None.
The present disclosure relates generally to a system and method to stretch wrap stacked materials on a pallet or platform that utilizes a mobile or rolling stand, sectional mast and a powered winch system for raising and lowering stretch wrap or other similar film which can allow a user to circumnavigate the pallet or platform, and simultaneously the stacked materials, while dispensing the stretch wrap around a combined vertical surface of the stacked materials.
There are numerous conventional systems that are designed to stretch wrap palletized or stated materials or cargo. There systems or devices vary from handheld dispensers such as the device 10 shown in
U.S. Pat. No. 8,938,939, as shown in
The prior art is thus characterized by several disadvantages that are addressed by the present disclosure. The present disclosure minimizes, and in some aspects eliminates, the above-mentioned failures, and other problems, by utilizing the methods and structural features described herein.
The features and advantages of the present disclosure will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by the practice of the present disclosure without undue experimentation. The features and advantages of the present disclosure may be realized and obtained by means of the instruments and combinations particularly pointed out in the appended claims. Any discussion of documents, acts, materials, devices, articles or the like which has been included in the present specification is not to be taken as an admission that any or all of these matters form part of the prior art base, or were common general knowledge in the field relevant to the present disclosure as it existed before the priority date of each claim of this application.
The features and advantages of the disclosure will become apparent from a consideration of the subsequent detailed description presented in connection with the accompanying drawings in which:
For the purposes of promoting an understanding of the principles in accordance with the disclosure, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended. Any alterations and further modifications of the inventive features illustrated herein, and any additional applications of the principles of the disclosure as illustrated herein, which would normally occur to one skilled in the relevant art and having possession of this disclosure, are to be considered within the scope of the disclosure claimed.
The publications and other reference materials referred to herein to describe the background of the disclosure, and to provide additional detail regarding its practice, are hereby incorporated by reference herein in their entireties, with the following exception: In the event that any portion of said reference materials is inconsistent with this application, this application supercedes said reference materials. The reference materials discussed herein are provided solely for their disclosure prior to the filing date of the present application. Nothing herein is to be construed as a suggestion or admission that the inventors are not entitled to antedate such disclosure by virtue of prior disclosure, or to distinguish the present disclosure from the subject matter disclosed in the reference materials.
It must be noted that, as used in this specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise.
In describing and claiming the present disclosure, the following terminology will be used in accordance with the definitions set out below.
As used herein, the terms “comprising,” “including,” “containing,” “characterized by,” and grammatical equivalents thereof are inclusive or open-ended terms that do not exclude additional, unrecited elements or method steps.
As used herein, the phrase “consisting of” and grammatical equivalents thereof exclude any element, step, or ingredient not specified in the claim.
As used herein, the phrase “consisting essentially of” and grammatical equivalents thereof limit the scope of a claim to the specified materials or steps and those that do not materially affect the basic and novel characteristic or characteristics of the claimed disclosure.
The present disclosure includes apparatus, systems, and methods for stretch wrapping bundles of materials. In many cases material bundles to be wrapped may not exceed 48″ in height, may or may not be greater than or less than 48″ in height. By providing a stretch wrap device have a mast form from multiple sections, such as three mast sections, tow mast sections, or more, a user can elect to only assemble, for example, a lower section or sections of the mast to wrap shorter bundles, without the need to assemble the mast to a maximum height.
For example, if there are bundles exceeding 48″, then additional mast sections can be used to facilitate wrapping taller bundles. Assembling the mast in its entirety may allow a user options for any desired height. Additionally, by manufacturing the mast in sections, the entire stretch wrap device may be portable and may be packaged and shipped in a significantly smaller box which may avoid oversize shipping charges.
The disclosed stretch wrap device 90 may include a rolling base 100 and swivel wheels 112 and have a single vertical or substantially vertical mast 101 comprised of rectangular aluminum extrusions with slots 104a formed on all four sides of the mast 101 to accommodate slides 102 that may allow the stretch wrap holder 106 to move up and down on the mast 101. Alternatively, the mast 101 may extend vertically or substantially vertically from a foundation or ground that is not portable or independent moveable.
Referring now to
The mast 101 may be include formed via aluminum extrusion, although other materials or methods of manufacture may also be used if desired. The mast 101 can be formed having a substantially square or rectangular shape, having four substantially identically shaped sides, or having a substantially rectangular cross section.
The mast 101, including mast sections 104, may include vertical grooves, slots or openings 104a, along each of the four sides of the mast 101, and the slots 104a may run the entire length of the mast 101 and each mast section 104, enabling access to the slots 104a at each terminating end of each mast section 104.
