The present disclosure relates to variable displacement pumps and more particularly to vane type pumps having a pivoting ring.
Mechanical systems, such as internal combustion engines and automatic transmissions, typically include a lubrication pump to provide lubricating oil, under pressure, to many of the moving components and/or subsystems of the mechanical systems. In most cases, the lubrication pump is driven by a mechanical linkage to the mechanical system and thus the operating speed, and output, of the pump varies with the operating speed of the mechanical system. While the lubrication requirements of the mechanical system also vary with the operating speed of the mechanical system, unfortunately the relationship between the variation in the output of the pump and the variation of the lubrication requirements of the mechanical system is generally nonlinear. The difference in these requirements is further exacerbated when temperature related variations in the viscosity and other characteristics of the lubricating oil and mechanical system are factored in.
To deal with these differences, prior art fixed displacement lubricating pumps were generally designed to operate safely and effectively at high, or maximum, oil temperatures, resulting in an oversupply of lubricating oil at most mechanical system operating conditions and a waste, or pressure relief, valve was provided to “waste” the surplus lubricating oil back into the pump inlet or oil sump to avoid over pressure conditions in the mechanical system. In some operating conditions such as low oil temperatures, the overproduction of pressurized lubricating oil can be 500% of the mechanical system's needs so, while such systems work reasonably well, they do result in a significant energy loss as energy is used to pressurize the unneeded lubricating oil which is then “wasted” through the relief valve.
More recently, variable displacement vane pumps have been employed as lubrication oil pumps. Such pumps generally include a pivoting ring, or other mechanism, which with the vanes and rotor can be operated to alter the volumetric displacement of the pump and thus its output at an operating speed. Typically, a feedback mechanism, in the form of a piston in a control chamber or a control chamber acting directly upon the pivoting ring, is supplied with pressurized lubricating oil from the output of the pump, either directly or via an oil gallery in the mechanical system, alters the displacement of the pump to operate the pump to avoid over pressure situations in the engine throughout the expected range of operating conditions of the mechanical system.
While such variable displacement pumps provide some improvements in energy efficiency over fixed displacement pumps, they still result in an energy loss when any intermittent friction 90 (
The present disclosure provides a variable displacement vane pump which eliminates chatter, noise, and vibration at the interface between the vanes and the slider ring while also improving pump efficiency. The variable displacement vane pump includes a housing, an expandable vane control ring, a rotor, a plurality of vanes, a slider ring, and a biasing means. The expandable vane control ring further includes a pair of ends and defines a gap which may expand and contract between each end. Therefore, the expandable vane control ring is configured to temporarily contract when an intermittent friction is experienced between the inner surface and any vane in the plurality of vanes.
The expandable vane control ring further includes an expandable diameter which may increase when the gap increases. The expandable diameter may decrease when the gap decreases. The rotor may be coaxially aligned with a drive shaft and rotatably driven by the drive shaft. The plurality of vanes may be slidably disposed in the rotor. The slider ring may be pivotally affixed to the housing via a pivot. The slider ring may cooperate with the expandable vane control ring, the rotor and the vanes to form a plurality of pumping chambers. The biasing means may act on the slider ring and urge the slider ring in a first direction via a first force. Therefore, the expandable vane control ring enables the distal end of each vane in the plurality of vanes to abut and continuously slides along an inner surface of the slider ring when the rotor rotates within the slider ring.
Therefore, it is understood that the gap of the expandable vane control ring decreases when the expandable diameter of the expandable vane control ring also decreases which generally occurs when intermittent friction is experienced by at least one vane in the plurality vanes at the interface with the inner surface of the slider ring. Similarly, it is understood that once any intermittent friction ceases to exist between any vane and the inner surface of the slider ring, the expandable vane control ring is biased to expand such that the gap of the expandable vane control ring increases while the expandable diameter of the expandable vane control ring also increases. In one non-limiting example, the expandable vane control ring may further define a plurality of anti-rotation tabs configured to prevent a vane in the plurality of vanes from engaging with the gap. An anti-rotation tab may or may not be defined at each end of the expandable vane control ring—adjacent to or proximate to the gap. It is also understood that an aperture may, but not necessarily, also be defined in each tab disposed at each end of the expandable vane control ring. Each aperture may be configured to engage with an assembly tool aid.
In yet another non-limiting example, the expandable vane control ring may further define apertures at each end of the expandable vane control ring wherein anti-rotation tabs are not provided at each end. Similarly, each aperture may be configured to engage with an assembly tool aid and may be defined proximate to each end of the expandable vane control ring.
