This application claims the benefit of Korean Patent Application No. 10-2021-0019317, filed with the Korean Intellectual Property Office on Feb. 10, 2021, the contents of which are incorporated herein by reference in its entirety.
The present disclosure relates to a variable heating apparatus, and more particularly, to a heating apparatus whose heating region is formed transparently and is deformable.
Recently, as the number of one-person households increases, the demand for multi-function or compact kitchen appliances is increasing. Particularly, in relation to heating cooking utensils, there is growing interest in cooking utensils capable of cooking food using electricity because using a gas stove causes problems such as toxic gas generated by gas ignition or the like, gas leakage, and the like.
In general, cooking utensils for heating food using electricity are opaque, making it difficult to observe the cooking process of food and difficult to be kept sanitarily.
Accordingly, there is a need to develop a heating cooking utensil which can allow a user to easily observe the process of cooking food, can be hygienically managed, and can perform multi-functions.
An objective achieved by the present disclosure is to provide a variable heating apparatus which is capable of performing multi-functions because of its deformability, and capable of allowing the user to easily observe a heating process of an object because a heating region is transparent.
However, the objectives to be achieved by the present disclosure are not limited to the above-mentioned one, and other unmentioned objectives will be clearly understood by those skilled in the art from the following description.
An embodiment of the present disclosure provides a variable heating apparatus including a first transparent heating part including a first transparent heat generating body; a second transparent heating part including a second transparent heat generating body; and a folding part provided between the first transparent heating part and the second transparent heating part.
The variable heating apparatus according to an embodiment of the present disclosure has a region for heating an object, which is transparent, so that a process of heating the object by the variable heating apparatus can be easily observed.
The variable heating apparatus according to an embodiment of the present disclosure has a region for heating an object, which is transparent, so that the variable heating apparatus can be managed hygienically with ease.
The variable heating apparatus according to an embodiment of the present disclosure can be deformed via a folding part, so there is an advantage in that it can heat various objects easily.
The effects of the present disclosure are not limited to the aforementioned ones, but other unmentioned effects thereof will be clearly understood by those skilled in the art from the present specification and the accompanying drawings.
An embodiment of the present disclosure provides a variable heating apparatus including a first transparent heating part including a first transparent heat generating body; a second transparent heating part including a second transparent heat generating body; and a folding part provided between the first transparent heating part and the second transparent heating part.
According to an embodiment of the present disclosure, the first transparent heat generating body and the second transparent heat generating body may be graphene thin films.
According to an embodiment of the present disclosure, the graphene thin film may include a single graphene layer or a plurality of graphene layers.
According to an embodiment of the present disclosure, the graphene thin film may be doped with a dopant.
According to an embodiment of the present disclosure, the first transparent heating part may include a first transparent substrate provided with the first transparent heat generating body, and a second transparent substrate facing the first transparent substrate with the first transparent heat generating body interposed therebetween, the second transparent heating part may include a third transparent substrate provided with the second transparent heat generating body, and a fourth transparent substrate facing the third transparent substrate with the second transparent heat generating body interposed therebetween, the first transparent substrate and the second transparent substrate may be sealed such that an air gap is formed between the first transparent substrate and the second transparent substrate, and the third transparent substrate and the fourth transparent substrate may be sealed such that an air gap is formed between the third transparent substrate and the fourth transparent substrate.
According to an embodiment of the present disclosure, the first transparent heating part may include a first spacer which is provided between the first transparent substrate and the second transparent substrate to seal the first transparent substrate and the second transparent substrate, and the second transparent heating part may include a second spacer which is provided between the third transparent substrate and the fourth transparent substrate to seal the third transparent substrate and the fourth transparent substrate.
According to an embodiment of the present disclosure, the air gap may contain an inert gas.
According to an embodiment of the present disclosure, the first transparent heating part may further include an electrode connected to the first transparent heat generating body, and the second transparent heating part may further include an electrode connected to the second transparent heat generating body.
According to an embodiment of the present disclosure, the folding part may be attachable to and detachable from the first transparent heating part and the second transparent heating part.
According to an embodiment of the present disclosure, the variable heating apparatus may further include a transparent flexible substrate, the transparent flexible substrate may include a first transparent heating zone provided with the first transparent heating part; a second transparent heating zone provided with the second transparent heating part; and a folding zone located between the first transparent heating part and the second transparent heating part, and the folding part may be a portion of the transparent flexible substrate corresponding to the folding zone.
According to an embodiment of the present disclosure, the variable heating apparatus may further include a first temperature control part connected to the first transparent heat generating body to control the degree of heat generation of the first transparent heat generating body; and a second temperature control part connected to the second transparent heat generating body to control the degree of heat generation of the second transparent heat generating body.
According to an embodiment of the present disclosure, the variable heating apparatus may further include a first driving time control part connected to the first transparent heat generating body to control the driving time of the first transparent heat generating body; and a second driving time control part connected to the second transparent heat generating body to control the driving time of the second transparent heat generating body.
According to an embodiment of the present disclosure, the variable heating apparatus may further include a first display part connected to the first transparent heat generating body to display driving information including temperature and driving time of the first transparent heat generating body; and a second display part connected to the second transparent heat generating body to display driving information including temperature and driving time of the second transparent heat generating body.
According to an embodiment of the present disclosure, each of the first display part and the second display part may include a light emitting device that changes its color according to the temperature of the transparent heat generating body.
According to an embodiment of the present disclosure, at least one of the first transparent heating part and the second transparent heating part may further include an image display part for outputting an image.
According to an embodiment of the present disclosure, the first transparent heating part may further include a first transparent substrate provided with the first transparent heat generating body, and an electrode connected to the first transparent heat generating body, and the second transparent heating part may further include a second transparent substrate provided with the second transparent heat generating body, and an electrode connected to the second transparent heat generating body.
According to an embodiment of the present disclosure, the first transparent heating part further includes a first transparent auxiliary layer provided between the first transparent heat generating body and the first transparent substrate, and the second transparent heating part may further include a second transparent auxiliary layer provided between the second transparent heat generating body and the second transparent substrate.
