The present disclosure relates to a variable displacement motor and a method for hydraulic motor operation.
Previous variable displacement motors have relied on variable angle swash plates to alter motor displacement. These motors have included a drive shaft connected to a cylinder block which contains pistons. The pistons interact with a swash plate that is angled relative to the piston block to drive reciprocating motion of the pistons in the cylinders. The swash plate's angle is adjusted to alter the displacement of the motor. Consequently, the motor's displacement can be adapted to match the working conditions of the system in which is it deployed and increase motor efficiency, for instance. Certain motors have utilized bushing to allow for angular adjustment of the swash plate.
US 2019/0112926 A1 to Hemink discloses an axial piston machine (e.g., a pump or a motor) which, in one embodiment, has adjustable displacement functionality. To alter the machine's displacement, the swash plate is rotated using a variable displacement assembly to alter the reciprocal displacement of the piston. The variable displacement assembly includes a swash collar and a piston and spring assembly designed to control tilt of a wobble plate coupled to a swash collar.
The inventors have recognized several issues with Hemink's machine as well as other previous variable displacement motors and pumps. For instance, Hemink's variable displacement assembly may be prone to wear and ultimately degradation. Consequently, the machine's longevity is decreased, thereby demanding smaller service intervals. Other motors and pumps have utilized bushings that may similarly be susceptible to wear and degradation, impacting the device's reliability.
Facing the abovementioned issues, the inventors developed a variable displacement hydraulic motor to overcome at least a portion of the issues. In one example, the hydraulic motor includes a swash plate with a tilt angle (e.g., a fixed tilt angle). The hydraulic motor further includes multiple piston assemblies configured to rotate about a drive shaft. Each of the piston assemblies includes an inner piston slideably coupled to an outer piston that mates with a cylinder in a cylinder block and a retainer device configured to inhibit axial movement of the outer piston in a first position and permit axial movement of the outer piston in a second position. In this way, the motor's displacement can be reliably altered using a piston in piston assembly, that is less prone to wear and degradation than previous variable displacement mechanisms. As a result, the motor's longevity and custom appeal is increased. Further, the motor with the retainer devices is able to achieve less complexity than variable angle swash plate machines. Further, the hydraulic motor described above allows the motor to achieve higher efficiency when compared to adjustable swash plate motors that when operating in a reduced swash plate angle mode, experience decreased efficiency. Further, using the retainer devices to adjust the motor's displacement as opposed to variable angle swash plates, allows the motor's axial length to be reduced, if desired.
Further, in one example, the retainer device may include a pin which may be radially aligned. The pin may be hydraulically actuated such that the pin extends and retracts based on hydraulic line pressure. Extension of the pin axially delimits movement of the outer piston and retraction of the pin allows both the outer and inner pistons to axially reciprocate in unison. In this way, the retainer device may reliably alter the displacement of the motor. Consequently, the motor may be more efficiently operated over a wide range of operating conditions using a mechanism that is less prone to wear and ultimately operational degradation.
In another example, the retainer device may include an axially displaceable body that includes a radial extension that axially delimits the outer piston in a retracted position and permits reciprocal movement of the outer piston in an extended position. In this way, the retainer device is configured for axial actuation, enabling the device to be space efficiently incorporated into the motor's housing, if desired.
It should be understood that the summary above is provided to introduce in simplified form a selection of concepts that are further described in the detailed description. It is not meant to identify key or essential features of the claimed subject matter, the scope of which is defined uniquely by the claims that follow the detailed description. Furthermore, the claimed subject matter is not limited to implementations that solve any disadvantages noted above or in any part of this disclosure.
A variable displacement hydraulic motor that achieves greater reliability and efficiency as well as reduced complexity over motors using adjustable angle swash plates is described herein. To achieve the increased reliability and efficiency, the motor is provided with piston assemblies that each have inner and outer pistons. The axial movement of the outer piston is activated and deactivated to switch the motor between a reduced displacement configuration and a full displacement configuration. To achieve this motor displacement alteration functionality, the motor includes a retainer device (e.g., a hydraulic retainer device), that may take the form of a hydraulically actuated pin which extends and retracts in a radial direction. In the extend position the pin, axially delimits movement of the outer piston, and in the retracted position, both the inner and outer pistons axially reciprocate in tandem. In other examples, the retainer device may include an axially translatable body that includes an extension which axially delimits the outer piston in the partial displacement configuration. In this way, the displacement of the motor may be reliably altered. The swash plate may have fixed position in one example. In this way, the reliability of the motor may be further increased and the complexity may be further reduced when compared to previous adjustable displacement machines. Further, using the retainer devices to vary the motor's displacement allows the axial length of the motor to be reduced when compared to motors using adjustable angle swash plates, if desired.