As shown in
Each of the slots 104a, on each of the four side of the mast 101 may be formed as the same size and geometric shape. Each of the slots 104a may also include a trough portion 104c which can receive the connecting rods 110 or slides 102 of the stretch wrap holder 106. Each slot 104a may also include opposing overhangs 104d. These overhangs 104d may extend substantially laterally over the trough portion 104c, partially enclosing the trough portion 104c. These overhangs 104d can prevent the connecting rods 110 or slides 102 from exiting the trough portion 104c in a perpendicular direction from the mast 101 or any direction not substantially parallel with the mast 101.
The connecting rods 110 may be formed in a substantially D-shape, having a curved or semi circular surface 110a and a flat or substantially flat surface 110b. Each connecting rod 110 may also include a plurality of through holes 110c extending entirely through the connecting rod 110. These through holes 110c may be threaded and formed to receive corresponding screw or bolts 111, or other desired fastener.
A user can assemble adjacent mast sections 104 by inserting a connecting rod 110 into the trough portion 104c at a terminating end of a first mast section 104, such that a portion of the connecting rod 110 is evenly received in the corresponding slot 104a and a portion of the connecting rod 110 extends beyond the terminating end of the mast section 104.
The user can then take a second mast section 104 and insert the portion of the connecting rod 110 extending from the first mast section 104, into the trough 104c of the second mast section 104 until the first and second mast sections abut one another as shown in
Once immediately adjacent mast sections 104 are adjoined, a user can secure the connecting rod 110 to each of the immediately adjacent mast sections 104 by threading the bolts 111 through the connecting rod 110 until each of the bolts 111 contacts an interior surface of the mast section 104 inside the trough portion 104c. As the bolts 111 contact the mast section 104, continued threading of the bolts may force the connecting rod 110 in a direction away from the mast section 104 such that the curved portion 110a of the connecting rod 110 ultimately contacts the overhangs 104d. Due to the geometry of the curved portion 110a of the connecting rod 110, the connecting rod 110 can align the adjoined mast sections, and secure the adjoined mast sections against independent movement with respect to one another.
On a first side, such as a front surface 104b, the slots 104a may be used to receive the slides 102 that may be affixed to a stretch roll holder bracket 10 to slide vertically in both directions, both up and down.
As shown in
Each of the slots 204a, on each of the four side of the mast 201 may be formed as the same size and geometric shape. Each of the slots 204a may also include a trough portion 204c which can receive the connecting rods 110 or slides 102 of the stretch wrap holder 106. Each slot 204a may also include opposing overhangs 204d. These overhangs 204d may extend substantially laterally over the trough portion 204c, partially enclosing the trough portion 204c. These overhangs 204d can prevent the connecting rods 110 or slides 102 from exiting the trough portion 204c in a perpendicular direction from the mast 201 or any direction not substantially parallel with the mast 201.
The immediately adjacent mast sections 204 may be adjoined using the connecting rods 110 in the same way that the connecting rods are used to adjoin immediately adjacent mast section 104 as discussed above.
A user can secure the connecting rod 110 to each of the immediately adjacent mast sections 204 by threading a plurality of bolts 211, or fasteners, through the connecting rod 110. Each of the bolts 211 may be a flange screw or each bolt may include a head that may be used to abut a corresponding washer, functioning similar to a flange screw. Alternatively, a flange screw could be used in place of a bolt and washer combination, yielding substantially the same mechanical and operational benefit. Alternatively, a user may thread a plurality of bolts, or fasteners, through the connecting rod 110 until each of the bolts contact an interior surface of the mast section 204 inside the trough portion 204c.
The flange portion of the bolt 211 may be positioned on an exterior surface of the mast section 204. As the flange portion of the bolts 211 contact the mast section 204, continued threading of the bolts 211 may force the connecting rod 110 in a direction away from the mast section 204 such that the curved portion 110a of the connecting rod 110 ultimately contacts the overhangs 204d. The overhangs 204d may then be sandwiched between the flanged portion of the bolts 211 and the curved portion 110a of the connecting rod 110.
Accordingly, the flanged portion of the bolts 211 can provide a force counter to the connecting rod 110, reducing potential damage or deformation of the overhangs 204d as the bolts 211 are tightened. As with the previously discussed embodiments, due to the geometry of the curved portion 110a of the connecting rod 110, the connecting rod 110 can align the adjoined mast sections, and secure the adjoined mast sections against independent movement with respect to one another.
As shown in
The two sections of the handlebar 107 may then be inserted into the holes formed in the brackets and the center tube. Once the handlebar 107 is spaced evenly, set screws 108a may be installed into the brackets 108 and may make contact with the handlebar 107 and secure the handlebar 107 to the mast 101. Handlebar grips 107a may also be affixed to each end of the handlebar 107 to improve efficiency of use and comfort while using the stretch wrap device 90.
