This application is a National Stage of International Application No. PCT/IB2013/051974 filed Mar. 13, 2013, claiming priority based on Italian Patent Application Nos. TO2012A000237 filed Mar. 19, 2012 and TO2012A001007, filed Nov. 20, 2012, the contents of all of which are incorporated herein by reference in their entirety.
The present invention relates to variable displacement pumps, and more particularly it concerns a rotary positive displacement pump of the kind in which the displacement variation is obtained by means of the rotation of an eccentric ring (stator ring).
Preferably, but not exclusively, the present invention is employed in a pump for the lubrication oil of a motor vehicle engine.
It is known that, in pumps for making lubricating oil under pressure circulate in motor vehicle engines, the capacity, and hence the oil delivery rate, depends on the rotation speed of the engine. Hence, the pumps are designed so as to provide a sufficient delivery rate at low speeds, in order to ensure lubrication also under such conditions. If the pump has fixed geometry, at high rotation speed the delivery rate exceeds the necessary rate, whereby a high power absorption, and consequently a higher fuel consumption, and a greater stress of the components due to the high pressures generated in the circuit occur.
In order to obviate this drawback, it is known to provide the pumps with systems allowing a delivery rate regulation at the different operating conditions of the vehicle, in particular through a displacement regulation. Different solutions are known to this aim, which are specific for the particular kind of pumping elements (external or internal gears, vanes . . . ).
A system often used in rotary pumps employs a stator ring with an internal cavity, eccentric relative to the external surface, inside which the rotor, in particular a vane rotor, rotates, the rotor being eccentric with respect to the cavity under operating conditions of the pump. By rotating the stator ring by a given angle, the relative eccentricity between the rotor and the cavity, and hence the displacement, is made to vary between a maximum value and a minimum value, substantially tending to zero (stall operating condition). A suitably calibrated opposing resilient member allows the rotation when a predetermined delivery rate is attained and makes the pump substantially deliver such a predetermined delivery rate under steady state conditions. Pumps of this kind are disclosed in US 2685842 and WO 00/73660.
According to those documents, the rotation of the ring is obtained through a toothed wheel or a rack, which meshes with teeth provided on the external surface of the ring and is associated with a piston biased by the delivery pressure of the pump or is operated by a motor, which in turn may be driven by the delivery pressure of the pump.
The presence of external control members makes such prior art pumps complex and relatively cumbersome.
It is an object of the present invention to provide a rotary positive displacement pump with variable displacement of the kind mentioned above, and a method of regulating the displacement of such a pump, which obviate the drawbacks of the prior art.
According to the invention, this is obtained in that the stator ring is configured as a multistage rotary piston for displacement regulation, arranged to be directly driven by a fluid under pressure, in particular fluid taken from a delivery side of the pump or from members utilising the pumped fluid.
Preferably, a pair of stages of the piston are formed by a pair of external radial appendages of the ring: the first appendage is permanently exposed to the action of the fluid under pressure, in order to keep the pump displacement at a first value, determined through a suitable calibration of members opposing the rotation, whereas the second appendage is arranged to be exposed to the action of the fluid under pressure upon an external command, jointly with the first appendage, in order to bring the pump displacement to a second value, different from the first one .
Advantageously, the ring has at least one annular cavity, which houses a partition member rigidly connected to the body and is arranged to receive the fluid under pressure between the partition member and one end of the cavity itself, in order to increase a thrust surface onto which the fluid acts for the regulation, or in order to form a further stage of the rotary piston.
Advantageously, at least one piston stage may have an actuating surface, onto which the fluid under pressure acts, having an area which changes during the piston rotation.
The invention also implements a method of regulating the displacement of a rotary positive displacement pump by means of the rotation of an eccentric stator ring inside which the pump rotor rotates, the method comprising the steps of:
Advantageously, this second step includes at least:
According to a further aspect of the invention, there is also provided a lubrication system for a motor vehicle engine, in which the adjustable displacement pump and the method of regulating the displacement set forth above are employed.
