This application claims priority to Japanese patent application serial number 2013-104081, the contents of which are incorporated herein by reference.
Field of the Invention
Embodiments of the present invention relate to variable nozzle turbochargers.
Description of the Related Art
A variable nozzle turbocharger is equipped with a variable nozzle mechanism. A typical variable nozzle mechanism includes variable nozzles having nozzle vanes and a unison ring. The variable nozzle mechanism adjusts the opening degree of the variable nozzles based on a rotation of the unison ring. Thus, the variable nozzle mechanism controls a flow velocity of exhaust gas to a turbine wheel. The unison ring is provided with a drive arm fit-engagement groove that extends radially. A drive arm for driving the unison ring has a fit-engagement portion that is engaged with the fit-engagement groove. The fit-engagement portion is rotatable, and is movable in the radial direction of the unison ring along the fit-engagement groove of the unison ring. Unison-ring/drive-arm engagement structures according to related-art examples 1 and 2 will be described with reference to
As shown in
As shown in
In related-art example 2 of
In related-art example 2 of
According to the disclosure in Japanese Laid-Open Utility Model Publication No. 61-49002, the fit-engagement groove (communication fit-engagement groove) has a substantially semi-circular configuration. However, from the viewpoint of the engagement relationship with respect to the fit-engagement portion of the drive arm, it is to be presumed that the fit-engagement groove has a U-shaped configuration. Thus, also in the technique disclosed in the above-mentioned publication, a problem similar to that of related-art example 1 is involved.
In the variable nozzle mechanism, the fit-engagement portion of the drive arm contacts the closing side surface of the fit-engagement groove of the unison ring. There is a need in the art for a variable nozzle turbocharger in which the contact stress is low and which has high productivity or high reliability.
According to an aspect of the invention, certain embodiments of the present invention include a variable nozzle turbocharger having a variable nozzle mechanism for controlling a flow velocity of exhaust gas to a turbine wheel. The variable nozzle mechanism has a unison ring and a drive arm. The unison ring adjusts the degree of opening for a plurality of variable nozzles having nozzle vanes through rotation of the unison ring. The unison ring has a first fit-engagement groove extending in the radial direction. The first fit-engagement groove has a closing side surface of a concave arcuate shape and an opening side surface of a convex arcuate shape facing the closing side surface with a fixed groove width therebetween. A drive arm has a first fit-engagement portion which is engaged with the first fit-engagement groove so as to be rotatable and movable in the radial direction of the unison ring. The first fit-engagement portion has a closing side contact surface of a convex arcuate shape that is able to contact the closing side surface.
The closing side surface of the fit-engagement groove of the unison ring has a concave arcuate shape. Using such a shape, it is possible to reduce the contact stress between the closing side surface and the fit-engagement portion. More specifically, the contact stress between the closing side surface of the fit-engagement groove and the fit-engagement portion can be reduced as they are constantly in contact with each other. In this manner, it is possible to reduce the wear of the closing side surface caused by the exhaust reaction force.
The opening side surface of the fit-engagement groove has a convex arcuate shape. The opening side surface faces the closing side surface with the fixed groove width therebetween. Thus, it is possible to machine the fit-engagement groove in the unison ring easily and accurately by using a rotary tool such as an end mill. In this manner, it is possible to achieve an improvement in terms of productivity and reliability. Due to the exhaust reaction force, the opening side surface of the fit-engagement groove and the fit-engagement portion of the drive arm are normally spaced away from each other. Thus, even if the opening side surface has a convex arcuate shape, the contact stress between the opening side surface and the fit-engagement portion does not increase.
In another aspect of the invention, the unison ring has a plurality of radially extending second fit-engagement grooves. Each second fit-engagement groove has a closing side surface of a concave arcuate shape and an opening side surface of a convex arcuate shape facing the closing side surface with a fixed groove width therebetween. Each variable nozzle has a second fit-engagement portion to be engaged with each second fit-engagement groove so as to be rotatable and movable in the radial direction of the unison ring along the second fit-engagement groove. Each second fit-engagement portion has a convex arcuate shape that is able to contact the closing side surface of the second fit-engagement groove.
The closing side surface of the second fit-engagement groove of the unison ring has a concave arcuate shape. Using such a shape, it is possible to reduce the contact stress between the closing side surface of the second fit-engagement groove and the fit-engagement portion. More specifically, the contact stress between the closing side surface of the arm and the fit-engagement portion can be reduced as they are constantly in contact with each other. In this manner, it is possible to reduce the wear of the closing side surface caused by the exhaust reaction force.
The opening side surface of the second fit-engagement groove has a convex arcuate shape. The opening side surface faces the closing side surface with the fixed groove width therebetween. Thus, it is possible to create the second fit-engagement groove in the unison ring easily and accurately by using a rotary tool such as an end mill. In this manner, it is possible to achieve an improvement in terms of productivity and reliability. Due to the exhaust reaction force, the opening side surface of the second fit-engagement groove and the fit-engagement portion of the drive arm are normally spaced away from each other. Thus, even if the opening side surface has a convex arcuate shape, the contact stress between the opening side surface and the fit-engagement portion does not increase.