According to an embodiment of the present disclosure, the first transparent heating part further includes a first transparent protective layer provided on the first transparent heat generating body, and the second transparent heating part may further include a second transparent protective layer provided on the second transparent heat generating body.
Throughout the specification of the present application, when a part “includes” or “comprises” a component, it does not mean that the part excludes other component, but instead that the part may further include other component unless expressly stated to the contrary.
In the specification, when a member is described as being located “on” another member, this includes not only a case in which the member is in contact with the other member but also a case in which another member exists between the two members.
In the specification, the phrase “a step to” or “a step of” does not mean “a step for”.
In the present specification, the phrase “graphene layer” refers to a film or sheet form of graphene in which a plurality of carbon atoms are linked to each other by covalent bonds to form a polycyclic aromatic molecule, and the carbon atoms linked by covalent bonds form a 6-membered ring as a basic repeating unit, but it is also possible to further include a 5-membered ring and/or a 7-membered ring. The “graphene layer” thus appears as a single layer of carbon atoms covalently bonded to each other (typically sp2 bonds). The “graphene layer” may have various structures, and such structures may vary depending on the content(s) of 5-membered rings and/or 7-membered rings that may be included in the graphene. The “graphene layer” may be formed of a single layer of graphene as described above, but it is also possible to form a plurality of layers by stacking several graphene layers, and may form a thickness of up to 100 nm.
In the present specification, the “transparent heating part” may collectively refer to the first transparent heating part and the second transparent heating part; the “transparent heat generating body” may collectively refer to the first transparent heat generating body and the second transparent heat generating body; the “transparent substrate” may collectively refer to the first transparent substrate and the second transparent substrate; the “transparent auxiliary layer” may collectively refer to the first transparent auxiliary layer and the second transparent auxiliary layer; and the “transparent protective layer” may collectively refer to the first transparent protective layer and the second transparent protective layer.
Hereinafter, specific contents on practicing the present disclosure will be described in detail with reference to the accompanying drawings.
An embodiment of the present disclosure provides a variable heating apparatus including a first transparent heating part including a first transparent heat generating body; a second transparent heating part including a second transparent heat generating body; and a folding part provided between the first transparent heating part and the second transparent heating part.
The variable heating apparatus according to an embodiment of the present disclosure has a region for heating an object, which is transparent, so that a process of heating the object by the variable heating apparatus can be easily observed and the variable heating apparatus can be managed hygienically with ease. In addition, the variable heating apparatus can be deformed via the folding part, so there is an advantage in that it can heat various objects easily.
Referring to
Referring to
According to an embodiment of the present disclosure, the variable heating apparatus can be deformed via the folding part, so that it can heat various kinds of objects. For example, the variable heating apparatus may be a kind of a heating apparatus for cooking food. Specifically, in its folded state, the variable heating apparatus may serve as a toaster or the like to bake a slice of bread, meat or the like. That is, the variable heating apparatus may be a kind of variable transparent toaster. Additionally, in its folded or unfolded state, the variable heating apparatus can cook meat such as pork, beef, and the like, fish such as mackerel, Spanish mackerel, and the like, vegetables and wild vegetables such as spinach, Chinese cabbage, Pak Choi, and the like, processed foods such as pizza, dumplings, and the like. However, it will be understood by those of ordinary skill in the art that the types of objects which can be cooked using the variable heating apparatus are not limited to those described above.
Also, in its unfolded state, the variable heating apparatus may serve as a hot tray to cook food or keep cooked food warm. Therefore, the variable heating apparatus can implement multiple functions through the folding. In addition, the variable heating apparatus can be stored or kept in its folded state, so that it can be easily stored and transported.
According to an embodiment of the present disclosure, the variable heating apparatus may heat the object to a temperature of 800° C. or less. Specifically, the temperature to which the variable heating apparatus heats the object may be 700° C. or less, 600° C. or less, 500° C. or less, 400° C. or less, 300° C. or less, 200° C. or less, 100° C. or less, or 50° C. or less. In addition, the temperature to which the variable heating apparatus heats the object may be 35° C. or more, 50° C. or more, 75° C. or more, 100° C. or more, 200° C. or more, 300° C. or more, 400° C. or more, 500° C. or more, 600° C. or more, or 700° C. or more. The aforementioned temperature to which the object is heated may be a temperature to which the first and second transparent heating parts are heated. As will be described later, the temperature to which the first transparent heating part (first transparent heat generating body) is heated can be controlled through a first temperature control part, and the temperature to which the second transparent heating part (second transparent heat generating body) is heated can be controlled through a second temperature control part.
According to an embodiment of the present disclosure, the first transparent heating part and the second transparent heating part may be transparent. That is, there is an advantage in that it is possible to observe in real time the heating degree, state or the like of an object which is being heated by coming into contact with the first and second transparent heating parts. In addition, since the first and second transparent heating parts are transparent, it is easy to check the presence of foreign substances attached to the first or second transparent heating parts, and thus, there is an advantage in that they can be hygienically managed.
According to an embodiment of the present disclosure, the first transparent heat generating body and the second transparent heat generating body may be graphene thin films. Although materials other than graphene may be used as the first and second transparent heat generating bodies, the following will focus on an embodiment in which graphene is used as the first and second transparent heat generating bodies, seeing that graphene has the excellent transparency and heat generation characteristics.
According to an embodiment of the present disclosure, the first transparent heat generating body and the second transparent heat generating body may be manufactured by synthesizing graphene using a chemical vapor deposition method. The method for forming the graphene may be selected and employed, without limitation, from among methods typically used in the art for synthesizing graphene. For example, graphene may be synthesized on a first transparent substrate and a third transparent substrate by heating the first and third transparent substrates, and supplying hydrogen gas and a carbonization source. Examples of the carbonization source may include, but are not limited to, at least one of carbon monoxide, carbon dioxide, methane, ethane, ethylene, ethanol, acetylene, propane, butane, butadiene, pentane, pentene, cyclopentadiene, hexane, cyclohexane, benzene, and toluene.