Further features and advantages of the invention will become apparent from the following description of preferred embodiments, given by way of non limiting examples with reference to the accompanying drawings, in which:
Referring to
Cavity 13 in turn houses a rotor 15, rigidly connected to a driving shaft 15a making it rotate about a centre O, for instance in clockwise direction, as shown by arrow F. Rotor 15 has a set of vanes 16, radially slidable in respective radial slots. At an outer end, vanes 16 are at a minimum distance from side surface 13a of cavity 13, whereas at the inner end they rest on guiding or centring rings 17, mounted at the axial ends of rotor 15 and arranged to maintain the minimum distance between vanes 16 and surface 13a in any condition of eccentricity. As it is typical for such pumps, and as it will be better described later on, stator ring 12 may be made to rotate by a certain angle from a maximum displacement position (shown in
In the present description, the term “coaxial or substantially coaxial” is used to denote a minimum distance, tending to 0, between centres O and O′.
A suction chamber 18, communicating with a suction duct 20, and a delivery chamber 19, communicating with a delivery duct 21, are defined between rotor 15 and surface 13a. Such chambers are substantially diametrically opposite.
Ring 12 acts as a multistage rotating piston for displacement regulation and, to this aim, it has on its external surface a pair of radial appendages 23, 24 (which, in the illustrated exemplary embodiment are integral parts of ring 12), which project into respective chambers 25, 26 defined by ring 12 and by respective recesses in the side surface of cavity 11 and slide onto bases 25a, 26a of chambers 25, 26, respectively. In the region where they are in contact with the base of the respective chamber, appendages 23, 24 may be equipped with gaskets 27, 28, respectively, for optimising the hydraulic seal.
One of chambers 25, 26 is permanently connected to the delivery side of the pump or to the members utilising the pumped fluid (in particular, in the preferred application, to a point of the lubrication circuit located downstream the oil filter), through a first regulation duct, not shown in these Figures, ending into an inlet passage 29 or 30, respectively, of the chamber. By means of a valve operated by the electronic control unit of the vehicle, the other chamber can in turn be put in communication with the delivery side of the pump or with the members utilising the pumped fluid through a second regulation duct ending into an inlet passage 30 or 29 of the chamber. Also the valve and the second regulation duct are not shown in these Figures.
Both appendages 23, 24 are therefore exposed to the fluid pressure conditions existing at the delivery side and/or in the utilisation members and they form a first stage of displacement regulation and a second stage of displacement regulation, respectively, the second stage operating jointly with the first stage, as it will be better explained in the description of the operation. The radial sizes and the circumferential amplitudes of chambers 25, 26 will be determined by the operation characteristics required of the pump. Chambers 25, 26 can also be defined as regulation cylinders, and appendages 23, 24 form the corresponding pistons. One of the appendages (appendage 24 in the drawing) may be provided with projections 24a, 24b acting as stops in the rest position and in the operating condition, respectively, and keeping the appendage spaced apart from the adjacent end wall of chamber 26 at the end of the ring stroke.
Both chambers are equipped with drainage ducts 31, 32 for discharging oil seepages, if any, and for compensating the volume variation generated when ring 12 is made to rotate. If necessary, screws 48 for adjusting the drainage flow are provided in cover 14 in order to damp possible hydraulic pulsations of the displacement regulating system.
In the illustrated embodiment, drains 31, 32 communicate with the outside. In other embodiments, drains 31, 32 are for instance connected to the suction chamber.
Stator ring 12 further has lightening cavities (two cavities, denoted 38, 39, in the illustrated example), one of which (cavity 38 in the example) is formed in correspondence of the region where appendages 23, 24 are provided. At least cavity 38 may be divided into a forward chamber (with reference to the rotation direction) 38a and a backward chamber 38b by a barrier 40, which is rigidly connected to body 10, to which it is fastened for instance by means of a pin 41. During the rotation of ring 12, the barrier engages in fluid-tight manner the diametrically opposite walls of cavity 38 by means of gaskets 50. Cavity 38, at least in its section concerned by the sliding on barrier 40, if any, has substantially the shape of an arc of an annulus concentric with chamber 11.
