This invention relates to a device for improving the recovery of curved logs or cants by getting more marketable lumber from them.
BACKGROUND OF THE INVENTION
In preparing lumber for the construction market, it has been the object to provide boards of substantially uniform thickness along the length of each board. In the past, it has been the practice to sell unevenly cut boards at below high quality boards due to the variations in the sawn boards However, with the increasing price of raw logs and the decreasing value of finished lumber, attempts have been made to improve the sawing apparatus to enable improved handling of curved cants to increase the amount of merchandisable lumber obtained. Further, the devices installed in mills to saw curved cants have generally been complicated in structure and expensive to maintain to allow accurate sawing of curved cants.
DESCRIPTION OF THE PRIOR ART
A number of employed devices, such as that shown in U.S. Pat. No. 5,722,474, commonly referred to as the “Wiggle Box Gang”, use a pivoting gang saw arrangement where the arbor on which the saws are mounted is pivotable about a vertical axis as the cant is fed to the gang. While such systems have generally been effective in salvaging curved cants, that is, the mill operator was able to produce more usable boards than straight sawing technologies, initial cost and installation of such systems has been expensive and the maintenance has been relatively high. Where a pivoting gang apparatus such as this is utilized, there is a significant gap in the flow of cants through the system to allow the pivoting mechanism to set properly for the on-coming piece. This, coupled with a maximum speed limitation imposed by the saw's ability to saw properly, limited the volume of material processed to sometime necessitate multiple lines to reach the production goals desired.
Another employed device is often referred to as a “Curved Canting” system. In a conventional curved canting operation, a chipping station precedes the gang saw station where chipping heads are physically separated from the gang saw chamber. In such an operation, the chipping heads are moved and controlled in a manner to follow the path of curvature of a cant to chip two parallel faces on the sides of the cant. The cant is then fed to the gang saw. The conventional curved canting system provides a fixed control guide arm mounted on the conveyor apparatus immediately upstream of the bank of saws in the gang so that the saws themselves need not be pivotally mounted but only rotatably mounted on a conventional driven arbor. The cutting of a curved cant often, however, results in what is called a snipe end board, that is, one the thickness of which varies from one dimension to a smaller dimension in thickness. Such produced boards frequently require cutting off the non-uniform end piece which is then discarded thereby reducing the yield.
Thus, there is a need for a more controllable system and device to handle curved cants that will not require major modification of an already installed fixed apparatus and one which can be easily maintained by mill employees.
SUMMARY OF THE INVENTION
The present invention of the variable guide system provides a control guide arm mounted on the conveyor apparatus immediately upstream of the bank of saws in the gang so that the saws themselves need not be pivotally mounted but only rotatably mounted on a conventional driven arbor. An inspection station is provided upstream of the guide arm and upstream of the chipping station and will provide output to the guide arm in a timed manner so that the guide arm will be pivoted about a mounting axis to engage the cant in cooperation with a press arm as the front end of the cant is entering the gang saw. The inspection station is provided with a plurality of light sources, such as lasers and light detectors and may be one of those that are commercially available. The actuation device for the guide arm may be one of a number of types including an electrically actuated solenoid, a fluid piston and cylinder.
The advantages of the present invention are believed to be apparent from the following description taken in conjunction with the accompanying drawings, in which:
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1A is a schematic view from the top of a gang saw apparatus and associated conveyors showing the location of the guide arm of the present invention upstream of the gang saw with the cant, guide and push bars positioning the end of a cant just prior to engaging the gang saw;
FIG. 1B is an alternative schematic view showing a transverse inspection station. FIG. 1C is an alternative schematic view showing a transverse inspection and an out-of-line sawing section.
FIG. 2 is a perspective view of the mounting and the variable guide actuation mechanism used in the present invention.
