This invention relates generally to fluid pumps and more particularly to a variable displacement vane pump.
Hydraulic power transmission assemblies and fluid distribution systems may utilize a vane-type pump. Such pumps typically have a rotor with a plurality of circumferentially spaced vanes rotatably carried by the rotor and slidable relative thereto in slots provided in the rotor. The rotor and vanes cooperate with the internal contour of a containment ring or eccentric ring eccentrically mounted relative to an axis of the rotor and vanes to create fluid chambers between the containment ring or eccentric ring, rotor and vanes. Due to the eccentricity between the containment ring or eccentric ring and the rotor and vanes, the fluid chambers change in volume as they are moved with the rotating rotor and become larger in volume as they are moved across an inlet port and smaller in volume across an outlet port. To vary the eccentricity between the containment ring or eccentric ring and the rotor, the containment ring or eccentric ring may be pivoted upon a fixed axis in a pump housing. Pivoting the containment ring or eccentric ring varies the change in volume of the fluid chambers in use of the pump and hence, varies the displacement characteristic of the pump.
Side plates carried by the pump housing enclose the containment ring or eccentric ring, the rotor and the vanes, and provide passages through which fluid flows to and from the rotor and vanes. These passages, along with timing grooves and the containment ring or eccentric ring contour define pump cycles or zones, namely a fill or inlet zone, a precompression zone from the inlet to the outlet, a displacement or discharge zone, and a decompression zone from the outlet to the inlet.
In current vane-type pumps, the containment ring or eccentric ring is pivoted and oriented by a fluid pressure signal applied to a piston or directly to the containment ring which pivots the containment ring or eccentric ring against the bias of a fixed spring. In other words, a single fluid pressure signal is used to pivot the containment ring or eccentric ring. Accordingly, the control of the containment ring or eccentric ring is essentially limited to a pressure relief type control wherein the containment ring or eccentric ring is pivoted against the bias of the spring only when a sufficient pressure is applied to the piston or containment ring or eccentric ring. When the fluid pressure applied to the piston is not sufficient to move the containment ring or eccentric ring against the bias of a fixed spring, the position of the containment ring or eccentric ring is determined by the spring which limits to one regulation profile characteristic.
Additionally, it has been recognized that for efficient and quiet operation of a vane-type pump it is desirable to maintain the vanes in continuous contact with the containment ring or eccentric ring. Some vane-type pumps depend upon centrifugal force to maintain the contact between the vanes and the containment ring or eccentric ring. These pumps may lack positive and continuous contact between the vane and containment ring or eccentric ring resulting in adverse wear and decreased pump performance. One method to improve the contact between the vanes and the containment ring or eccentric ring involves applying a discharge fluid pressure to chambers or slots in the rotor in which the vanes are received. The fluid pressure drives the vanes radially outwardly and into contact with the containment ring or eccentric ring. However, in at least some conditions, the vanes have a tendency to remain in the rotor slots and the centrifugal force of the spinning rotor is not sufficient to overcome the viscous drag force on the vanes. Without the vanes extending radially outwardly from the rotor, the rotating rotor displaces little if any fluid such that there is little or no discharge pressure. Accordingly, there is little or no discharge pressure communicated to the vane slots and tending to force the vanes radially outwardly from the rotor. Hence, the pump will not prime.
A variable displacement vane-type fluid pump is provided which has a regulated discharge controlled at least in part by a pair of pilot pressure signals. Desirably, the vane pump of the invention permits improved regulation of the pump discharge such that the pump can meet the various requirements of lubrication for internal combustion engines at all speeds. Of course, the vane pump may also be utilized in power transmission and other fluid distribution applications. The variable displacement vane pump of the invention may utilize both hydrostatic and mechanical assistance in radially positioning its vanes to ensure efficient and quiet operation of the pump and to facilitate priming of the pump. The vane pump of the invention may also use both hydrostatic and mechanical actuators to control the position of its containment ring or eccentric ring and hence, regulate the output of the pump. According to yet another aspect of the present invention, to prevent inlet flow restriction or cavitation, a valve may be provided to permit some of the pump outlet or discharge flow to exhaust into the pump inlet to provide needed velocity energy to the fluid flow in the pump inlet.