If barrier 40 is provided, one of chambers 38a, 38b (chamber 38a in the illustrated example) is connected to one of chambers 25, 26 (chamber 25 in the illustrated example) through a duct 42 formed in the corresponding appendage (appendage 23 in the example) and hence it too is fed with oil under pressure. Advantageously, such a configuration allows adding the thrust areas on appendage 23 or 24 and on the end wall of cavity 38 while keeping the pump size limited.
Chamber 38b is instead equipped with a drainage duct 44, connected to the suction chamber in the illustrated example, which has functions similar to drainage ducts 31, 32. In other embodiments, drainage duct 44 may be connected to the outside of the pump, in similar manner to drainage ducts 31, 32.
In body 10 there is further formed a seat 33 for a member 34 opposing the rotation of ring 12, for instance a helical spring preloaded so as to prevent the rotation of the ring as long as the pressure applied to appendage 23 (or the overall pressure applied to the different stages of the rotating piston) is lower than a predetermined threshold, and to subsequently keep the pump displacement at the value corresponding to the pressure threshold. Spring 34 abuts on the one side onto a plug 35 closing seat 33, and on the other side it is wound on a ferrule or tappet 36 of which the base is connected to ring 12, in particular to the surface of an abutment or tooth 37 formed in the external surface of the ring itself, through an articulated joint, e.g. a spherical joint 47. The provision of the articulated joint allows keeping the spring ends parallel to each other, thereby ensuring a good lateral stability of the spring and minimising the variations of the torque applied by the spring onto the ring, as it will be described in detail later on.
The drawing further shows that delivery chamber 19 is connected, through a passage 45, with a circumferential chamber 46 defined between ring 12 and body 10. As it is apparent for the skilled in the art, this allows counterbalancing the radial thrusts exerted on ring 12 and generated by the hydraulic pressure acting on the arc of wall 13a corresponding to said chamber.
Eccentric ring 12, as well as centring rings 17, rotor 15 and barrier 40, are preferably formed by a process of metal powder sintering, or by moulding thermoplastic or thermosetting materials, with possible suitable finishing operations on some functional parts, according to the dictates of the art. More particularly, the combination of centring rings made of plastic material with vanes and a stator ring made of steel (sintered or pressed steel) would ensure a reduction of the radial clearance between the vanes and the stator as the temperature increases, with a consequent improvement in the volumetric efficiency of the pump.
Turning to
It is pointed out that the choice of connecting chamber 25 to delivery duct 21 (as partly shown by a dashed line) or, in the alternative, to outlet 63 of the oil filter, depends on the requirements of the engine manufacturer. However, the connection to the filter outlet is the choice ensuring the greatest stability in the regulation pressure since, as known, due to the nature of the positive displacement pumps, the delivery pressure has surges which are damped by filter 62. Moreover, as a skilled in the art will readily appreciate, the displacement regulation is independent of any pressure drop caused by the filter, for instance due to the greater or smaller clogging thereof because of impurities, or due to changes in oil viscosity.
Moreover, valve 66 might be housed in body 10 of pump 1, in which case ducts 64, 65 will be passages formed in said body.
The operation of pump 1 is as follows.
Under rest conditions, the pump is in the condition shown in
The delivery pressure (or the pressure downstream oil filter 62) is brought to chamber 25 through duct 64 and it will act on appendage 23, thereby creating a hydraulic thrust on ring 12 and generating a rotation torque. In case also barrier 40 is provided, the pressure in chamber 25 will be fed also to chamber 38a through duct 42, thereby generating a second torque against the reaction of barrier 40, which torque will add to the one applied to piston 23. Once the calibration value of the counteracting spring 34 has been attained, such a torque (or such torques in their whole) will cause a rotation of eccentric ring 12, in this case in clockwise direction, thereby proportionally reducing the distance between centres O and O′ and consequently the pump displacement, and stabilising the pressure at the calibration value. As parameters such as the speed, the oil fluidity/temperature, the engine “permeability” (intended as the amount of oil used by the engine) and so on change, such a pressure will be maintained and controlled through the variation of the eccentricity and hence of the displacement.