The variable displacement hydraulic motor 100 includes a swash plate 104 and a drive shaft 106 with an input interface 108. Bearings (e.g., ball bearings, roller bearings, tapered roller bearings, and the like) may be coupled to the drive shaft 106 and enable rotation and support of the drive shaft. The input interface 108 functions as a mechanical coupling for upstream components. For instance, the input interface 108 may be coupled to a mechanical branch in a hydromechanical transmission, in one use-case example. However, the motor 100 may be rotationally coupled to a variety of suitable components, in other examples.
The drive shaft 106 rotates about axis 110 during motor operation. Axis 110 is additionally shown in
The motor 100 further includes a cylinder block 114 with multiple cylinders 116. Piston assemblies 118 are designed to axially reciprocate within the cylinders and mate therewith. Thus, each of the cylinders 116 has a greater inner diameter 120 than the outer diameter 122 of the associated piston assemblies 118.
The piston assemblies 118 are rotationally coupled to the drive shaft 106 and therefore rotate responsive to drive shaft rotation. The piston assemblies 118 include slippers 124 that are in face sharing contact with a surface 126 of the swash plate 104. The slippers 124 are attached to inner pistons 128 via joints 130 (e.g., ball joints). The piston assemblies 118 further include outer pistons 132. Each outer piston circumferentially encloses the corresponding the inner piston and mates therewith. Thus, the outer pistons are annular in cross-section and include central openings. The sizes of the inner and outer pistons may be selected, prior to manufacturing, based on partial displacement and full displacement target values. For instance, the geometric area of the inner and outer pistons may be selected based on the pump's expected end-use operating environment.
Interfaces 134 are formed between the inner pistons 128 and the outer pistons 132. The material(s) used to construct the inner and outer pistons may be selected based on tradeoffs between the two operating conditions of the pistons ((i) reciprocating in unison and (ii) reciprocating the inner piston within the outer piston while the outer piston's axial movement is constrained (e.g., inhibited)). For instance, a reduced amount of friction between the inner and outer pistons may be desirable when the outer piston is axially delimited. However, increased friction may be desired when the pistons move in unison. In one example, the inner and outer pistons may be constructed out of nitride steel to reduce friction and increase mechanical characteristics. However, the pistons may be constructed out of additional or alternative suitable materials, in other examples.
In the partial displacement mode, the inner pistons 128 axial reciprocate independently from the outer pistons 132 which are axial delimited. The axial constraint of the outer pistons 132 is expanded upon herein. Conversely, in a full displacement mode, the inner and outer pistons 128, 132 axially reciprocate within the cylinders in unison.
The hydraulic motor 100 further includes retainer devices 136 corresponding to each piston assembly. In the illustrated example, the retainer devices 136 are hydraulically actuated pin devices 138 that extend and retract (e.g., radially extend and retract) pins 140 based on fluid pressure (e.g., oil pressure) in the hydraulic lines 142. The working fluid in the hydraulic motor may be oil (e.g., natural or synthetic oil). The pins 140 may be radially aligned to enable the outer pistons to be confidently retained.
The pin devices 138 include the pins 140, a spring 144, and an actuation chamber 146. The pins 140 are shown in a retracted position such that they do not interact with the outer pistons 132 to axially delimit the pistons.
Using the retainer devices and piston assemblies to alter the motor's displacement enable the motor to achieve greater efficiency and less complexity when compared to variable angle swash plate machines. Further, using the retainer devices and piston assemblies further allows the axial length of the motor to be reduced, if desired, when compared to machines with adjustable angle swash plates.
