiment has the following advantages.
As described with reference to
FIG. 7
, when the compression ratio is small, the location of the resultant force F applied to the swash plate from the pistons is spaced from the axis L of the drive shaft
16
by the piston axis radius r
2
. However, in the illustrated embodiment, the effective reception radius r
1
of the thrust bearing
61
is greater than the piston axis radius r
2
. Therefore, the location of the resultant force F is within the effective reception radius r
1
when the compression ratio is small. Therefore, the resultant force F is directly received by the thrust bearing
61
through the rotor
17
. This prevents the inclination of the rotor
17
and noise and vibration that accompany chattering of the rotor
17
.
In a compressor according to the illustrated embodiment, the volume of each cylinder bore
12
a
when the corresponding piston
22
is at the top dead center, that is, a dead volume, is substantially null. When the dead volume is greater due to measurement error in the parts, the compression ratio becomes lower. In this case, the position of the resultant force F is farther from the axis L of the drive shaft
16
than the piston axis radius r
2
. However, in the illustrated embodiment, the effective reception radius r
1
of the thrust bearing
61
is greater than the piston axis radius r
2
. In other words, the effective reception radius r
1
is between the piston axis radius r
2
and the outer bore radius r
3
. The force from the rotor
17
is directly received by the thrust bearing
61
regardless of measurement errors.
Regardless of the operating condition of the compressor, the radial location of the resultant force F applied to the swash plate from the pistons does not exceed the outer bore radius r
3
. Accordingly, the size of the compressor is not unnecessarily increased, and the resultant force F applied to the swash plate
18
from the pistons
22
is received within the effective reception radius r
1
.
The thrust bearing
61
is a roller bearing including the rollers
64
. Accordingly, compared to a plain bearing without the rollers
64
, the thrust bearing
61
provides smoother rotation of the rotor
17
and is more durable.
The present invention is not limited to the illustrated embodiment and can further be varied as follows.
Instead of the control valve
32
having the valve body
35
operated by the pressure sensitive mechanism
14
and the solenoid
49
, a control valve having the valve body
35
operated by the solenoid
49
alone may be used. If the valve body
35
of the control valve
32
is operated by the pressure sensitive mechanism alone, the compression ratio cannot be varied since the relation between the suction pressure and the discharge pressure is fixed.
At least one of the races
62
,
63
may be omitted. The rollers
64
may be located between one of the races
62
,
63
and one of the front surface of the rotor
17
and the inner surface
11
a
of the front housing member
11
.
The rollers
64
of the thrust bearing
61
may be balls. Also, the thrust bearing
61
is not limited to a roller bearing but may be a plain bearing.
The control valve
32
may be located in the bleed passage
30
, and the displacement of the compressor may be adjusted by adjusting the opening size of the bleed passage
30
.
A control valve
32
may be located in each of the bleed passage
30
and the pressurizing passage
31
, and the displacement of the compressor may be adjusted by adjusting the opening size of both the bleed passage
30
and the pressurizing passage
31
.
The present invention may be embodied in a wobble-type variable displacement compressor.
It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Claims
- 1. A variable displacement compressor comprising:a housing, which defines a crank chamber, a suction chamber and a discharge chamber; a drive shaft rotatably supported in the housing; a plurality of cylinder bores formed in the housing, wherein each cylinder bore is arranged on a circle, the center of which is the axis of the drive shaft; a plurality of pistons, each piston being accommodated in one of cylinder bores; a drive plate coupled to the pistons for converting rotation of the drive shaft to reciprocation of the pistons, wherein the drive plate inclines and slides axially along the drive shaft, which varies the piston stroke to change the displacement of the compressor; a control valve for controlling the pressure in the crank chamber to change the inclination of the drive plate, wherein the control valve includes a valve body and an electric drive means for applying force to the valve body corresponding to the value of an electric current fed to the electric drive means; a rotor mounted on the drive shaft to rotate integrally with the drive shaft, wherein the rotor includes a receiving portion, which is a peripheral portion of the rotor; a hinge mechanism located between the rotor and the drive plate for rotating the drive plate integrally with the rotor and for guiding the motion of the drive plate, wherein the hinge mechanism has a guide pin and a support arm, the guide pin extends from the drive plate, the support arm has a guide hole for receiving a distal end portion of the guide pin, and the distal end portion of the guide pin is radially inward of the receiving portion, and wherein the support arm joins the rotor at a location radially inward of the receiving portion; and a thrust bearing located between the receiving portion of the rotor and the housing, the thrust bearing receiving a resultant force from the pistons through the drive plate and the hinge mechanism, wherein an effective reception radius, which is defined by an outermost load-bearing point of the thrust bearing, is greater than the distance from the axis of the drive shaft to the axis of any one of the pistons, the outermost load-bearing point being located radially outward of the distal end portion of the guide pin, and wherein the distance from the axis of the drive shaft to an innermost load-bearing point of the thrust bearing is smaller than the distance from the axis of the drive shaft to the axis of any one of the pistons.
