Variable displacement vane pump

Abstract

A variable displacement vane pump, including a pump body, a driving shaft, a rotor, a cam ring swingable around a swing fulcrum, first and second support members on opposite axial sides of the cam ring, a suction port and a discharge port disposed on at least one of the support members, a seal dividing a space on an outer circumferential side of the cam ring into a first fluid pressure chamber defined in a direction in which the cam ring is swung to cause increase in a flow rate of a working fluid discharged, and a second fluid pressure chamber defined in a direction in which the cam ring is swung to cause decrease in the flow rate of the working fluid discharged, and a plunger biasing the cam ring from a side of the second fluid pressure chamber toward a side of the first fluid pressure chamber.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a cross-section taken along line 1-1 of FIG. 3, showing a first embodiment of a variable displacement vane pump according to the present invention.

FIG. 2 is a side view of the variable displacement vane pump shown in FIG. 1, showing a part thereof in cross-section.

FIG. 3 is a longitudinal section taken along line 3-3 of FIG. 1.

FIG. 4 is a longitudinal section of a plunger used in the first embodiment of the variable displacement vane pump, partially showing modification of the plunger.

FIG. 5 is an explanatory diagram showing an operation of the first embodiment of the variable displacement vane pump according to the present invention.

FIG. 6 is a view similar to FIG. 1, showing a second embodiment of the variable displacement vane pump.

FIG. 7 is a view similar to FIG. 1, showing a third embodiment of the variable displacement vane pump according to the present invention.

FIG. 8 is a view similar to FIG. 1, showing a fourth embodiment of the variable displacement vane pump according to the present invention.

FIG. 9 is a view similar to FIG. 1, showing a fifth embodiment of the variable displacement vane pump according to the present invention.

FIG. 10 is a view similar to FIG. 1, showing a sixth embodiment of the variable displacement vane pump according to the present invention.

FIG. 11 is a section taken along line 11-11 of FIG. 10.

FIG. 12 is a view similar to FIG. 1, showing an essential part of a seventh embodiment of the variable displacement vane pump according to the present invention.

FIG. 13 is a fragmentary cross-section showing a modified arrangement of a cam ring biasing mechanism of the first embodiment of the variable displacement vane pump.

Claims

1. A variable displacement vane pump, comprising: a pump body;a driving shaft supported on the pump body;a rotor disposed within the pump body and rotatably driven by the driving shaft, the rotor including a plurality of vanes arranged in a circumferential direction of the rotor;an annular cam ring disposed within the pump body so as to be swingable around a swing fulcrum, the cam ring cooperating with the rotor and the vanes to define a plurality of pump chambers on an inner circumferential side of the cam ring;a first support member disposed at one axial end of the cam ring;a second support member disposed at an opposite axial end of the cam ring;a suction port and a discharge port which are disposed on at least one of the first and second support members, the suction port being open to a suction area in which a volume of each of the pump chambers is gradually increased with the rotation of the rotor, the discharge port being open to a discharge area in which the volume of each of the pump chambers is gradually decreased with the rotation of the rotor;a seal disposed on an outer circumferential side of the cam ring so as to divide a space on the outer circumferential side of the cam ring into a first fluid pressure chamber and a second fluid pressure chamber, the first fluid pressure chamber being defined in a swing direction of the cam ring in which the cam ring is swung to cause increase in a flow rate of a working fluid which is discharged from the discharge port, the second fluid pressure chamber being defined in a swing direction of the cam ring in which the cam ring is swung to cause decrease in the flow rate of the working fluid which is discharged from the discharge port, the second fluid pressure chamber receiving at least a fluid pressure which is sucked from the suction port; anda plunger which biases the cam ring from a side of the second fluid pressure chamber toward a side of the first fluid pressure chamber.

2. The variable displacement vane pump as claimed in claim 1, wherein the plunger is constructed such that a fluid pressure discharged from the discharge port is introduced into an inside of the plunger.