To achieve the dual pilot pressure regulation of the pump output the vane pump has a pair of actuators each operable to position the containment ring or eccentric ring as desired. In one embodiment of the invention, the actuators are opposed pistons that are each actuated by a separate pilot pressure signal to pivot the cam as a function of the pressure signals. In another embodiment, a seal may be provided between the containment ring or eccentric ring and the pump housing defining separate chambers, the chambers receive pressurized fluid bearing directly on the containment ring or eccentric ring to position it and function as the actuators without any pistons between the fluid signal and the containment ring or eccentric ring. In any of the embodiments, the cam may be biased in one or both directions of its pivotal movement, such as by one or more springs.
To ensure priming of the pump and development of discharge pressure, one or more rings lie adjacent to the rotor radially inwardly of the vanes to ensure that at least some of the vanes extend radially outwardly beyond the rotor and in contact with the contoured ring at all times. Preferably, hydrostatic pressure is employed in chambers behind the vanes to provide full extension of the vanes and maintain them in continuous contact with the containment ring or eccentric ring.
Accordingly, some of the objects, features and advantages of this invention include providing an eccentric vane pump which enables improved control of the pump discharge, ensures priming of the pump, reduces inlet flow restriction and cavitation, enables pressure signals from two or more points in the hydraulic circuit to be used to regulate pump discharge, strategically positions the cam and its pivot to minimize movement in the direction perpendicular to the desired direction of movement of the eccentric ring as it pivots, is of relatively simple design and economical manufacture and assembly, is durable, reliable and has a long and useful life in service.
These and other objects, features and advantages of this invention will be apparent from the following detailed description of the preferred embodiments, appending claims and accompanying drawings in which:
Referring in more detail to the drawings,
The housing 22 preferably comprises a central body 24 defining an internal chamber 26 in which the containment ring or eccentric ring 20 and rotor 12 are received. The housing 22 further includes a pair of end plates 28,30 on opposed, flat sides of the central body 24 to enclose the chamber 26. A groove 32 formed in an internal surface 34 of the central body 24 is constructed to receive a pivot pin 36 between the containment ring or eccentric ring 20 and housing 22 to permit and control pivotal movement of the containment ring or eccentric ring 20 relative to the housing 22. Spaced from the groove 32 and preferably at a generally diametrically opposed location, a seat surface 38 is provided in the central body 24. The seat surface 38 is engageable with the containment ring or eccentric ring 20 in at least certain positions of the containment ring or eccentric ring to provide a fluid tight seal between them. One or both of the containment ring or eccentric ring 20 and central body 24 may carry an elastomeric or other type seal 40 that defines at least in part the seat surface.
The containment ring or eccentric ring 20 is annular having an opening 41 and is received within the chamber 26 of the housing 22. The containment ring or eccentric ring 20 has a groove 42 in its exterior surface which receives in part the pivot pin 36 to permit pivotal movement between the containment ring or eccentric ring 20 and central body 24. Such pivotal movement of the containment ring or eccentric ring 20 is limited by engagement of the exterior surface of the containment ring or eccentric ring 20 with the interior surface 34 of the central body 24. As viewed in
To move fluid through the pump 10, a rotating displacement group 50 is provided in the housing 22. The rotating displacement group 50 comprises a central drive shaft 52, the rotor 12 which is carried and driven for rotation by the drive shaft 52, and a plurality of vanes 14 slidably carried by the rotor 12 for co-rotation with the rotor 12. The drive shaft 52 is fixed in position for rotation about its own axis 53. The rotor 12 is fixed to the drive shaft 52 for co-rotation therewith about the axis of the shaft 52.
As shown, the rotor 12 is a generally cylindrical member having a plurality of circumferentially spaced apart and axially and radially extending slots 54 that are open to an exterior surface 56 of the rotor 12 and which terminate inwardly of the exterior surface 56. Each slot 54 is constructed to slidably receive a separate vane 14 so that the vanes are movable relative to the rotor 12 between retracted and extended positions. Each slot 54 in the rotor 12 preferably terminates at a small chamber 58 constructed to receive pressurized fluid. The pressurized fluid in a chamber 58 acts on the vane 14 in the associated slot 54 to cause the vane 14 to slide radially outwardly until it engages the internal surface 34 of the containment ring or eccentric ring 20. Preferably, during operation of the pump 10, the fluid pressure within the chamber 58 and slot 54 is sufficient to maintain substantially continuous contact between the vanes 14 and the internal surface of the containment ring or eccentric ring 20.