- 2. The compressor according to claim 1, wherein the effective reception radius is smaller than the radius of a hypothetical circle that is centered on the axis of the drive shaft and that surrounds and touches the cylinder bores.
- 3. The compressor according to claim 1, wherein the thrust bearing is a roller bearing annularly arranged about the axis of the drive shaft, wherein the roller bearing has a race that holds rollers.
- 4. The compressor according to claim 1, wherein the control valve has a sensing mechanism, which operates the valve body in accordance with the pressure in the suction chamber.
- 5. The compressor according to claim 1, wherein the electric drive means is a solenoid.
- 6. A variable displacement compressor comprising:a housing, which defines a crank chamber, a suction chamber and a discharge chamber; a drive shaft rotatably supported in the housing; a plurality of cylinder bores formed in the housing, wherein each cylinder bore is arranged on a circle, the center of which is the axis of the drive shaft; a plurality of pistons, each piston being accommodated in one of the cylinder bores; a swash plate coupled to the pistons for converting rotation of the drive shaft to reciprocation of the pistons, wherein the swash plate inclines and slides axially along the drive shaft, which varies the piston stroke to change the displacement of the compressor; a control valve for controlling the pressure in the crank chamber to change the inclination of the swash plate, wherein the control valve includes a valve body and a solenoid for applying force to the valve body corresponding to the value of an electric current fed to the solenoid; a rotor mounted on the drive shaft to rotate integrally with the drive shaft, wherein the rotor includes a receiving portion, which is peripheral portion of the rotor, a hinge mechanism located between the rotor and the swash plate for rotating the swash plate integrally with the rotor and for guiding the motion of the swash plate, wherein the hinge mechanism has a guide pin and a support arm, the guide pin extends from the drive plate, the support arm has a guide hole for receiving a distal end portion of the guide pin, and the distal end portion of the guide pin is radially inward of the receiving portion, and wherein the support arm joins the rotor at a location radially inward of the receiving portion; and a thrust bearing located between the receiving portion of the rotor and the housing, wherein the thrust bearing is a roller bearing annularly arranged about the axis of the drive shaft, wherein the roller bearing has a race that holds rollers, the thrust bearing receiving a resultant force from the pistons through the swash plate and the hinge mechanism, wherein an effective reception radius, which is defined by an outermost load-bearing point of the thrust bearing, is greater than the distance from the axis of the drive shaft to the axis of any one of the pistons, and is smaller than the radius of a hypothetical circle that is centered on the axis of the drive shaft and that surrounds and touches the cylinder bores, the outermost load-bearing point being located a radially outward of the distal end portion of the guide pin, and wherein the distance from the axis of the drive shaft to an innermost load-bearing point of the thrust bearing is smaller than the distance from the axis of the drive shaft to the axis of any one of the pistons.
- 7. The compressor according to claim 6, wherein the control valve has a sensing mechanism, which operates the valve body in accordance with the pressure in the suction chamber.
- 8. A variable displacement compressor comprising:a housing, which defines a crank chamber, a suction chamber and a discharge chamber; a drive shaft rotatably supported in the housing; a plurality of cylinder bores formed in the housing, wherein each cylinder bore is arranged on a circle, the center of which is the axis of the drive shaft; a plurality of pistons, each piston being accommodated in one of the cylinder bores; a swash plate coupled to the pistons for converting rotation of the drive shaft to reciprocation of the pistons, wherein the swash plate inclines and slides axially along the drive shaft, which varies the piston stroke to change the displacement of the compressor; a control valve for controlling the pressure in the crank chamber to change the inclination of the swash plate, wherein the control valve includes a valve body and a solenoid for applying force to the valve body corresponding to the value of an electric current fed to the solenoid; a rotor mounted on the drive shaft to rotate integrally with the drive shaft, wherein the rotor includes a receiving portion, which is a peripheral portion of the rotor; a hinge mechanism located between the rotor and the swash plate for rotating the swash plate integrally with the rotor and for guiding the motion of the swash plate, wherein the hinge mechanism has a guide pin and a support arm, the guide pin extends from the drive plate, the support arm has a guide hole for receiving a distal end portion of the guide pin and the distal end portion of the guide pin is radially inward of the receiving portion, and wherein the support arm joins the rotor at a location radially inward of the receiving portion; and an annular thrust bearing that is coaxial to the drive shaft and is located between the receiving portion of the rotor and the housing, wherein outermost load-bearing points of the thrust bearing are radially farther from the axis of the drive shaft than the axes of the pistons and are located a radially outward of the distal end portion of the guide pin, and wherein the distance from the axis of the drive shaft to an innermost load bearing point of the thrust bearing is smaller than the distance from the axis of the drive shaft to the axis of any one of the pistons.
Priority Claims (1)
Number |
Date |
Country |
Kind |
10-254066 |
Sep 1998 |
JP |
|
US Referenced Citations (10)
Foreign Referenced Citations (2)
Number |
Date |
Country |
06-299958 |
Oct 1994 |
JP |
08-338364 |
Dec 1996 |
JP |