According to an embodiment of the present disclosure, the chemical vapor deposition method may be performed at a temperature of 700° C. or more. Specifically, the chemical vapor deposition method may be performed at a temperature of 750° C. or more, 800° C. or more, 850° C. or more, 900° C. or more, or 1,000° C. or more. In addition, the chemical vapor deposition method may be performed at a temperature of 2,000° C. or less, 1,900° C. or less, 1,800° C. or less, 1,700° C. or less, 1,600° C. or less, or 1,500° C. or less. When the temperature at which the chemical vapor deposition method is performed is within the above-described range, the graphene can be stably formed, and the synthesized graphene can have excellent crystallinity.
According to an embodiment of the present disclosure, the graphene thin film may include a single graphene layer or a plurality of graphene layers. Specifically, the graphene thin film may include one to five layers, two to five layers, three to five layers, one to three layers, or two to three graphene layers. When the number of the graphene layers included in the graphene thin film is within the above-described range, surface resistance of the graphene thin film can be reduced to improve maximum temperature, heat generation efficiency, and heat dissipation characteristics of the graphene thin film. That is, the first and second transparent heat generating bodies can effectively heat an object and at the same time effectively reduce the thicknesses of the first and second transparent heat generating bodies. Through this, there is an advantage of reducing the thickness and weight of the variable heating apparatus and improving heating efficiency. Meanwhile, depending on a purpose for which the variable heating apparatus is used, the number of graphene layers included in the graphene thin film may be adjusted to 5 or more.
According to an embodiment of the present disclosure, the graphene thin film may be doped with a dopant. The heat generation efficiencies of the first and second transparent heat generating bodies can be increased by using the doped graphene. Specifically, the dopant may include an organic dopant or an inorganic dopant. Examples of the dopant may include, but are not limited to, one selected from the group consisting of ionic liquids, ionic gases, acid compounds, organic molecular compounds, and combinations thereof. For example, the dopant may include, but are not limited to, one selected from the group consisting of NO2BF4, NOBF4, NO2SbF6, HCl, H2PO4, H3CCOOH, H2SO4, HNO3, PVDF, Nafion, AuCl3, SOCl2, Br2, CH3NO2, dichlorodicyanoquinone, oxone, dimyristoylphosphatidylinositol, trifluoromethanesulfonimide, and combinations thereof.
According to an embodiment of the present disclosure, the resistance value per unit area of the graphene thin film may be 0.01 Ω/cm2 or more and 5 Ω/cm2 or less, 0.02 Ω/cm2 or more and 5 Ω/cm2 or less, 0.05 Ω/cm2 or more and 5 Ω/cm2 or less, 0.1 Ω/cm2 or more and 5 Ω/cm2 or less, 0.5 Ω/cm2 or more and 5 Ω/cm2 or less, 1 Ω/cm2 or more and 5 Ω/cm2 or less, 2 Ω/cm2 or more and 5 Ω/cm2 or less, 3 Ω/cm2 or more and 5 Ω/cm2 or less, 4 Ω/cm2 or more and 5 Ω/cm2 or less, 0.01 Ω/cm2 or more and 1 Ω/cm2 or less, 0.02 Ω/cm2 or more and 1 Ω/cm2 or less, 0.05 Ω/cm2 or more and 1 Ω/cm2 or less, 0.1 Ω/cm2 or more and 1 Ω/cm2 or less, or 0.5 Ω/cm2 or more and 1 Ω/cm2 or less.
When the resistance value per unit area of the graphene thin film is within the above-described range, the heat generation efficiency of the graphene thin film can be effectively improved. Through this, the variable heating apparatus can effectively heat the object. In addition, by adjusting the resistance value per unit area of the graphene thin film within the above-described range, the thickness of the transparent substrate provided with the graphene thin film can be reduced, so that it is possible to realize the variable heating apparatus with the thinner thickness.
For example, the size of the graphene thin film may be 100 cm2 or more and 2,500 cm2 or less. Specifically, the graphene thin film may have a size of 10 cm×10 cm or more and 40 cm×60 cm or less. In addition, when the graphene thin film includes one graphene layer, the graphene thin film having an area of the above-described size may have 200Ω or more and 400Ω or less. When the graphene thin film includes two graphene layers, the graphene thin film having an area of the above-described size may have 150Ω or more and 300Ω or less. When the graphene thin film includes three graphene layers, the graphene thin film having an area of the above-described size may have 100Ω or more and 200Ω or less. When the graphene thin film includes four graphene layers, the graphene thin film having an area of the above-described size may have 80Ω or more and 150Ω or less. When the graphene thin film includes five graphene layers, the graphene thin film having an area of the above-described size may have 60Ω or more and 100Ω or less.
According to an embodiment of the present disclosure, the graphene thin film may have a thickness of 0.35 nm or more and 2.0 nm or less. For example, when the graphene thin film includes a single (one) graphene layer, the graphene thin film may have a thickness of 0.35 nm. Also, when the graphene thin film includes five graphene layers, the graphene thin film may have a thickness of 1.75 nm. When the thickness of the graphene thin film is within the above-described range, heat generation efficiency of the transparent heat generating body can be increased, and manufacturing cost of the variable heating apparatus can be reduced.
According to an embodiment of the present disclosure, the first transparent heating part may include a first transparent substrate provided with the first transparent heat generating body, and a second transparent substrate facing the first transparent substrate with the first transparent heat generating body interposed therebetween, and the second transparent heating part may include a third transparent substrate provided with the second transparent heat generating body, and a fourth transparent substrate facing the third transparent substrate with the second transparent heat generating body interposed therebetween, wherein the first transparent substrate and the second transparent substrate may be sealed such that an air gap is formed between the first transparent substrate and the second transparent substrate, and the third transparent substrate and the fourth transparent substrate may be sealed such that an air gap is formed between the third transparent substrate and the fourth transparent substrate.
Referring to
The first transparent substrate provided with the first transparent heat generating body and the third transparent substrate provided with the second transparent heat generating body correspond to a portion for heating the object (heating portion), and the second transparent substrate and the fourth transparent substrate may correspond to a portion that does not heat the object (non-heating portion). In this regard, by forming the air gap between the first transparent substrate and the second transparent substrate, and forming the air gap between the third transparent substrate and the fourth transparent substrate, the heat emitted from the first and second transparent heat generating bodies can be effectively suppressed from being emitted to the second and fourth transparent substrates while, at the same time, effectively heating the object through the first and third transparent substrates. Through this, it is possible to further improve the in-use stability of the variable heating apparatus.