Each of the additional features and teachings disclosed above and below may be utilized separately or in conjunction with other features and teachings to provide improved variable nozzle turbochargers. Representative examples of the present invention, which utilize many of these additional features and teachings both separately and in conjunction with one another, will now be described in detail with reference to the attached drawings. This detailed description is merely intended to teach a person of ordinary skill in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention. Only the claims define the scope of the claimed invention. Therefore, combinations of features and steps disclosed in the following detailed description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe representative examples of the invention. Moreover, various features of the representative examples and the dependent claims may be combined in ways that are not specifically enumerated in order to provide additional useful configurations of the present teachings.
As shown in
The rotor 20 has a turbine wheel 22, a rotor shaft 24 integral with the turbine wheel 22, and a compressor wheel 26 mounted to an end of the rotor shaft 24. The rotor shaft 24 is rotatably supported with respect to the center housing 18. The turbine wheel 22 has a plurality of blades 23 on the outer peripheral portion thereof. The turbine wheel 22 is arranged in the turbine housing 14. The compressor wheel 26 has a plurality of blades 27 on the outer peripheral portion thereof. The compressor wheel 26 is arranged in the compressor housing 16.
A spiral scroll path 30 is formed in the turbine housing 14. An annular whirling path 31 facing the blades 23 of the turbine wheel 22 is open in the scroll path 30. The scroll path 30 communicates with a discharge path for exhaust gas discharged from the combustion chamber of an internal combustion engine (not shown). After flowing into the scroll path 30, the exhaust gas is blown toward the blades 23 of the turbine wheel 22 from the whirling path 31. The exhaust gas is discharged from a discharge port 15 of the turbine housing 14 via rotation of the turbine wheel 22. The scroll path 30 and the whirling path 31 form an exhaust flow path for the exhaust gas to flow to the turbine wheel 22.
A spiral compressor path 33 is formed in the compressor housing 16. An annular send-out path 34 facing the blades 27 of the compressor wheel 26 is open in the compressor path 33. The compressor path 33 communicates with the combustion chamber of the internal combustion engine via an intake path (not shown). The compressor wheel 26 rotates integrally with the rotation of the turbine wheel 22. The compressor wheel 26 compresses the intake air introduced from an intake air inlet 17 of the compressor housing 16 via the blades 27, and sends it out to the send-out path 34 using centrifugal action. The air discharged into the send-out path 34 is supercharged to the combustion chamber of the internal combustion engine via the compressor path 33.
The variable nozzle turbocharger 10 is provided with a variable nozzle mechanism 36 in the whirling path 31 of the turbine housing 14. The variable nozzle mechanism 36 controls the flow velocity of the exhaust gas as it passes to the turbine wheel 22. An annular nozzle ring 38 (housing member) is arranged for setting the variable nozzle mechanism 36. The nozzle ring 38 is provided in the turbine housing 14 near the center housing 18, and constitutes the side wall of the whirling path 31. The nozzle ring 38 is fixed to the turbine housing 14 by a plurality of (e.g., four) connection bolts.
An annular space portion 41 is formed between the turbine housing 14 and the center housing 18. The annular space portion 41 is arranged outside of the center housing 18. The nozzle ring 38 divides the annular space portion 41 and the whirling path 31. The center housing 18 is provided with a flange (side wall portion) 19 on the outer peripheral portion thereof. The flange 19 forms the annular space portion 41. The flange 19 is fixed to the turbine housing 14 by bolts 42. Retaining rollers 44 (See
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The controller 67 operates the actuator 65. Then, the drive member 56 is rotated. As a result, the unison ring 52 rotates, causing the plurality of variable nozzles 46 to rotate in synchronization with each other. For example, in
The variable nozzles 46, the unison ring 52, the drive member 56 and the actuator 65 constitute the variable nozzle mechanism 36. The arms 49 of the variable nozzles 46 and the unison ring 52 are connected together as a power transmission route. The unison ring 52 and the drive arm 60 of the drive member 56 are connected together as a power transmission route. The drive lever 58 of the drive member 56 and the output portion of the actuator 65 are connected together as a power transmission route.
As shown in
The main portion of the variable nozzle mechanism 36 includes the engagement structure of the unison ring 52 and the drive arm 60.