Additionally, by manufacturing the handbar 107 and the mast 101 into a plurality of sections, the entire stretch wrap device 90 may be more portable and may be packaged and shipped in a significantly smaller box, than a conventional stretch wrap device having a single-piece mast of similar size. For example, the disclosed stretch wrap device 90, having a mast 101 that may be disassembled into three sections and a handlebar 107 that may detachable and disassembled into a plurality of sections, such that all parts of the stretch wrap device 90, including the mast 101 and the handlebar 107 may be disassembled and fit together in a box or shipping container 12″ wide, 24″ long and 12″ high. In other exemplary embodiments, the size of the box or shipping container may be smaller or larger depending the on the shipping needs or desires of a user, including avoiding or reducing shipping costs.
Attached to the mast 101 is a cable system that may include a winch 103 that may utilize a cable 103a and a pulley 105 affixed at the top, or terminal end, of the mast 101 to facilitate raising and lowering the stretch wrap holder 106 which includes the U-shaped bracket 106a that may be received within at least one of the slots 104a which secured the stretch wrap holder to the mast 101 while still enabling the stretch wrap holder 106 to slide vertically along the mast 101. The winch 103 may be electronically controlled by a remote switch 109 attached to the handlebar 107 that allows the operator to grasp hold of the stretch wrap device 90 and maneuver it around the products or bundles that are being wrapped. The handlebar 107 may be attached to the mast 101 assembly by brackets 108 that can be adjusted vertically along the mast 101 to suit an operator's ergonomic needs. The motor and winch 103 may be contained within a metal or plastic enclosure 113.
The winch 103, which may include an electric motor that can drive the rotation of the winch, may be used to raise and lower the stretch wrap holder bracket 106a along the face 104b of the mast 101. A remote switch 109 may be mounted to one side of the handlebar 107 and is used to control the motor 103. The handlebar 107 and switch 109 can be rotated to a comfortable or desired position for the user and then locked in place. Two switches, one for the left side of the handlebar 107 and the other on the right side of the handlebar 107 can be used instead of both up and down buttons being on a single switch. In this embodiment, a single wireless switch 109 is used.
An enclosure 113 may house the motor and winch 103, as well as, a corresponding motor battery and motor control unit. The enclosure 113 may also include recharging terminals 113a mounted to an exterior surface of the enclosure 113 enabling the electric motor to be recharged without accessing an interior of the enclosure 113.
The stretch wrap holder 106 may be secured to the mast 101 via the bracket 106a. The bracket 106a may also include slides 102 which may be attached to a rear side of the bracket 113. These slides 102 may be formed to fit inside and retained within the slots 104a on a desired face of the mast 101 and allow the bracket 106a to glide vertically along a face of the mast 101. A roller system can also be used to facilitate the vertical movement of the stretch wrap bracket 106a.
As shown in
As the knob 118 is turned clockwise and the threaded rod 118a feeds into a threaded coupler 119 affixed to the end of another threaded rod that extends inside the stretch wrap roll 106b throughout its length. The tension increases as the knob 118 is tightened due to the spring 117 being compressed. Once the proper or desired tension is achieved, a bolt 120a with a blunt end and a knob 120 at the opposite end is turned against a flat surface on the threaded rod 118a thus locking it in position.
As shown in
The washer 314 may be positioned on an exterior surface of the mast section 104 and receive a corresponding bolt 311. As the bolts 311 contact the mast section 104, though the connecting rod 110, continued threading of the bolts 311 may force the connecting rod 110 in a direction away from the mast section 104 such that the curved portion 110a of the connecting rod 110 ultimately contacts the overhangs 104d. The overhangs 104d may then be sandwiched between the washer 314 and the curved portion 110a of the connecting rod 110.
Accordingly, the washer 314 can provide a force counter to the connecting rod 110, reducing potential damage or deformation of the overhangs 104d as the bolts 311 are tightened. As with the previously discussed embodiments, due to the geometry of the curved portion 110a of the connecting rod 110, the connecting rod 110 can align the adjoined mast sections, and secure the adjoined mast sections against independent movement with respect to one another.
As shown in
In this alternative embodiment, flange bolts 211 may be used simultaneously with set screw style bolts 111. As shown in
In a disclosed embodiment, a method of constructing a structural apparatus may include, providing a mast, wherein the mast is configured to extend in a substantially vertical direction from a foundation, wherein the mast includes a plurality of adjoining mast sections, each adjoining mast section having a plurality of side surfaces. Each adjoining mast section having at least one slot on at least one of the side surfaces, the slot of each mast section having a trough portion and a pair of overhangs that extend over the trough portion, partially enclosing the trough portion.