In accordance with one aspect of the present invention, a vane extension member 60 is movably positioned on the rotor 12 to engage one or more of the vanes 14 and cause such vanes 14 to extend radially outwardly beyond the periphery of the rotor 12. This facilitates priming the pump 10 by ensuring that at least two of the vanes 14 extend beyond the periphery of the rotor 12 at all times. Without the extension member 60 the vanes 14 may tend to remain in their retracted position, not extending beyond the exterior 56 of the rotor 12, such that subsequent turning of the rotor 12 without any vanes 14 extending outwardly therefrom, does not displace sufficient fluid to prime the pump 10 and increase the pump output pressure. Accordingly, no fluid pressure is generated in the chambers 58 or slots 54 of the rotor 12 and therefore no pressure acts on the vanes 14 causing them to extend outwardly and the pump 10 will not prime. Such a condition may be encountered, for example, in mobile and automotive applications when starting a cold vehicle in cold weather such as during a cold start of an automobile.
In the embodiment shown in
Desirably, as shown in
To displace fluid, the containment ring or eccentric ring 20 is mounted eccentrically relative to the drive shaft 52 and rotor 12. This eccentricity creates a varying clearance or gap between the containment ring or eccentric ring 20 and the rotor 12. The varying clearing creates fluid pumping chambers 70, between adjacent vanes 14, the rotor 12 and the internal surface of the containment ring or eccentric ring 20, which have a variable volume as they are rotated in use. Specifically, each pumping chamber 70 increases in volume during a portion of its rotational movement, thereby creating a drop in pressure in that pumping chamber 70 tending to draw fluid therein. After reaching a maximum volume, each pumping chamber 70 then begins to decrease in volume increasing the pressure therein until the pumping chamber is registered with an outlet and fluid is forced through said outlet at the discharge pressure of the pump 10. Thus, the eccentricity provides enlarging and decreasing pumping chambers 70 which provide both a decreased pressure to draw fluid in through the inlet of the pump 10 and thereafter increase the pressure of the fluid and discharge it from the outlet of the pump 10 under pressure.
The degree of the eccentricity determines the operational characteristics of the pump 10, with more eccentricity providing higher flow rate of the fluid through the pump 10 and less eccentricity providing a lower flow rate in pressure of the fluid. In a so-called “zero displacement position” or the second position of the containment ring or eccentric ring 20 shown in
As shown in
Desirably, as best shown in
Preferably, to control the application of fluid pressure signals to the actuators that in turn control the movement of the containment ring or eccentric ring 20, a single control valve 80 reacts to two pilot pressure signals and their application to the actuators. As shown in
As shown in
In more detail, the plunger 90 has a cylindrical body 120 with a blind bore 122 therein to receive and retain one end of the first spring 92. An enlarged head 124 at one end of the plunger 90 is closely slidably received in the chamber 98, which may be formed in, for example, the pump housing 22, and is constructed to engage the outer sleeve 88 to limit movement of the plunger 90 in that direction. The outer sleeve 88 is preferably press-fit or otherwise fixed against movement in the chamber 98. The outer sleeve 88 has a bore 126 which slidably receives the body 120 of the plunger 90, a radially inwardly extending rim 128 at one end to limit movement of the spool portion 82 toward the plunger 90, and a reduced diameter opposite end 130 defining the annular chamber 104 in which the second spring 94 is received. The annular chamber 104 may also receive fluid under pressure which acts on the plunger 90.
The spool portion 82 is generally cylindrical and is received in the bore 84 of a body, such as the pump housing 22. The spool portion 82 has a blind bore 132, is open at one end 134 and is closed at its other end 108. A first recess 136 in the exterior of the spool portion 82 leads to one or more passages 139 which open into the blind bore 132. The first recess 136 is selectively aligned with the third outlet 116 to permit the controlled volume of pressurized fluid, keeping the displacement high at the second actuator 72 (chamber 26a) to vent back through the spool portion 82 via the first recess 136, corresponding passages 139 blind bore 132 and the first outlet 110 leading to the sump or reservoir 112. This reduces the volume and pressure of fluid at the second actuator 72 (chamber 26a). Likewise, the spool portion 82 has a second recess 140 which leads to corresponding passages 142 opening into the blind bore 132 and which is selectively alignable with the second outlet 114 to permit fluid controlled volume of pressurized fluid, keeping the displacement low at the first actuator 74 (chamber 26b) to vent back through the valve 80 via the second recess 140, corresponding passages 142, blind bore 132 and first outlet 110 to the sump or reservoir 112.