3. The variable displacement vane pump as claimed in claim 2, wherein the pump body comprises a plunger accommodating bore in which the plunger is disposed so as to be moveable in an axial direction of the plunger accommodating bore, the variable displacement vane pump further comprising a seal disposed between an outer circumferential surface of the plunger and an inner circumferential surface of the plunger accommodating bore.

4. The variable displacement vane pump as claimed in claim 2, further comprising a metering orifice disposed on a downstream side of the discharge port, wherein a fluid pressure on a downstream side of the metering orifice is introduced into the plunger.

5. The variable displacement vane pump as claimed in claim 2, further comprising a metering orifice disposed on a downstream side of the discharge port, wherein a fluid pressure on an upstream side of the metering orifice is introduced into the plunger.

6. The variable displacement vane pump as claimed in claim 2, further comprising a metering orifice disposed on a downstream side of the discharge port and a control valve which is operated by a pressure difference between upstream and downstream sides of the metering orifice, the control valve controlling at least a fluid pressure to be introduced in the first fluid pressure chamber, wherein the plunger receives a fluid pressure on the downstream side of the metering orifice which is introduced into the control valve.

7. The variable displacement vane pump as claimed in claim 6, wherein the control valve comprises a downstream pressure chamber into which the fluid pressure on the downstream side of the metering orifice is introduced, the downstream pressure chamber being disposed on a side of one end of the control valve and located on a same side of the plunger with respect to the driving shaft, the variable displacement vane pump further comprising a pressure introduction passage through which the downstream pressure chamber of the control valve and the inside of the plunger are communicated with each other.

8. The variable displacement vane pump as claimed in claim 2, wherein further comprising a metering orifice disposed on a downstream side of the discharge port and a control valve which is operated by a pressure difference between upstream and downstream sides of the metering orifice, the control valve being constructed to control at least a fluid pressure to be introduced in the first fluid pressure chamber, wherein the plunger receives a fluid pressure on the upstream side of the metering orifice which is introduced into the control valve.

9. The variable displacement vane pump as claimed in claim 8, wherein the control valve is constructed to control the fluid pressure to be introduced in the first fluid pressure chamber by selectively supplying the fluid pressure on the upstream side of the metering orifice and a fluid pressure which is introduced from the suction port into the control valve, and the plunger receives a same fluid pressure as the fluid pressure to be introduced in the first fluid pressure chamber.

10. The variable displacement vane pump as claimed in claim 2, further comprising a resilient member which urges the plunger toward the cam ring.

11. The variable displacement vane pump as claimed in claim 2, wherein the fluid pressure which is introduced into the inside of the plunger is higher than a fluid pressure to be introduced into the first fluid pressure chamber.

12. The variable displacement vane pump as claimed in claim 1, wherein the cam ring has a planar contact surface which is contacted with the plunger.

13. The variable displacement vane pump as claimed in claim 1, further comprising a solenoid which is operative to bias the plunger toward the cam ring.

14. The variable displacement vane pump as claimed in claim 1, wherein the plunger has a convex end surface which is contacted with the cam ring and formed into a partially spherical shape.

15. The variable displacement vane pump as claimed in claim 1, wherein the plunger is disposed on an opposite side of the swing fulcrum of the cam ring with respect to the driving shaft.

16. The variable displacement vane pump as claimed in claim 1, wherein the plunger is arranged to be inclined toward a side of the suction port with respect to an imaginary reference plane which extends through a middle point between a start end of the suction port 8 and a terminal end of the discharge port and a middle point between a terminal end of the suction port 8 and a start end of the discharge port.

17. The variable displacement vane pump as claimed in claim 1, wherein the pump body comprises a plunger accommodating bore in which the plunger is disposed so as to be moveable in an axial direction of the plunger accommodating bore, the pump body and the plunger are made of a material which has a same value of coefficient of linear expansion.