FIG. 3 is a top view of the guide arm of the present invention; and
DETAILED DESCRIPTION
Referring to the drawings, there is shown in FIG. 1A a schematic illustration of an apparatus for cutting a cant 10 into boards by passing the cant between a gang saw set. In a typical arrangement, a cant 10 will be fed on a conveyor 14 after having been chipped on both sides at a pivoting chipping station 11 which will follow an inspection station 12. At the inspection station 12, the curvature, if any, of the cant is determined by a series of photo detectors, lasers, cameras and light sources mounted above, below and alongside the conveyor path 14 and preferably on either side of the cant 10. In the event that no curvature of any significance is detected at the inspection station 12, a guide arm 16 will be set to its' home “zero” position and a press arm 21 will be operated, such as by a piston and cylinder 33 that is activated when a sensor detects the presence of a cant 10, to push the leading end 19 of the cant chipping station 10 against the guide arm 16. However, any curvature detected at the inspection station 12 will be analyzed by a computer at the inspection station 12 which will calculate any required pivoting of the chipping station 11 as cant 10 travels along the path 14 in order to maximize the amount of useful board lumber that will be obtained as the cant is fed through the gang saw 18. For this purpose, the output of the inspection station will be communicated to an actuator 32 as described below. As noted in FIG. 1C, a press arm 21 is operated upon detection of cant 10 and simply presses the cant 10 against the facing surface of the guide arm 16 while the guide arm 16 will be pivoted about axis 22 to adjust the position of the end 19 relative to the gang saw 18 in order to position the cant to minimize the effect of the curvature at the point of contact with the gang saw 18. An auxiliary guide arm 36 may be positioned to pivot about axis 22 by a piston and cylinder 38 (FIG. 1B) independently of guide arm 16.
Referring to FIG. 2, there is shown a perspective view of the guide arm 16 mounted adjacent to a fixed side bar 20 of the conveyor apparatus typically used in a saw mill. The guide arm 16 is connected to the actuating cylinder 32. The opposite end 24 of the guide arm 16 has an inner edge 26 from which a leaf or tongue 28 extends and which has an aperture receiving a pin to which is attached one end of an operating arm 30, the opposite end of which is attached to a piston head located in a cylinder 32 which may be fluid actuated. The cylinder 32 will, of course, be rigidly attached to the conveyor frame or other fixed support. It will be understood by those skilled in this art that various actuators may be employed in this environment. Control of the cylinder 32 will be effected by actuation of the supply or bleed valves in the fluid lines connected to the cylinder 32 as is well understood in this technology. For example, the valves may be solenoid actuated by a current supplied by the output of a computer associated with the inspection station 12, the details of which are also well understood in this technology and which is commercially available from a number of sources in the market. Typically, the inspection station 12 will determine the curvature of portions of the cant 10 in relation to the speed of the conveyor 15 moving the cant along the path 14. The analysis by the computer in the inspection station 12 will be effective to impart a pivot motion to the chipping station 11 on the conveyor 15 so that the lengths of board formed by the gang saw will be the maximum possible for a cant having the detected curvature. This will increase the yield of the mill virtually independently of curvature of the logs provided to form the cants 10.
Referring to FIGS. 2 and 3, to ensure the accuracy of the pivoting of the guide arm 16, a yoke 34 flexibly attached to the guide arm 16 in order to support an in-feed linebar arm 36 which extends in a direction opposite to the direction of guide arm 16 on the opposite side of the pivot pin 22 as shown in the drawings. Preferably, the guide arm is made of hardened steel and may be L-shaped in cross-section as shown in FIG. 2 to ensure that it is more easily moved by the piston and cylinder arrangement shown without causing undue wear on the cylinder actuator. It will be understood that the arm 36 may also be independently actuated by a separate piston and cylinder arrangement controlled by the output of the inspection station 12. This will effectively extend the range of curved cants that can be handled with the apparatus of this invention.
It will be appreciated that the operation of the guide bar 16 for many curved cants will be set once by the inspection station readings for each cant depending on the detected curvature. It is contemplated that more than one adjustment of the guide bar 16 for an individual cant may be required such as where there is more than one curvature present in the cant. Also, continuous movement of the guide bar can be effected such as for severely irregular cants.
Having described the invention, it will be apparent to those skilled in this art that various modifications may be made thereto without departing from the spirit of the invention as defined in the appended claims.
Patent Application
20090194199