The method may further include: providing a connecting rod received within the slot of at least two immediately adjacent mast sections, wherein the connecting rod is secured to each of the two immediately adjacent mast sections, and wherein the connecting rod includes an outer surface having a curved portion and a flat portion, such that the curved portion contacts the pair of overhangs of each of the immediately adjacent mast sections.
The method may also include assembling the adjacent mast sections by inserting a portion, such as substantially one half, of the connecting rod into the trough portion at a terminating end of a first mast section, such that a portion, such as the left over substantially one half, of the connecting rod is received in the corresponding slot and wherein a portion of the connecting rod extends beyond the terminating end of the mast section.
The method may also include providing a second mast section and inserting a portion, such as substantially one half, of the connecting rod into the trough and extending from the first mast section, into a trough of the second mast section until the first and second mast sections abut one another.
The method may further include, securing the connecting rod to each of the immediately adjacent mast sections by threading bolts through the connecting rod until each of the bolts contacts an interior surface of the mast section inside the trough portion.
The method may further include, threading the bolts through the connecting rod such that the connecting rod may be forced in a direction away from the mast section, such that the curved portion of the connecting rod contacts the overhangs.
Another disclosed embodiment may include, a structural apparatus that may include, a mast, wherein the mast includes three mast sections, each mast section having a plurality of side surfaces an a plurality of slots. The structural apparatus may also include a connecting rod received within the slot of at least two immediately adjacent mast sections, wherein the connecting rod is secured to each of the two immediately adjacent mast sections. The structural apparatus may also include a handlebar removably attached to the mast.
The structural apparatus may also be configured to include the mast and the handlebar being disassembled and fit together in a box or shipping container 12″ wide, 24″ long and 12″ high. The wheeled mast for example, may be between 48″ and 72″ tall, or taller, when fully assembled. The design as described above and illustrated in the drawings including two or more detachable and interconnectable, mast sections—three such mast sections—cooperate as part of the design whereby it is to be understood that some or all portions of the rolling base 100 are detachable and/or can be assembled and disassembled in pieces and whereby all other portions can be assembled and disassembled including the stretch wrap holder 106, handlebar 107, brackets 108, enclosure 113, such that all portions of a stretch wrap device 90 which, when assembled stands 48″-72″ tall or taller (e.g. 68″ tall or 76″ tall or 80″ tall), such that a 72″ stretch wrap device 90 can together fit inside a box or shipping container that is 12″ wide, 24″ long, and 12″ high. Box dimensions may vary, if future changes to the disclosed design are incorporated or if alternate box dimensions are desired.
Those having ordinary skill in the relevant art will appreciate the advantages provide by the features of the present disclosure.
In the foregoing Detailed Description, various features of the present disclosure are grouped together in a single embodiment for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed disclosure requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment.
Thus, the following claims are hereby incorporated into this Detailed Description of the Disclosure by this reference, with each claim standing on its own as a separate embodiment of the present disclosure.
It is to be understood that the above-described arrangements are only illustrative of the application of the principles of the present disclosure. Numerous modifications and alternative arrangements may be devised by those skilled in the art without departing from the spirit and scope of the present disclosure and the appended claims are intended to cover such modifications and arrangements. Thus, while the present disclosure has been shown in the drawings and described above with particularity and detail, it will be apparent to those of ordinary skill in the art that numerous modifications, including, but not limited to, variations in size, materials, shape, form, function and manner of operation, assembly and use may be made without departing from the principles and concepts set forth herein.
This application is a continuation-in-part of U.S. patent application Ser. No. 16/716,271, filed Dec. 16, 2019, which is a continuation of U.S. patent application Ser. No. 16/529,635 filed Aug. 1, 2019, which claims the benefit of U.S. Provisional Application No. 62/713,201, filed Aug. 1, 2018, which is hereby incorporated by reference herein in its entirety, including but not limited to those portions that specifically appear hereinafter, the incorporation by reference being made with the following exception: In the event that any portion of the above-referenced provisional application is inconsistent with this application, this application supersedes said above-referenced applications.
Number | Name | Date | Kind |
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6991195 | Mazzarolo | Jan 2006 | B2 |
8938939 | Roche | Jan 2015 | B2 |
9981762 | Chalmers | May 2018 | B2 |
20050198922 | Huson | Sep 2005 | A1 |
20160200467 | Cousins | Jul 2016 | A1 |
20180257805 | Baer | Sep 2018 | A1 |
Number | Date | Country |
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1950134 | Jul 2008 | EP |
Number | Date | Country | |
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20200377244 A1 | Dec 2020 | US |
Number | Date | Country | |
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62713201 | Aug 2018 | US |
Number | Date | Country | |
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Parent | 16529635 | Aug 2019 | US |
Child | 16716271 | US |
Number | Date | Country | |
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Parent | 16716271 | Dec 2019 | US |
Child | 16872332 | US |