According to an embodiment of the present disclosure, transparent materials among materials used in the art which have a predetermined strength may be used as the first to fourth transparent substrates. For example, the first to fourth transparent substrates may be formed of glass or polymer film. In this case, the glass physically and/or chemically strengthened may be used. Examples of the polymer film may include, but are not limited to, at least one of polyethylene terephthalate (PET), poly(methylmethacrylate) (PMMA), polyvinylidene fluoride (PVDF), and polyaniline (PANI).
According to an embodiment of the present disclosure, the thickness ratio of the first transparent substrate and the second transparent substrate may be 1:0.1 to 1:10. Specifically, referring to
Additionally, the thickness ratio of the third transparent substrate and the fourth transparent substrate may be 1:0.1 to 1:10. Specifically, referring to
According to an embodiment of the present disclosure, the thickness of each of the first transparent substrate to the fourth transparent substrate may be 0.5 mm or more and 5 mm or less. Specifically, the thickness of each of the first transparent substrate to the fourth transparent substrate may be 0.5 mm or more and 4.5 mm or less, 0.5 mm or more and 4 mm or less, 0.5 mm or more and 3.5 mm or less, or 0.5 mm or more and 3 mm or less. When the thickness of each of the first transparent substrate to the fourth transparent substrate is within the above-described range, the variable heating apparatus can effectively heat the object, while enhancing the in-use stability, and improving ease of use through the effective reduction of the total thickness and weight of the variable heating apparatus.
According to an embodiment of the present disclosure, the ratio of the thickness of the first transparent heat generating body and the thickness of the first transparent substrate may be 1:0.1×106 to 1:10×106. Specifically, referring to
Additionally, the ratio of the thickness of the second transparent heat generating body and the thickness of the third transparent substrate may be 1:0.1×106 to 1:10×106. Specifically, referring to
According to an embodiment of the present disclosure, the first transparent heating part may include a first spacer which is provided between the first transparent substrate and the second transparent substrate to seal the first transparent substrate and the second transparent substrate, and the second transparent heating part may include a second spacer which is provided between the third transparent substrate and the fourth transparent substrate to seal the third transparent substrate and the fourth transparent substrate.
Referring to
The first spacer may be provided on the peripheral portions of the first transparent substrate and the second transparent substrate to surround the first transparent heat generating body, and the second spacer may be provided on the peripheral portions of the third transparent substrate and the fourth transparent substrate to surround the second transparent heat generating body. The first spacer and the second spacer may be selected from among spacers typically used in the art, and, for example, may utilize silicone rubber. However, the materials of the first spacer and the second spacer are not limited thereto.
According to an embodiment of the present disclosure, each of the first spacer and the second spacer may have a thickness of 1 mm or more and 10 mm or less, 2.5 mm or more and 7.5 mm or less, 4 mm or more and 6 mm or less, 1 mm or more and 6 mm or less, 2 mm or more and 4 mm or less, 5 mm or more and 10 mm or less, or 6.5 mm or more and 8.5 mm or less. Referring to
According to an embodiment of the present disclosure, the ratio of the thickness of the second transparent substrate and the thickness of the first spacer may be 1:0.2 to 1:25. Specifically, referring to
Additionally, the ratio of the thickness of the fourth transparent substrate and the thickness of the second spacer may be 1:0.2 to 1:25. Specifically, referring to
According to an embodiment of the present disclosure, the ratio of the thickness of the first transparent heat generating body and the thickness of the first spacer may be 1:0.5×106 to 1:30×106. Specifically, referring to
Additionally, the ratio of the thickness of the second transparent heat generating body and the thickness of the second spacer may be 1:0.5×106 to 1:30×106. Specifically, referring to
According to an embodiment of the present disclosure, the air gap may contain an inert gas. Specifically, the air gap formed between the first transparent substrate and the second transparent substrate and the air gap formed between the third transparent substrate and the fourth transparent substrate may contain at least one inert gas selected from the group consisting of nitrogen, argon, and helium gases. More specifically, the air gap may be formed by filling at least one inert gas selected from the group consisting of nitrogen, argon, and helium gases between the first transparent substrate and the second transparent substrate or between the third transparent substrate and the fourth transparent substrate. By including an inert gas in the air gap, the oxidation of the graphene thin film included in the first and second transparent heat generating bodies can be prevented, thereby improving long-term reliability and durability of the variable heating apparatus.
According to an embodiment of the present disclosure, the first transparent heating part may further include an electrode connected to the first transparent heat generating body, and the second transparent heating part may further include an electrode connected to the second transparent heat generating body. Specifically, the first transparent heating part may include a pair of electrodes connected to the first transparent heat generating body, and the second transparent heating part may include a pair of electrodes connected to the second transparent heat generating body. In this case, the electrodes may be provided at ends of the transparent heat generating body, top portions of the transparent heat generating body, or bottom portions of the transparent heat generating body. However, the location of the electrode provided to the transparent heat generating body may be variously changed according to design.
The material of the electrode may be selected from those commonly used in the art. Further, the electrode may be formed in the form of a finely patterned structure.
Referring to
According to an embodiment of the present disclosure, the electrodes may be provided along the long axis directions of the transparent heating part. Referring to
According to an embodiment of the present disclosure, the electrode may be a kind of a transparent electrode. By using the transparent electrode, transparency of the transparent heating part can be further ensured.
For example, the electrode may be a transparent electrode including indium tin oxide (ITO), graphene, or carbon nanotube (CNT). In this case, when the electrode includes graphene, the transparent heat generating body can be manufactured as a graphene integrated type by forming a graphene electrode through the formation of a fine pattern structure of graphene for electrode formation and then transferring the graphene layer.
On the other hand, by using, as the electrode, an electrode having a fine-sized pattern structure other than the transparent electrode so as not to be visually recognized by a user, it is possible to ensure the transparency of the transparent heating part.