In the illustrated example, the hydraulic lines 142 are routed through the cylinder block 114, and the valve plate 152, in some examples. To elaborate, multiple ducts may be used to route fluid to the retainer devices 136. At least a portion of these ducts may pressurized in one example, or non-pressurized, in another example. This internal hydraulic line routing may demand hydrostatic balance on the valve plate due to the hydraulic lines potentially solely allowing passage of fluid during certain conditions. Routing the hydraulic lines in this manner allow the dimensioning of the motor to be relatively unaffected, if desired, but may demand increased manufacturing complexity. However, in other examples, the hydraulic lines may be routed to the retainer devices via the housing.
One or more valves 148 may be coupled to the hydraulic lines 142 to allows the pressure in the hydraulic lines to be adjusted. Further, a pump and/or other hydraulic circuitry may be in fluidic communication with the valves.
In the illustrated example, the hydraulic motor 100 further includes a housing 150 and a valve plate 152. The valve plate 152 may include inlet valves 154 and outlet valves 156 (schematically depicted in
The hydraulic motor 100 is illustrated as a two speed motor. However, in alternate examples, the motor may be designed with three or more speeds. In these examples, additional inner pistons may be added to the piston assembly to enable greater displacement tuning granularity.
The system 102 may further include a controller 190 (e.g., transmission control unit (TCU)), as shown in
The controller 190 may receive various signals from sensors 195 coupled to various regions of the system 102. For example, the sensors 195 may include a pedal position sensor designed to detect a depression of an operator-actuated pedal such as an accelerator pedal and/or a brake pedal, speed sensor(s) at the transmission input and/or output shaft, clutch position sensors, and the like. An input device 198 (e.g., accelerator pedal, brake pedal, drive mode selector, gear selector, combinations thereof, and the like) may further provide input signals indicative of an operator's intent for system control.
Upon receiving the signals from the various sensors 195 of
An axis system is provided in
In the hydraulic motor configuration shown in
The retainer devices 402 shown in
An extension 410 is coupled to the end of the body 404 that functions to axially delimit the outer piston 412 when the body 404 is in the axially retracted position shown in
The method 500 illustrated in
Next at 504, the method includes judging if the motor's displacement should be adjusted. This judgement may take into account system operating conditions, such as motor efficiency, target motor output oil flow, and the like. For instance, the motor's displacement may be adjusted when the motor's efficiency drops below or rises above a threshold value. However, other techniques for determining when to switch the motor's displacement have been contemplated.
If it is determined that the motor's displacement should not be adjusted (NO at 504) the method moves to 506 where the method includes sustaining the motor's current displacement. For instance, the motor may be maintained in a full displacement configuration or a partial displacement configuration.
Conversely, if it is determined that the motor's displacement should be adjusted (YES at 504) the method moves to 508 where the method includes executing a motor displacement adjustment which may include step 510 or step 512. At 510, the method includes transitioning the retainer devices into positions that axially delimit the outer pistons. Conversely, at 512 the method includes transitioning the retainer devices into positions that permit movement of the outer pistons.
The technical effect of the hydraulic motor operating methods described herein is to increase motor reliability while achieving displacement adjustment functionality. In this way, the motor's displacement may be adjusted to more aptly suit operating conditions using a mechanism that is less susceptible to degradation than previous displacement adjustment mechanisms.
The invention will be further described in the following paragraphs. In one aspect, a variable displacement hydraulic motor is provided that comprises a swash plate with a tilt angle; a plurality of piston assemblies configured to rotate about a drive shaft; wherein each of the plurality of piston assemblies includes: an inner piston slideably coupled to an outer piston that mates with a cylinder in a cylinder block; and a retainer device configured to inhibit axial movement of the outer piston in a first position and permit axial movement of the outer piston in a second position.
In another aspect, a method for operation of a variable displacement hydraulic motor is provided that comprises selectively adjusting a displacement of the variable displacement hydraulic motor via adjustment of a hydraulic retainer device; wherein the hydraulic retainer device is configured to: in a first position, delimits axial movement of an outer piston in a piston assembly that includes an inner piston; and in a second position, permit concurrent axial movement of the outer piston and the inner piston.
In yet another aspect, a multi-speed hydraulic motor is provided that comprise a swash plate with a fixed tilt angle; a plurality of piston assemblies configured to rotate about a drive shaft; wherein each of the plurality of piston assemblies includes: an inner piston slideably coupled to an outer piston that mates with a cylinder in a cylinder block; and a hydraulic retainer device delimiting the axial displacement of the outer piston to in a reduced displacement configuration and permitting full axial displacement of the outer piston in a full displacement configuration.