18. The variable displacement vane pump as claimed in claim 1, wherein the pump body comprises a plunger accommodating bore in which the plunger is disposed so as to be moveable in an axial direction of the plunger accommodating bore, the plunger has a generally cylindrical shape and a convex outer circumferential surface which is formed into a partially spherical shape.

19. The variable displacement vane pump as claimed in claim 1, wherein the plunger is placed offset around the driving shaft by an approximate 90° angle from the swing fulcrum of the cam ring toward the side of the second fluid pressure chamber.

20. The variable displacement vane pump as claimed in claim 1, wherein the cam ring comprises a convex contact portion on an outer circumferential surface which is contacted with the plunger, the convex contact portion being formed into a partially spherical shape.

21. The variable displacement vane pump as claimed in claim 1, further comprising an annular adapter ring disposed within the pump body, the cam ring being swingably disposed inside the adapter ring, the adapter ring cooperating with the cam ring to define therebetween the first fluid pressure chamber and the second fluid pressure chamber, wherein the pump body comprises a first plunger accommodating bore, the adapter ring comprises a second plunger accommodating bore, and the plunger comprises a body portion slidably disposed in the first plunger accommodating bore and a small-diameter portion which has a diameter smaller than a diameter of the body portion and extends toward the cam ring through the second plunger accommodating bore.

22. The variable displacement vane pump as claimed in claim 21, wherein the plunger further comprises a stop between the body portion and the small-diameter portion, the stop is configured to abut on a stepped surface between an inner circumferential surface of the first plunger accommodating bore and an inner circumferential surface of the second plunger accommodating bore.

23. The variable displacement vane pump as claimed in claim 1, further comprising a lid and a bolt through which the lid is fixed to the pump body, wherein the pump body comprises a plunger accommodating bore with an open end which is exposed to an outside of the pump body, the plunger is disposed in the plunger accommodating bore so as to be moveable in an axial direction of the plunger accommodating bore, and the open end of the plunger accommodating bore is covered with the lid.

24. The variable displacement vane pump as claimed in claim 23, wherein the bolt comprises a plurality of bolts which are arranged on an imaginary plane substantially perpendicular to the driving shaft.

25. The variable displacement vane pump as claimed in claim 1, further comprising a metering orifice disposed on a downstream side of the discharge port and a control valve which is operated by a pressure difference between upstream and downstream sides of the metering orifice, the control valve controlling a fluid pressure to be introduced in the first fluid pressure chamber.

26. The variable displacement vane pump as claimed in claim 1, wherein the cam ring is supported on a support surface which is inclined toward the side of the second fluid pressure chamber with respect to an imaginary reference plane X such that a distance between the support surface and the imaginary reference plane X is gradually increased.

27. A variable displacement vane pump, comprising: a pump body;a driving shaft supported on the pump body;a rotor disposed within the pump body and rotatably driven by the driving shaft, the rotor including a plurality of vanes arranged in a circumferential direction of the rotor;an annular cam ring disposed within the pump body so as to be swingable around a swing fulcrum, the cam ring cooperating with the rotor and the vanes to define a plurality of pump chambers on an inner circumferential side of the cam ring;a first support member disposed at one axial end of the cam ring;a second support member disposed at an opposite axial end of the cam ring;a suction port and a discharge port which are disposed on at least one of the first and second support members, the suction port being open to a suction area in which a volume of each of the pump chambers is gradually increased with the rotation of the rotor, the discharge port being open to a discharge area in which the volume of each of the pump chambers is gradually decreased with the rotation of the rotor;a seal disposed on an outer circumferential side of the cam ring so as to divide a space on the outer circumferential side of the cam ring into a first fluid pressure chamber and a second fluid pressure chamber, the first fluid pressure chamber being defined in a swing direction of the cam ring in which the cam ring is swung to cause increase in a flow rate of a working fluid which is discharged from the discharge port, the second fluid pressure chamber being defined in a swing direction of the cam ring in which the cam ring is swung to cause decrease in the flow rate of the working fluid which is discharged from the discharge port, the second fluid pressure chamber receiving at least a fluid pressure which is sucked from the suction port;a metering orifice disposed on a downstream side of the discharge port;a control valve which receives a pressure difference between upstream and downstream sides of the metering orifice; anda plunger which receives a fluid pressure controlled by the control valve, the plunger biasing the cam ring from a side of the second fluid pressure chamber toward a side of the first fluid pressure chamber.