As shown in
The fit-engagement groove 63 has a central portion between the closing side surface 63a and the opening side surface 63b. A machining center line of a radius of curvature R passes the central portion. The fit-engagement portion 61 of the drive arm 60 has a radius r. The radius of curvature R is set so as to satisfy the following condition: 1r<R<3r. The center of the radius of curvature R is situated in the circumferential line 52C in
As described above, the closing side surface 63a of the fit-engagement groove 63 of the unison ring 52 has a concave arcuate shape. Using such a shape, it is possible to reduce the contact stress between the closing side surface 63a and the fit-engagement portion 61. More specifically, the contact stress between the closing side surface 63a of the fit-engagement groove 63 and the fit-engagement portion 61 can be reduced as they are constantly in contact with each other. In this manner, it is possible to reduce the wear of the closing side surface 63a caused by the exhaust reaction force.
The opening side surface 63b of the fit-engagement groove 63 has a convex arcuate shape. The opening side surface 63b faces the closing side surface 63a with a fixed groove width 63W therebetween. Thus, it is possible to machine the fit-engagement groove 63 in the unison ring 52 easily and accurately by using a rotary tool such as an end mill. In this manner, it is possible to achieve an improvement in terms of productivity and reliability. Due to the exhaust reaction force, the opening side surface 63b of the fit-engagement groove 63 and the fit-engagement portion 61 of the drive arm 60 are normally spaced away from each other. Thus, even if the opening side surface 63b has a convex arcuate shape, the contact stress between the opening side surface 63b and the fit-engagement portion 61 does not increase.
The unison ring 52 may be provided with at least one arm fit-engagement groove 70 shown in
As described above, the closing side surface 70a of the arm fit-engagement groove 70 of the unison ring 52 has a concave arcuate shape. Using such a shape, it is possible to reduce the contact stress between the closing side surface 70a and the fit-engagement portion 50. More specifically, the contact stress between the closing side surface 70a of the arm fit-engagement groove 70 and the fit-engagement portion 50 can be reduced as they are constantly in contact with each other. In this manner, it is possible to reduce the wear of the closing side surface 70a caused by the exhaust reaction force.
The opening side surface 70b of the arm fit-engagement groove 70 has a convex arcuate shape. The opening side surface 70b faces the closing side surface 70a with a fixed groove width therebetween. Thus, it is possible to create the arm fit-engagement groove 70 in the unison ring 52 easily and accurately by using a rotary tool such as an end mill. In this manner, it is possible to achieve an improvement in terms of productivity and reliability. Due to the exhaust reaction force, the opening side surface 70b of the arm fit-engagement groove 70 and the fit-engagement portion 50 of the arm 49 are normally spaced away from each other. Thus, even if the opening side surface 70b has a convex arcuate shape, the contact stress between the opening side surface 70b and the fit-engagement portion 50 does not increase.
While the embodiments of invention have been described with reference to specific configurations, it will be apparent to those skilled in the art that many alternatives, modifications and variations may be made without departing from the scope of the present invention. Accordingly, embodiments of the present invention are intended to embrace all such alternatives, modifications and variations that may fall within the spirit and scope of the appended claims. For example, embodiments of the present invention should not be limited to the representative configurations, but may be modified, for example, as described below.
The unison ring 52 may have the drive arm fit-engagement groove 72 shown in
As described above, the fit-engagement portion 61 of the drive arm 60 includes a closing side contact surface having a convex arcuate shape. The closing side contact surface contacts the closing side surface 63a of the fit-engagement groove 63. The fit-engagement portion 61 may have a round shape which includes the closing side contact surface or some other configuration which includes the closing side contact surface. The fit-engagement portion 61 may have a columnar, a cylindrical, or a pin-like configuration.
As described above, the fit-engagement portion 50 of the arm 49 includes a closing side contact surface having a convex arcuate shape. The closing side contact surface contacts the closing side surface 54a, 70a of the arm fit-engagement groove 54, 70. The fit-engagement portion 50 may have a round shape which includes the closing side contact surface, or some other configuration which includes the closing side contact surface. The fit-engagement portion 50 may have a columnar, a cylindrical, or a pin-like configuration.
As described above, the arm fit-engagement groove 54, 70 and the fit-engagement groove 63, 72 may be formed by the creation of the unison ring 52 using a rotary tool such as an end mill. Alternatively, the arm fit-engagement groove 54, 70 and the fit-engagement groove 63, 72 may be formed by some other machining method or forming method such as press work or precision investment casting.
Number | Date | Country | Kind |
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2013-104081 | May 2013 | JP | national |
Number | Name | Date | Kind |
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4804316 | Fleury | Feb 1989 | A |
6419464 | Arnold | Jul 2002 | B1 |
20040081567 | Boening | Apr 2004 | A1 |
Number | Date | Country |
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61-1829 | Jan 1986 | JP |
61-49002 | Apr 1986 | JP |
61-126053 | Aug 1986 | JP |
61-202641 | Dec 1986 | JP |
Entry |
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Communication dated Apr. 14, 2015, issued by the Japanese Patent Office in counterpart Japanese application No. 2013-104081. |
Number | Date | Country | |
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20140341719 A1 | Nov 2014 | US |