In yet another embodiment of the present disclosure, a variable displacement vane pump may include a housing, an expandable vane control ring, a rotor, a plurality of vanes, and a slider ring. The housing may define an inlet port and a discharge port. The expandable vane control ring may define a gap and an expandable diameter. The rotor may be driven by a drive shaft and coaxially aligned the drive shaft. The plurality of vanes may be slidably disposed in the rotor. The slider ring may be pivotally affixed to the housing via a pivot. The slider ring may further a displacement control region with a first portion of the housing. The slider ring cooperates with the expandable vane control ring, the rotor, and the vanes to form a plurality of pumping chambers which are successively connected to the inlet and discharge ports. The biasing means may act on the slider ring urging the slider ring in a first direction via a first force. Furthermore, a control unit may be provided to generate a varying input working fluid pressure via an input working fluid flow to the displacement control region 62 thereby generating a second force on the slider ring about the pivot means in a second direction opposite to the first direction. The second force may be configured to vary relative to the first force (greater than the first force or less than the first force) so as vary the size of each pumping chamber and vary the expandable diameter of the expandable vane control ring by pivoting the slider ring back and forth (between the first and second directions) while the rotor and vanes rotate via the drive shaft 28.
The expandable vane control ring further includes a pair of ends and defines a gap which may expand and contract between each end. Therefore, the expandable vane control ring is configured to temporarily contract when an intermittent friction is experienced between the inner surface and any vane in the plurality of vanes.
The expandable vane control ring further includes an expandable diameter which may increase when the gap increases. The expandable diameter may decrease when the gap decreases. The rotor may be coaxially aligned with a drive shaft and rotatably driven by the drive shaft. The plurality of vanes may be slidably disposed in the rotor. The slider ring may be pivotally affixed to the housing via a pivot. The slider ring may cooperate with the expandable vane control ring, the rotor and the vanes to form a plurality of pumping chambers. The biasing means may act on the slider ring and urge the slider ring in a first direction via a first force. Therefore, the expandable vane control ring enables the distal end of each vane in the plurality of vanes to abut and continuously slides along an inner surface of the slider ring when the rotor rotates within the slider ring.
Therefore, it is understood that the gap of the expandable vane control ring decreases when the expandable diameter of the expandable vane control ring also decreases which generally occurs when intermittent friction is experienced by at least one vane in the plurality vanes at the interface with the inner surface of the slider ring. Similarly, it is understood that once any intermittent friction ceases to exist between any vane and the inner surface of the slider ring, the expandable vane control ring is biased to expand such that the gap of the expandable vane control ring increases while the expandable diameter of the expandable vane control ring also increases. In one non-limiting example of the second embodiment, the expandable vane control ring may further define a plurality of anti-rotation tabs configured to prevent a vane in the plurality of vanes from engaging with the gap. An anti-rotation tab may or may not be defined at each end of the expandable vane control ring—adjacent to or proximate to the gap. It is also understood that an aperture may, but not necessarily, also be defined in each tab disposed at each end of the expandable vane control ring. Each aperture may be configured to engage with an assembly tool aid.
In yet another non-limiting example of the second embodiment, the expandable vane control ring may further define apertures at each end of the expandable vane control ring wherein anti-rotation tabs are not provided at each end. Similarly, each aperture may be configured to engage with an assembly tool aid and may be defined proximate to each end of the expandable vane control ring.
The present disclosure and its particular features and advantages will become more apparent from the following detailed description considered with reference to the accompanying drawings.
These and other features and advantages of the present disclosure will be apparent from the following detailed description, best mode, claims, and accompanying drawings in which:
Like reference numerals refer to like parts throughout the description of several views of the drawings.
Reference will now be made in detail to presently preferred compositions, embodiments and methods of the present disclosure, which constitute the best modes of practicing the present disclosure presently known to the inventors. The figures are not necessarily to scale. However, it is to be understood that the disclosed embodiments are merely exemplary of the present disclosure that may be embodied in various and alternative forms. Therefore, specific details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for any aspect of the present disclosure and/or as a representative basis for teaching one skilled in the art to variously employ the present disclosure.
Except in the examples, or where otherwise expressly indicated, all numerical quantities in this description indicating amounts of material or conditions of reaction and/or use are to be understood as modified by the word “about” in describing the broadest scope of the present disclosure. Practice within the numerical limits stated is generally preferred. Also, unless expressly stated to the contrary: percent, “parts of,” and ratio values are by weight; the description of a group or class of materials as suitable or preferred for a given purpose in connection with the present disclosure implies that mixtures of any two or more of the members of the group or class are equally suitable or preferred; the first definition of an acronym or other abbreviation applies to all subsequent uses herein of the same abbreviation and applies mutatis mutandis to normal grammatical variations of the initially defined abbreviation; and, unless expressly stated to the contrary, measurement of a property is determined by the same technique as previously or later referenced for the same property.
It is also to be understood that this present disclosure is not limited to the specific embodiments and methods described below, as specific components and/or conditions may, of course, vary. Furthermore, the terminology used herein is used only for the purpose of describing particular embodiments of the present disclosure and is not intended to be limiting in any way.
It must also be noted that, as used in the specification and the appended claims, the singular form “a,” “an,” and “the” comprise plural referents unless the context clearly indicates otherwise. For example, reference to a component in the singular is intended to comprise a plurality of components.
The term “comprising” is synonymous with “including,” “having,” “containing,” or “characterized by.” These terms are inclusive and open-ended and do not exclude additional, un-recited elements or method steps.
The phrase “consisting of” excludes any element, step, or ingredient not specified in the claim. When this phrase appears in a clause of the lifter body 14 of a claim, rather than immediately following the preamble, it limits only the element set forth in that clause; other elements are not excluded from the claim as a whole.