According to an embodiment of the present disclosure, high-efficiency and uniform heat can be generated from the entire surface of the transparent heat generating body by forming an electrode having a fine pattern structure on the transparent heat generating body (graphene layer). For example, a plurality of electrodes may be formed in a fine pattern structure on the top portion and/or bottom portion of the graphene layer so that they can be connected in series or parallel, and in this case, the amount of generated heat can be increased.
In the case of the transparent heat generating body including the electrode having the fine pattern structure, after forming the electrode in the form of a fine pattern through a mask process, the graphene layer acting as the transparent heat generating body may be formed on the electrode formed in the form of the fine pattern. Alternatively, it is also possible to first form the graphene layer acting as the transparent heat generating body on one surface of the transparent substrate, and then form a finely patterned graphene film acting as the electrode on the graphene layer.
According to an embodiment of the present disclosure, the transparent heating part may further include a metal layer provided on the transparent substrate. That is, the first transparent heating part may include a first metal layer provided between the first transparent substrate and the first transparent heat generating body, and the second transparent heating part may include a second metal layer provided between the second transparent substrate and the second transparent heat generating body.
The metal layer may be provided on the entire surface or a partial region of the transparent substrate. With the help of the metal layer, even if a small number of graphene layers are transferred onto the transparent substrate, the heat generation efficiency and the heat dissipation efficiency can be improved by allowing electric current to flow more easily between both electrodes, and higher heat can be generated and the generated heat can be dissipated more quickly, by increasing the surface area and reducing the surface resistance (or sheet resistance).
The metal layer 130 may include, but is not limited to, one or more metals or alloys selected from the group consisting of Ni, Co, Fe, Pt, Au, Al, Cr, Cu, Mg, Mn, Mo, Rh, Si, Ta, Ti, W, U, V, Zr, brass, bronze, cupro-nickel, stainless steel, and Ge.
In addition, when the metal layer is formed on the transparent substrate, the metal layer may serve as a catalyst for forming the graphene layer, and the transparent heat generating body may be manufactured without a separate transfer process by directly forming the graphene layer by providing a reactive gas containing a carbon source and heat for reaction onto the transparent substrate with the metal layer formed thereon.
According to an embodiment of the present disclosure, a method of forming the transparent heat generating body (graphene) on the transparent substrate may be as follows.
First, a transparent substrate is prepared, and a graphene layer is formed on one surface of the transparent substrate. In order to form the graphene layer on the transparent substrate, the graphene layer formed on another substrate may be transferred onto the transparent substrate, or, as mentioned above, in the case where the metal layer has been formed on the transparent substrate, the graphene layer may be formed directly on the metal layer on the transparent substrate.
For example, by transferring, to one surface of the transparent substrate, the graphene layer formed by providing a reactive gas containing a carbon source and heat for reaction onto the metal catalyst, the graphene layer (transparent heat generating body) may be formed on the transparent substrate. While supplying the carbon source, such as, for example, carbon monoxide, carbon dioxide, methane, ethane, ethylene, ethanol, acetylene, propane, butane, butadiene, pentane, pentene, cyclopentadiene, hexane, cyclohexane, benzene, toluene or the like, in the gas phase, for example, when heat treatment is performed at a temperature of 300° C. to 2000° C., the carbon components present in the carbon source are combined to form hexagonal plate-like structures, thereby growing the graphene layer. The metal catalyst layer formed on the substrate may facilitate the growth of the graphene film thereon, and there is no particular restriction on the material for use in the metal catalyst layer. For example, the metal catalyst layer may be one or more metals or alloys selected from the group consisting of Ni, Co, Fe, Pt, Au, Al, Cr, Cu, Mg, Mn, Mo, Rh, Si, Ta, Ti, W, U, V, Zr, brass, bronze, cupro-nickel, stainless steel, and Ge. In addition, there is no particular restriction on the thickness of the metal catalyst layer, and it may be a thin film or a thick film. As a method of forming the graphene layer, a method commonly used in the art for graphene growth may be used without particular limitation, and for example, a chemical vapor deposition method may be used without limitation. Examples of the chemical vapor deposition method may include, but are not limited to, rapid thermal chemical vapor deposition (RTCVD), inductively coupled plasma-chemical vapor deposition (ICP-CVD), low pressure chemical vapor deposition (LPCVD), atmospheric pressure chemical vapor deposition (APCVD), metal organic chemical vapor deposition (MOCVD), and plasma-enhanced chemical vapor deposition (PECVD).
The process of growing the graphene layer may be performed under atmospheric pressure, low pressure, or vacuum. For example, when the process is performed under an atmospheric pressure condition, damage to graphene caused by collision with heavy argon (Ar) at high temperature can be minimized by using helium (He) or the like as a carrier gas. In addition, when the process is performed under an atmospheric pressure condition, there is an advantage in that a large-area graphene film can be manufactured through a simple process at low cost. Additionally, when the process is performed under a low pressure or vacuum condition and hydrogen (H2) is used as an atmospheric gas, high-quality graphene can be synthesized by reducing the oxidized surface of the metal catalyst by treating it with increasing temperature. The graphene layer formed by the above-mentioned method may have a large area whose length(s) in the transverse direction and/or the longitudinal direction may range from about 1 mm or more to about 1000 m. Further, the graphene film has a homogeneous structure with almost no defects. The graphene layer manufactured by the above-mentioned method may include a single layer or multiple layers of graphene. As a non-limiting example, the thickness of the graphene film may be adjusted within the range of 1 layer to 100 layers.
Thereafter, the graphene layer may be transferred onto the transparent substrate by various processes. Any one of methods commonly used in the art for transferring and coating a graphene layer on a substrate may be used, without limitation, as the transfer method, and for example, a dry process, a wet process, a spray process, or a roll-to-roll process may be used.
The transfer method by the roll-to-roll process may be usefully used as the transfer method of a large-area graphene layer, and for example, in order to form the graphene layer as the transparent heat generating body, the large-area graphene layer may be transferred to the transparent substrate (transparent flexible substrate to be described below) or the like by the roll-to-roll process. Further, when the electrode is a transparent electrode including graphene, a graphene electrode fine pattern may be freely formed by transferring a graphene layer onto the transparent substrate using the roll-to-roll process.