28. The variable displacement vane pump as claimed in claim 27, wherein the control valve controls a fluid pressure in the first fluid pressure chamber.

29. A variable displacement vane pump, comprising: a pump body;a driving shaft supported on the pump body;a rotor disposed within the pump body and rotatably driven by the driving shaft, the rotor including a plurality of vanes arranged in a circumferential direction of the rotor;an annular cam ring disposed within the pump body so as to be swingable around a swing fulcrum, the cam ring cooperating with the rotor and the vanes to define a plurality of pump chambers on an inner circumferential side of the cam ring;a first support member disposed at one axial end of the cam ring;a second support member disposed at an opposite axial end of the cam ring;a suction port and a discharge port which are disposed on at least one of the first and second support members, the suction port being open to a suction area in which a volume of each of the pump chambers is gradually increased with the rotation of the rotor, the discharge port being open to a discharge area in which the volume of each of the pump chambers is gradually decreased with the rotation of the rotor;a seal disposed on an outer circumferential side of the cam ring so as to divide a space on the outer circumferential side of the cam ring into a first fluid pressure chamber and a second fluid pressure chamber, the first fluid pressure chamber being defined in a swing direction of the cam ring in which the cam ring is swung to cause increase in a flow rate of a working fluid which is discharged from the discharge port, the second fluid pressure chamber being defined in a swing direction of the cam ring in which the cam ring is swung to cause decrease in the flow rate of the working fluid which is discharged from the discharge port; anda plunger provided on the cam ring, the plunger biasing the cam ring from a side of the second fluid pressure chamber toward a side of the first fluid pressure chamber.

30. A variable displacement vane pump, comprising: a pump body;a driving shaft supported on the pump body;a rotor disposed within the pump body and rotatably driven by the driving shaft, the rotor including a plurality of vanes arranged in a circumferential direction of the rotor;an annular cam ring disposed within the pump body so as to be swingable around a swing fulcrum, the cam ring cooperating with the rotor and the vanes to define a plurality of pump chambers on an inner circumferential side of the cam ring;a first support member disposed at one axial end of the cam ring;a second support member disposed at an opposite axial end of the cam ring;a suction port and a discharge port which are disposed on at least one of the first and second support members, the suction port being open to a suction area in which a volume of each of the pump chambers is gradually increased with the rotation of the rotor, the discharge port being open to a discharge area in which the volume of each of the pump chambers is gradually decreased with the rotation of the rotor;a seal disposed on an outer circumferential side of the cam ring so as to divide a space on the outer circumferential side of the cam ring into a first fluid pressure chamber and a second fluid pressure chamber, the first fluid pressure chamber being defined in a swing direction of the cam ring in which the cam ring is swung to cause increase in a flow rate of a working fluid which is discharged from the discharge port, the second fluid pressure chamber being defined in a swing direction of the cam ring in which the cam ring is swung to cause decrease in the flow rate of the working fluid which is discharged from the discharge port, the second fluid pressure chamber receiving at least a fluid pressure which is sucked from the suction port; andcam ring biasing means for biasing the cam ring from a side of the second fluid pressure chamber toward a side of the first fluid pressure chamber.

31. The variable displacement vane pump as claimed in claim 30, wherein the cam ring is supported on a support surface which is inclined toward the side of the second fluid pressure chamber with respect to an imaginary reference plane X such that a distance between the support surface and the imaginary reference plane X is gradually increased.