In any of the aspects or combinations of the aspects, the tilt angle may be fixed.
In any of the aspects or combinations of the aspects, the retainer device may include a pin.
In any of the aspects or combinations of the aspects, the pin may be radially aligned.
In any of the aspects or combinations of the aspects, the hydraulic motor may further comprise a hydraulic line in fluidic communication with the retainer device.
In any of the aspects or combinations of the aspects, the hydraulic line may extend through a housing.
In any of the aspects or combinations of the aspects, the hydraulic line may extend through a valve plate.
In any of the aspects or combinations of the aspects, the retainer device may include an axially displaceable body that includes a radial extension that axially delimits the outer piston in a retracted position.
In any of the aspects or combinations of the aspects, the hydraulic motor may further comprise a controller including instructions that when executed cause the controller to: transition the retainer device between the first position and the second position.
In any of the aspects or combinations of the aspects, the controller may be a transmission control unit in a hydromechanical transmission.
In any of the aspects or combinations of the aspects, selectively adjusting the displacement of the variable displacement hydraulic motor may include during a second operating condition, moving or sustaining the hydraulic retainer device into the second position.
In any of the aspects or combinations of the aspects, adjustment of the hydraulic retainer device may include augmenting a pressure of a hydraulic fluid in a hydraulic line coupled to the hydraulic retainer device to transition the hydraulic retainer device between the first and second positions.
In any of the aspects or combinations of the aspects, the hydraulic retainer device may include a radially aligned pin that extends and retracts.
In any of the aspects or combinations of the aspects, the inner piston may be coupled to a slipper that is in face sharing contact with the swash plate.
In any of the aspects or combinations of the aspects, the hydraulic motor may further comprise a hydraulic line routed through a housing or a valve plate and coupled to the hydraulic retainer device.
In any of the aspects or combinations of the aspects, the multi-speed hydraulic motor may be a two-speed hydraulic motor.
In any of the aspects or combinations of the aspects, the inner and outer pistons may be constructed out of nitride steel.
In another representation, a two-speed hydraulic machine is provided that comprises adjustable volume pistons that re disposed in a cylinder block and designed to alter the displacement of the hydraulic machine.
Note that the example control and estimation routines included herein can be used with various system (e.g., transmission) configurations. The control methods and routines disclosed herein may be stored as executable instructions in non-transitory memory and may be carried out by the control system including the controller in combination with the various sensors, actuators, and other system hardware in combination with the electronic controller. As such, the described actions, operations, and/or functions may graphically represent code to be programmed into non-transitory memory of the computer readable storage medium in the vehicle and/or powertrain control system. The various actions, operations, and/or functions illustrated may be performed in the sequence illustrated, in parallel, or in some cases omitted. Likewise, the order of processing is not necessarily required to achieve the features and advantages of the examples described herein, but is provided for ease of illustration and description. One or more of the illustrated actions, operations and/or functions may be repeatedly performed depending on the particular strategy being used. One or more of the method steps described herein may be omitted if desired.
While various embodiments have been described above, it should be understood that they have been presented by way of example, and not limitation. It will be apparent to persons skilled in the relevant arts that the disclosed subject matter may be embodied in other specific forms without departing from the spirit of the subject matter. The embodiments described above are therefore to be considered in all respects as illustrative, not restrictive. As such, the configurations and routines disclosed herein are exemplary in nature, and that these specific examples are not to be considered in a limiting sense, because numerous variations are possible. For example, the above technology can be applied to powertrains that include different types of propulsion sources including different types of traction motors, internal combustion engines, transmissions, as well as other non-vehicle systems. The subject matter of the present disclosure includes all novel and non-obvious combinations and sub-combinations of the various systems and configurations, and other features, functions, and/or properties disclosed herein.
The following claims particularly point out certain combinations and sub-combinations regarded as novel and non-obvious. These claims may refer to “an” element or “a first” element or the equivalent thereof. Such claims should be understood to include incorporation of one or more such elements, neither requiring nor excluding two or more such elements. Other combinations and sub-combinations of the disclosed features, functions, elements, and/or properties may be claimed through amendment of the present claims or through presentation of new claims in this or a related application. Such claims, whether broader, narrower, equal, or different in scope to the original claims, also are regarded as included within the subject matter of the present disclosure.