The phrase “consisting essentially of” limits the scope of a claim to the specified materials or steps, plus those that do not materially affect the basic and novel characteristic(s) of the claimed subject matter.
The terms “comprising”, “consisting of”, and “consisting essentially of” can be alternatively used. Where one of these three terms is used, the presently disclosed and claimed subject matter can include the use of either of the other two terms.
Throughout this application, where publications are referenced, the disclosures of these publications in their entireties are hereby incorporated by reference into this application to more fully describe the state of the art to which this present disclosure pertains.
The following detailed description is merely exemplary in nature and is not intended to limit the present disclosure or the application and uses of the present disclosure. Furthermore, there is no intention to be bound by any theory presented in the preceding background or the following detailed description.
There is seen in
Referring now to
Therefore, referring back to
The drive shaft 28 has a central axis 50 which is intersected by an axis 52 passing through the central axis 54 of the pivot pin 14. The axes 52 and 50 are intersected by an axis 56 which is disposed at right angles to the axis 52. In the slider ring's 16 position shown by solid lines in
The position of slider ring 16 is established by control pressure in a chamber 62 which extends about the outer circumference of ring 16 from pivot pin 14 to a seal member 64 disposed in a groove 66 formed in the slider ring 16. Thus, the control fluid is confined to what is essentially a semi-cylindrical chamber 62. The spring (or biasing means) 22 acts in opposition to the control fluid in chamber 62 such that as the pressure in control chamber 62 increases, the pump ring 16 will be moved clockwise about pivot pin 14. The left face, as seen in
The fluid pressure in control chamber 62 is supplied by a regulator valve generally designated 80. As the pressure is developed in chamber 62 via the regulator valve 80, the pump ring 16 will pivot about pin 14 in a clockwise direction against spring 22 thereby reducing the eccentricity between the central axis 50 of rotor 36 and the central axis of the inner surface 44. Thus, the central axis of inner surface 44 will be moved from position 58 toward position 60. When the axis reaches the position 60, the minimum pump displacement has been achieved and the fluid supplied at this point is sufficient to satisfy torque converter flow requirements, transmission lubrication requirements and leakage which occurs in the system.
Under most operating conditions, the axis of inner surface 44 will be at position 58 during low speed conditions and at position 60 during high speed conditions. As the vanes 40 are rotated from the inlet port 48 to discharge port 46 and vice versa, a pressure transition takes place with the chambers 47. The pressure transition occurs along a line which passes through the central axis 50 of rotor 36 and the axis of inner surface 44. It is also understood that as the vanes 40 are rotated, intermittent friction may be experienced between the inner surface and any vane 40 in the plurality of vanes thereby causing chatter, noise, and vibration.
Therefore, as shown in
The expandable vane control ring 42 further includes an expandable diameter 92 (
Therefore, it is understood that the gap 100 of the expandable vane control ring 42 decreases when the expandable diameter 92 (
As further illustrated in
In yet another non-limiting example shown in
In yet another embodiment of the present disclosure, a variable displacement vane pump 10 may include a housing 12, an expandable vane control ring 42, a rotor 36, a plurality of vanes 40, and a slider ring 16. The housing 12 may define an inlet port 48 and a discharge port 46. The expandable vane control ring 42 may define a gap 100 and an expandable diameter 92. The rotor 36 may be driven by a drive shaft 28 and coaxially aligned the drive shaft 28. The plurality of vanes 40 may be slidably disposed in the rotor 36. The slider ring 16 may be pivotally affixed to the housing 12 via a pivot 14. The slider ring 16 may further a define a displacement control region 62 with a first portion of the housing 12. The slider ring 16 cooperates with the expandable vane control ring 42, the rotor 36, and the vanes 40 to form a plurality of pumping chambers 47 which are successively connected to the inlet and discharge ports 46, 48. The biasing means 22 may act on the slider ring 16 urging the slider ring 16 in a first direction 102 via a first force 103. Furthermore, a control unit/regulator valve 80 may be provided to generate a varying input working fluid pressure via an input working fluid flow to the displacement control region 62 thereby generating a second force 104 on the slider ring 16 about the pivot means 14 in a second direction 105 opposite to the first direction 102. The second force 104 may be configured to vary relative to the first force 103 (second force 104 being greater than the first force 103 or less than the first force 103) so as vary the volume/size of each pumping chamber 47 and vary the expandable diameter 92 of the expandable vane control ring 42 by pivoting the slider ring 16 back and forth (between the first direction 102 and second direction 105) while the rotor 36 and vanes 40 rotate via the drive shaft 28.
Referring now to
With further reference to
Therefore, it is understood that the gap 100 and gap width 101 (
In one non-limiting example of the second embodiment, the expandable vane control ring 42 may further define a plurality of anti-rotation tabs 86 (
While at least one exemplary embodiment has been presented in the foregoing detailed description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the disclosure in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing the exemplary embodiment or exemplary embodiments. It should be understood that various changes can be made in the function and arrangement of elements without departing from the scope of the disclosure as set forth in the appended claims and the legal equivalents thereof.