The transfer method by the roll-to-roll process may include rolling a flexible substrate with the graphene film formed thereon and a target substrate in contact with the graphene film by means of a transfer roller to transfer the graphene film onto the target substrate, and, however, more specifically, it may include three steps. The three steps may include rolling a graphene formed on a graphene growth support and a flexible substrate in contact with the graphene by means of a first roller serving as a bonding roller to form a laminated structure of graphene growth support-graphene film-flexible substrate; transferring the graphene film onto the flexible substrate by etching the graphene growth support by impregnating the laminated structure into and allowing it to pass through an etching solution using a second roller; and transferring the graphene film onto a target substrate by rolling the flexible substrate with the graphene film transferred thereon and the target substrate in contact with the graphene film by means of a third roller as a transfer roller.
Finally, after the graphene layer is transferred and formed on the transparent substrate, the electrodes may be formed at opposite ends of the graphene layer or on top portions and/or bottom portions of the graphene layer.
According to an embodiment of the present disclosure, the folding part may utilize, without limitation, any one of structures used in the art which are capable of connecting the first transparent heating part and the second transparent heating part and moving the second transparent heating part with respect to the first transparent heating part. For example, the folding part may be hinge-coupled with the first and second transparent heating parts to allow the second transparent heating part to move pivotally with respect to the first transparent heating part. Also, the folding part may be formed of a material such as rubber having elasticity, so that the variable heating apparatus may be folded through elasticity of the folding part.
According to an embodiment of the present disclosure, the folding part may be attachable to and detachable from the first transparent heating part and the second transparent heating part. Referring to
According to an embodiment of the present disclosure, the folding part may be adjusted between the first transparent heating part and the second transparent heating part. When the variable heating apparatus 100 is used in its folded state as shown in
In addition, when the variable heating apparatus 100 is used in its unfolded state as shown in
As the folding part is one capable of adjusting the distance between the first heating part and the second heating part, it may utilize any one of structures used in the art which are capable of adjusting the distance between two items while simultaneously connecting them to each other. For example, as shown in
According to an embodiment of the present disclosure, the variable heating apparatus may further include a transparent flexible substrate, wherein the transparent flexible substrate may include a first transparent heating zone provided with the first transparent heating part; a second transparent heating zone provided with the second transparent heating part; and a folding zone located between the first transparent heating part and the second transparent heating part, and the folding part may be a portion of the transparent flexible substrate corresponding to the folding zone.
According to an embodiment of the present disclosure, the variable heating apparatus may include a transparent flexible substrate. Referring to
Referring to
According to an embodiment of the present disclosure, a separate structure for folding the variable heating apparatus may be omitted by using a flexible transparent substrate as a substrate on which the first and second transparent heating parts are provided. That is, a portion of the transparent flexible substrate on which the first and second transparent heating parts are not provided may be utilized as the folding part.
A transparent and flexible substrate may be used as the transparent flexible substrate. For example, any one of a polyimide film, a polyester film, and the like may be used, without limitation, as the transparent flexible substrate.
According to an embodiment of the present disclosure, the variable heating apparatus may further include a first temperature control part connected to the first transparent heat generating body to control the degree of heat generation of the first transparent heat generating body; and a second temperature control part connected to the second transparent heat generating body to control the degree of heat generation of the second transparent heat generating body.
Referring to
The first temperature control part may be connected to the first transparent heat generating body to control a driving temperature thereof, and the second temperature control part may be connected to the second transparent heat generating body to control a driving temperature thereof. That is, the driving temperatures of the first and second transparent heat generating bodies may be independently controlled.
According to an embodiment of the present disclosure, the variable heating apparatus may further include a first display part connected to the first transparent heat generating body to display driving information including temperature and driving time of the first transparent heat generating body; and a second display part connected to the second transparent heat generating body to display driving information including temperature and driving time of the second transparent heat generating body. Referring to
The display part may be connected to the transparent heat generating body to display driving information of the transparent heat generating body to the user, and may employ any one of display devices used in the art. In particular, by using a transparent display device as the display part, the transparency of the transparent heating part can be secured.
The variable heating apparatus may further include a temperature sensor part connected to the transparent heat generating body to measure the temperature of the transparent heat generating body, and the display part may display the temperature of the transparent heat generating body, interworking with the temperature sensor unit. The temperature of the transparent heat generating body displayed on the display part may be displayed in various forms capable of displaying temperature information to the user in numbers, gauges, colors, or the like.
According to an embodiment of the present disclosure, each of the first display part and the second display part may include a light emitting device that changes its color according to the temperature of a transparent heat generating body. Referring to
The light emitting device may express different colors according to the temperature of the transparent heat generating body, interworking with the temperature sensor part. For example, when the temperature of the transparent heat generating body is low, the light emitting device may be set to emit blue light; when the temperature of the transparent heat generating body rises to some extent, the light emitting device may be set to emit green light; and when the temperature of the transparent heat generating body becomes higher, the light emitting device may be set to emit red light.
According to an embodiment of the present disclosure, the variable heating apparatus may further include a first driving time control part connected to the first transparent heat generating body to control the driving time of the first transparent heat generating body; and a second driving time control part connected to the second transparent heat generating body to control the driving time of the second transparent heat generating body. Referring to
According to an embodiment of the present disclosure, at least one of the first transparent heating part and the second transparent heating part may further include an image display part for outputting an image. Referring to
The image display part may output an image preset by the user. For example, the image display part may output various images such as natural scenery, a specific building, a bonfire, a furnace, and the like. In particular, by using a transparent display device as the image display part, the transparency of the transparent heating part can be secured. When the image display part is provided in the first transparent heating part, the image display part may be provided in an air gap space formed between the first transparent substrate and the second transparent substrate. For example, the image display part may be provided on the second transparent substrate to be located facing the first transparent heat generating body.