The spool portion 82 also has a third recess 144 disposed between the first and second recesses 136, 140 and generally aligned with the second inlet 100. The third recess 144 has an axial length greater than the distance between the second inlet 100 and the second outlet 114 and greater than the distance between the second inlet 100 and the third outlet 116. Accordingly, when the spool portion 82 is sufficiently displaced toward the plunger portion 86, the third recess 144 communicates the second outlet 114 with the second inlet 100 to enable fluid at discharge pressure to flow through the second outlet 114 from the second inlet 100. This increases the volume and pressure of fluid acting on the first actuator 74. Likewise, when the spool portion 82 is displaced sufficiently away from the plunger portion 86, the third recess 144 communicates the second inlet 100 with the third outlet 116 to permit fluid at pump discharge pressure to flow through the third outlet 116 from the second inlet 100. This increases volume and pressure of fluid acting on the second actuator 72. From the above it can be seen that displacement of the spool portion 82 controls venting of the displacement control chamber through the first and second recesses 136, 140, respectively, when they are aligned with the second and third outlets 114, 116, respectively. Displacement of the spool portion 82 also permits charging or increasing of the pilot pressure signals through the third recess 144 when it is aligned with the second and third outlets 114, 116, respectively.
Desirably, the displacement of the spool portion 82 may be controlled at least in part by two separate fluid signals from two separate portions of the fluid circuit. As shown, fluid at pump discharge pressure is provided to chamber 98 so that it is applied to the head 124 of the plunger 90 and tends to displace the plunger 90 toward the spool portion 82. This provides a force (transmitted through the first spring 92) tending to displace the spool portion 82. This force is countered, at least in part, by the second spring 94 and the fluid pressure signal from a second point in the fluid circuit which is applied to the distal end 108 of the spool portion 82 and to the chamber 104 between the outer sleeve 88 and plunger 90 which acts on the head 124 of the plunger 90 in a direction tending to separate the plunger from the outer sleeve. The movement of the spool portion 82 can be controlled as desired by choosing appropriate springs 92, 94, fluid pressure signals and/or relative surface areas of the plunger head 124 and spool portion end 108 upon which the pressure signals act. Desirably, to facilitate calibration of the valve 80, the second spring 94 may be selected to control the initial or at rest compression of the first spring 92 to control the force it applies to the spool portion 82 and plunger 90.
In response to these various forces provided by the springs 92, 94 and the fluid pressure signals acting on the plunger 90 and the spool portion 82, the spool portion 82 is moved to register desired recesses with desired inlet or outlet ports to control the flow of fluid to and from the first and second actuators 72, 74 (or chamber 26a/26b). More specifically, as viewed in
As best shown in
Accordingly, the fluid discharged from the pump 10 acts on the land 162 by way of passage 156 in communication with from outlet line 157 and tends to displace the inlet flow valve 150 in a direction opposed by the spring 159 and the pilot pressure signal applied to the inlet flow valve 150 through the pilot fluid passage 158. When the pressure of fluid discharged from the pump 10 is high enough, to overcome the spring and pilot pressure from passage 158, the inlet flow valve 150 will be displaced so that its land 162 will be moved far enough to open the inlet passage 160 permitting communication between the supply passage 156 and inlet passage 160 through the bore 152 and passage 161, as shown in FIG. 9. Thus, a portion of the fluid discharged from the pump 10 is fed back into the inlet 16 of the pump 10 along with fluid supplied from the reservoir 112 for the reasons stated above. This aspirated flow of pressurized fluid into the inlet 16 supercharges the pump inlet to ensure that the pump 10 is pumping liquid and not air or gas. This prevents cavitation and improves the pump efficiency and performance.
The purpose of the valve 150 and its supercharging effect is to convert available pressure energy into velocity energy at the inlet to provide supercharging.
Accordingly, the pump 10 incorporates many features which facilitate the design and operation of the pump, enable vastly improved control over the pump operating parameters and output, and improve overall pump performance and efficiency. Desirably, the vane pump of the invention can meet the various requirements of lubrication for internal combustion engines at all speeds. Of course, the vane pump may also be utilized in power transmission and other fluid distribution applications.
Finally, while preferred embodiments of the invention have been described in some detail herein, the scope of the invention is defined by the claims which follow. Modifications of and applications for the inventive pump which are entirely within the spirit and scope of the invention will be readily apparent to those skilled in the art.
This application claims the benefit of U.S. Provisional Application Ser. No. 60/255,629, titled “Variable Displacement Pump and Method,” filed Dec. 12, 2000.
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