When, as a function of the different operating parameters of the engine, as detected by the electronic control unit of the vehicle, it is desired to operate at a lower pressure value, with a consequent reduction in the absorbed power, fluid under pressure can be fed also to chamber 26 by means of valve 66, whereby a supplementary hydraulic thrust concordant with the thrust exerted on piston 23 is created on piston 24. In this way, the rotation torque of the piston is increased and the pump displacement is reduced. Stopping the feed to chamber 26 will bring the pressure back to the previous higher value through the variation of the displacement.
The rotation of stator ring 12 may continue until the position shown in
By mutually exchanging the drains and the oil inlets to chambers 25, 26, 38, it is also possible to generate one or more torques adding to the resistant torque generated by spring 34.
In such a variant, a single lightening cavity 38 is shown, which has no fixed barrier. Moreover, in the maximum displacement position, the recess or notch giving rise to abutment 37 onto which joint 47 is articulated communicates with the forward portion of chamber 25.
In the embodiments described above, bases 25a, 26a of chambers 25, 26, when viewed in plan, are arcs of circumference the centre of which is located on rotation axis A of ring 12, and chambers 25, 26 have constant radial sizes. This entails that the different stages or pistons have actuating surfaces 53a, 54a, or, alternatively, 53b, 54b, on which the fluid under pressure acts, having constant areas and therefore generate a torque that is proportional to the pressure of the actuating fluid and is constant over the whole rotation of ring 12.
In the pump according to this embodiment, denoted 101, the displacement regulation pistons consist of slidable radial vanes 123, 124 urged by resilient means 170, 171, like in the embodiment shown in
The solutions shown in
The operation of such a variant embodiment is similar to that described above. Considering vane 123, the only difference is that, during the rotation, due to the lack of concentricity of wall 125a with respect to ring 12 and hence to the increasing radial size of chamber 125, vane 123 will progressively come out from slot 123′, whereby its actuating surface 123a or, alternatively, 123b (and of course its thrust area) and consequently the rotation torque applied to ring 12 progressively increase. This allows compensating, for instance, the increase in the resistant torque caused by the increase in the force exerted by reaction spring 34 and/or by the rotation frictions.
The invention actually attains the desired aims. By configuring the stator ring as a multistage rotary piston to which the pressure of the control fluid is directly applied, external driving units are eliminated, and hence the structure is simpler and therefore less expensive and less prone to failures, as well as less cumbersome.
It is clear that the above description has been given only by way of non-limiting example and that changes and modifications are possible without departing from the scope of the invention.
For instance, in
Of course, a barrier similar to barrier 40 and an independent feed with the oil coming from delivery duct 21 or from outlet 63 of oil filter 62 could be provided also for lightening cavity 39 and for further cavities, if any, formed in ring 12. Cavity 39 and the further cavities, if any, thus form in turn further regulation stages.
Moreover, even though
Still in the embodiment shown in
Lastly, even if the invention has been disclosed in detail with reference to a pump for the lubrication oil of a motor vehicle engine, it can be applied to any positive displacement pump for conveying fluid from a first to a second working environment, in which a delivery rate reduction as the pump speed increases is convenient.
Number | Date | Country | Kind |
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TO2012A000237 | Mar 2012 | IT | national |
TO2012A001007 | Nov 2012 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2013/051974 | 3/13/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2013/140304 | 9/26/2013 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
2685842 | Hufferd | Aug 1954 | A |
4778352 | Nakajima | Oct 1988 | A |
7484939 | Hansen | Feb 2009 | B2 |
9404495 | Cadeddu | Aug 2016 | B2 |
20090202375 | Shulver | Aug 2009 | A1 |
20100232989 | Watanabe | Sep 2010 | A1 |
Number | Date | Country |
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785 548 | Dec 1980 | SU |
0073660 | Dec 2000 | WO |
Entry |
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International Search Report for PCT/IB2013/051974 dated Jun. 6, 2013. |
Written Opinion for PCT/IB2013/051974 dated Jun. 6, 2013. |
Number | Date | Country | |
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20150030485 A1 | Jan 2015 | US |