According to an embodiment of the present disclosure, the first transparent heating part may include a first transparent molding part provided on the first transparent heat generating body, and the second transparent heating part may include a second transparent molding part provided on the second transparent heat generating body. The transparent molding part may be a member capable of molding an object to be heated into a predetermined shape. For example, the first and second transparent molding parts may be a waffle-shaped film, a fish-shaped bun-shaped film or the like. The shape of the object being heated through the first and second transparent heating parts may be molded using the first and second transparent molding parts. The first and second transparent molding parts may be attachable to and detachable from the first and second transparent heating parts. The first and second transparent molding parts may be made of a material that is transparent and has excellent thermal conductivity.
According to an embodiment of the present disclosure, optical transmittances of the first transparent heating part and the second transparent heating part may be 50% or more and 99% or less. Specifically, the optical transmittances of the first and second transparent heating parts may be 60% or more and 99% or less, 70% or more and 99% or less, 80% or more and 95% or less, or 85% or more and 90% or less. In this regard, the optical transmittances of the first and second transparent heating parts may be measured at a wavelength of 550 nm. Therefore, since the first and second transparent heating parts have excellent optical transmittances, the state of the object being heated by the first and second transparent heating parts can be easily observed.
Referring to
Referring to
Referring to
According to an embodiment of the present disclosure, the first and second auxiliary electrodes may be provided in a ladder shape or grid shape.
According to an embodiment of the present disclosure, the resistance value per length of each of the first auxiliary electrode and the second auxiliary electrode may be 0.001 Ω/cm or more and 4 Ω/cm or less, 0.003 Ω/cm or more and 3.5 Ω/cm or less, 0.01 Ω/cm or more and 3 Ω/cm or less, 0.05 Ω/cm or more and 2.5 Ω/cm or less, 0.1 Ω/cm or more and 2 Ω/cm or less, 0.1 Ω/cm or more and 2 Ω/cm or less, 0.1 Ω/cm or more and 1.5 Ω/cm or less, or 0.1 Ω/cm or more and 1 Ω/cm or less. For example, based on the first auxiliary electrode (second auxiliary electrode) of 30 cm long, the resistance value may be 0.1Ω or more and 100Ω or less, 1Ω or more and 80Ω or less, 2Ω or more and 50Ω or less, or 3Ω or more and 30Ω or less.
When the resistance value of each of the first auxiliary electrode and the second auxiliary electrode is within the aforementioned range, the first transparent heat generating body can be connected to the first electrode through the first auxiliary electrode and the first transparent heat generating body can be connected to the second electrode through the second auxiliary electrode, so that an electrical current can be efficiently applied to the first transparent heat generating body, thereby improving the heat generation efficiency of the first transparent heat generating body.
Each of the first auxiliary electrode and the second auxiliary electrode may have a height (or thickness) of 10 nm or more and 3 μm or less, or 100 nm or more and 3 μm or less. When the height of each of the first auxiliary electrode and the second auxiliary electrode is within the aforementioned range, an electrical current can be efficiently applied to the first transparent heat generating body, thereby improving the heat generation efficiency of the first transparent heat generating body.
The first auxiliary electrode and the second auxiliary electrode may be manufactured using an electrode material used in the art, and for example, by using silver (Ag), the first auxiliary electrode and the second auxiliary electrode may be manufactured. Also, the first electrode and the second electrode may be manufactured using an electrode material used in the art, and for example, by using copper (Cu), the first electrode and the second electrode may be manufactured.
According to an embodiment of the present disclosure, the resistance value per length of each of the first electrode and the second electrode may be 0.01 Ω/cm or more and 2 Ω/cm or less, 0.05 Ω/cm or more and 1.5 Ω/cm or less, or 0.1 Ω/cm or more and 1 Ω/cm or less. For example, based on the first electrode (second electrode) of 30 cm long, the resistance value may be 0.1Ω or more and 10Ω or less. When the resistance value of each of the first electrode and the second electrode is within the aforementioned range, an electrical current can be efficiently applied to the first transparent heat generating body, thereby improving the heat generation efficiency of the first transparent heat generating body. Further, each of the first electrode and the second electrode may have a height (or thickness) of 0.5 μm or more and 3 μm or less. When the height of each of the first electrode and the second electrode is within the aforementioned range, an electrical current can be efficiently applied to the first transparent heat generating body, thereby improving the heat generation efficiency of the first transparent heat generating body.
Referring to
As described above, the first transparent heat generating body may be connected to the first electrode through the first auxiliary electrode and the first transparent heat generating body may be connected to the second electrode through the second auxiliary electrode, so that an electrical current can be efficiently applied to the first transparent heat generating body, thereby improving the heat generation efficiency of the first transparent heat generating body.
Referring to
When the lengths of the distances d11 to d15 are within the aforementioned range, an electrical current can be effectively applied to the first transparent heat generating body. In addition, when the length ratio between each of the distances d11 to d15 and the short side of the first transparent substrate is within the aforementioned range, an electrical current can be effectively applied to the first transparent heat generating body. The lengths of the distances d11 to d15 may be the same as or different from each other. Meanwhile, the lengths of the distances d11 to d15 may be adjusted to lengths other than the above-described range depending on the use of the variable heating apparatus.
Referring to
Referring to
According to an embodiment of the present disclosure, the variable heating apparatus may further include an additional transparent heating part and an additional folding part. For example, the variable heating apparatus may include the first transparent heating part, the second transparent heating part, and a third transparent heating part, and may include the first folding part provided between the first transparent heating part and the second transparent heating part, and a second folding part provided between the second transparent heating part and the third transparent heating part. In this case, the variable heating apparatus may be deformed into a Z shape, and the first transparent heating part, the second transparent heating part, and the third transparent heating part may be folded to overlap each other. Further, the variable heating apparatus may include the first transparent heating part, the second transparent heating part, the third transparent heating part, and a fourth transparent heating part, and may include the first folding part provided between the first transparent heating part and the second transparent heating part, the second folding part provided between the second transparent heating part and the third transparent heating part, and a third folding part provided between the third transparent heating part and the fourth transparent heating part. In this case, the variable heating apparatus may be deformed into a W shape, and the first transparent heating part, the second transparent heating part, the third transparent heating part, and the fourth transparent heating part may be folded to overlap each other.
According to an embodiment of the present disclosure, the first heating part may be manufactured in the following method, and the second heating part may also be manufactured in the same method. However, the method of manufacturing the first heating part is not limited to that method.
First, a one-layer graphene layer may be synthesized on a thermal release tape (TRT) in the above-described method, and the graphene layer synthesized on the TRT may be laminated on and brought into contact with a glass, i.e., a transparent substrate, and transferred thereto, and the glass/graphene layer/TRT laminated structure may be heat-treated at a temperature of 150° C. for 1 minute, and then the TRT may be peeled off therefrom. Through this, it is possible to provide the graphene layer on the glass. Meanwhile, when a plurality of graphene layers needs to be formed on the glass, the above-described method may be repeated to form multiple graphene layers on the glass.
Thereafter, the glass with the graphene layer provided thereon may be placed in a silver electrode printing apparatus (available from ENJET company, Gyeonggi-do, Korea), and an ink containing silver (Ag) may be output to output a pattern having a set thickness and length. Thereafter, the ink may be cured at 200° C. for 30 minutes to 1 hour to form the first and second auxiliary electrodes. Thereafter, by attaching copper foil, the first and second electrodes may be manufactured. Through this, it is possible to manufacture a heating part provided with a glass as a transparent substrate, a graphene layer as a transparent heat generating body, an electrode, and an auxiliary electrode.
Thereafter, a silicone packing may be arranged on the peripheral region of the glass for the heating part, a new glass may be placed on the silicone packing to form a sandwich structure, an inert gas may be filled, and a sealing treatment may be performed to finally manufacture the heating part. For the sealing treatment, an adhesive or an adhesive film (insulation adhesive film, PI adhesive film or the like) may be used.
Meanwhile, silver electrodes (first and second auxiliary electrodes) may be formed on the glass through the above-described method, and the graphene layer may be transferred onto the glass on which the silver electrodes have been formed using the above-described method. Then, a copper foil may be attached along the edge of the silver electrode. Thereafter, the heating part may be manufactured by performing the sealing treatment in the same manner as described above.
Hereinafter, the present embodiment will be described mainly in terms of differences compared to the previous embodiments, and parts omitted from explanation will be replaced by the previous contents. It should be noted that this can also be applied to other embodiments to be described below.
Referring to
The present embodiment corresponds to one in which the first and second transparent heating parts do not include an air gap in contrast to the above-described embodiments.
According to an embodiment of the present disclosure, the first transparent heating part may further include a first transparent substrate provided with the first transparent heat generating body, and an electrode connected to the first transparent heat generating body, and the second transparent heating part may further include a second transparent substrate provided with the second transparent heat generating body, and an electrode connected to the second transparent heat generating body.
Referring to
According to an embodiment of the present disclosure, the electrodes may be provided along the long axis directions of the transparent heating part. Referring to
Referring to
According to an embodiment of the present disclosure, the first transparent heating part may further include a first transparent auxiliary layer provided on the first transparent heat generating body and the first transparent substrate, and the second transparent heating part may further include a second transparent auxiliary layer provided on the second transparent heat generating body and the second transparent substrate. Referring to
The transparent auxiliary layer may be a member provided to effectively introduce the transparent heat generating body onto the transparent substrate. For example, when the transparent substrate is glass, the surface of the glass is smooth, so it may not be easy to transfer the graphene layer onto the glass in the above-described method. Thus, by introducing the transparent auxiliary layer on the glass, the graphene layer can be more easily introduced on the transparent substrate. In addition, the transparent auxiliary layer may be provided between the transparent substrate and the transparent heat generating body, so that it can prevent heat generated from the transparent heat generating body from being emitted to the outside through the transparent substrate, thereby improving heating efficiency and user's operation convenience.
A transparent polymer film may be used as the first and second transparent auxiliary layers. For example, the transparent auxiliary layer may include at least one of a PET film, a PMMA film, a PVDF film, and a PANI film, but the type of the polymer film is not limited to them.
As described in the foregoing embodiment, the folding part may be attachable to and detachable from the first transparent heating part and the second transparent heating part.
As described in the foregoing embodiment, the folding part may be adjusted between the first transparent heating part and the second transparent heating part.
According to an embodiment of the present disclosure, the variable heating apparatus may include a transparent flexible substrate. Referring to
Referring to
According to an embodiment of the present disclosure, a separate structure for folding the variable heating apparatus may be omitted by using a flexible transparent substrate as a substrate on which the first and second transparent heating parts are provided. That is, a portion of the transparent flexible substrate on which the first and second transparent heating parts are not provided may be utilized as the folding part.
According to an embodiment of the present disclosure, the first transparent heating part may further include a first transparent protective layer provided on the first transparent heat generating body, and the second transparent heating part may further include a second transparent protective layer provided on the second transparent heat generating body.
Referring to
Referring to
The first and second transparent protective layers may protect the first and second transparent heat generating bodies and electrodes by preventing the first and second transparent heat generating bodies and electrodes from directly contacting an object to be heated. Further, the heat generated from the surfaces of the first and second transparent heat generating bodies can be uniformly emitted to the surroundings through the first and second transparent protective layers without being immediately emitted. Glass or a transparent polymer film may be used as the first and second transparent protective layers. For example, the glass used as the first and second transparent protective layers may be mechanically and/or chemically strengthened glass. Additionally, the first and second transparent protective layers may include at least one of a PET film, a PMMA film, a PVDF film, and a PANI film, but the type of the polymer film is not limited to them.
Meanwhile, although not shown in
Referring to
For example, in the first transparent heating part 210, a glass as the first transparent substrate 212, a polyimide film as the first transparent auxiliary layer 213, a graphene as the first transparent heat generating body 211, a polyimide film as the third transparent auxiliary layer 215, and a glass as the first transparent protective layer 214 may be used. However, the types of the first transparent substrate 212, the first transparent auxiliary layer 213, the first transparent heat generating body 211, the third transparent auxiliary layer 215 and the first transparent protective layer 214 are not limited to them.
Referring to
Number | Date | Country | Kind |
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10-2021-0019317 | Feb 2021 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2022/002014 | 2/10/2022 | WO |