The present disclosure concerns a ducted gas turbine engine and in particular a ducted gas turbine engine comprising a Variable Pitch Fan (VPF) used to generate both forward and reverse thrust.
Variable Pitch Fans (VPF) in a turbofan engine may be actuated to change the fan aerofoil pitch setting and may be used to reverse the direction of airflow and generate reverse thrust. The amount of reverse thrust produced with the VPF depends on the reverse stream mass flow ingested from the engine exit and the subsequent development of the reverse flow in the engine external regions after it flows out through the engine inlet.
Improvement in the VPF reverse thrust levels may be achieved by increasing the reverse flow through the engine exit using techniques such as additional auxiliary intakes or increased exit nozzle area, both of which serve to increase the volume of the air flow, or the use of secondary air injection.
Whilst such modifications improve the VPF reverse flow behaviour in an isolated uninstalled engine at static conditions the results have been found to be different in the dynamic conditions experienced by the engine when the VPF is employed during landing. In particular, VPF reverse flow analysis in an engine installed to the airframe at dynamic conditions corresponding to aircraft landing speeds indicate that auxiliary inlet schematics are not effective in improving the reverse thrust behaviour at locations near the bypass nozzle exit and can impair the reverse thrust behaviour at locations near the VPF.
This is due, in part, to a consequence of the installed reverse thrust flow field at dynamic conditions where the auxiliary inlets located near the bypass exit do not act as additional inlets to admit more reverse flow into the engine but instead behave as alternative inlets through which the entire reverse flow develops. In addition they also block reverse flow from the engine exit through their impact on the pressure distribution along the axial length of the bypass.
Auxiliary inlets located further upstream also do not act as additional inlets but instead act as a diversionary escape opening for the reverse flow ingested from the bypass nozzle exit. This consequently prevents a large portion of the reverse flow from reaching the VPF passages and leads to a significant deterioration in the levels of reverse thrust achievable.
It is an object of the present disclosure to seek to provide an improved arrangement that addresses these and other matters.
According to a first aspect there is provided a ducted gas turbine engine comprising a fan and a guide vane downstream of the fan, wherein the fan is a Variable Pitch Fan (VPF) configured to operate in a first position for generating forward thrust and a second position for generating reverse thrust; wherein a duct wall positioned radially outside the Variable Pitch Fan comprises one or more vents extending through the duct wall, and wherein each vent is located forward of the guide vane.
The VPF may be provided by a plurality of aerofoils circumferentially arranged around an axis and each aerofoil has a leading edge, a trailing edge and a blade tip with an axial extent, wherein the vent has an opening in the duct wall that is located adjacent the tip of a blade.
The vent opening may be downstream of the aerofoils configured to operate in a first position for generating forward thrust and a second position for generating reverse thrust
The, or each, vent may have an opening at an axial location in the duct wall that corresponds with the axial extent of the blade tip.
The or each vent may have an opening in the duct wall that is axially positioned adjacent a leading edge of an aerofoil.
By adjacent it is meant that the respective parts, locations, vents, blades, leading edge, etc. at least partially overlap at the same axial location.
The fan has an inlet area and the combined flow area of the vents may be greater than 1% but no more than 15% of the fan inlet area. The combined flow area of the vents may be of the order 2% of the fan inlet area. The combined flow area of the vents may be not more than 10% of the fan inlet area. The combined flow area of the vents may be not more than 7.5% of the fan inlet area. The combined flow area of the vents may be not more than 5% of the fan inlet area. The combined flow area of the vents may be not more than 2.5% of the fan inlet area.
The combined flow area is defined by the sum of the individual areas of the vent inlets in the duct wall
The or each vent may comprise an axially forward lean. The inlet of the vent located on a radially inner surface of the duct wall may be axially rearward of an outlet of the vent located on a radially outer surface of the duct wall. The axis against which the position of the vent is defined may be the axis of the engine.
The inlet of the vent located on a radially inner surface of the duct wall may at the same axial position but radially spaced from an outlet of the vent located on a radially outer surface of the duct wall. The radial direction against which the position of the vent is defined may be radial direction from the axis of the engine.
The duct wall may comprise additional structural, or functional apparatus such as impact absorption material, noise absorption material, blade-off capture structure, and/or ice-reduction apparatus.
The, or each, vent may have a circumferential lean. The circumferential position of the inlet of the vent located on a radially inner surface of the duct wall may be at a different circumferential position of an outlet of the vent located on a radially outer surface of the duct wall.
The circumferential position of the inlet of the vent located on a radially inner surface of the duct wall may be at the same circumferential position of an outlet of the vent located on a radially outer surface of the duct wall.
The choice of axial and circumferential angle of the vent may be selected to deliver a desired reverse thrust flow and/or structural requirements.
The, or each, vent may comprises at least one valve member that is configured to move from an open position when the engine operates in thrust reverse mode and a closed position when the engine does not operate in thrust reverse mode.
The at least one valve member may be located at a radially inner surface of the duct wall.
The at least one valve member may be located at a radially outer surface of the duct wall.
Any suitable actuation system, depending on the sizing, weight and packing requirements may be provided to open and close the valves of the vent.
The number of discrete auxiliary vents may be optimized from aerodynamic, structural and actuation requirements.
The circumferential spacing of the vent inlets and/or vent outlets may vary around the circumference of the engine. The circumferential location may be selected to occupy a part of the circumference, if required, to generate stabilizing moments to counteract the effect of undesirable lateral force on the aircraft.
The, or each, vent may comprise a flow conditioning element such as a vane or tortuous path to affect the flow leaving the vent. The magnitude of the circumferential component of the air flow leaving the vent may be less than the magnitude of the circumferential component of the air flow entering the vent.
The vent inlet and the vent outlet may be separated by an annular channel and arranged that one or more vent inlets may deliver air to the annular channel and one or more vent outlets may take air from the annular channel. The number of vent inlets may be different from the number of vent outlets.
The vent inlets may be defined as a perforated wall. The vent outlets may be defined as a perforated wall.
The annular chamber may be provided with a honeycomb or hexagonal structure.
The skilled person will appreciate that except where mutually exclusive, a feature described in relation to any one of the above aspects may be applied mutatis mutandis to any other aspect. Furthermore, except where mutually exclusive any feature described herein may be applied to any aspect and/or combined with any other feature described herein.
Embodiments will now be described by way of example only, with reference to the Figures, in which:
The gas turbine engine 10 works in a conventional manner with air in the core airflow A being accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive the high pressure and low pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
A known mechanical arrangement for a geared fan gas turbine engine 10 is shown in
The epicyclic gearbox 30 is of the planetary type, in that the planet carrier 34 rotates about the sun gear 28 and is coupled to an output shaft via linkages 36. In other applications the gearbox 30 may be a differential gearbox in which the ring gear 38 also rotates in the opposite sense and is coupled to a different output shaft via linkages 40.
An epicyclic gearbox 30 must be lubricated, by oil or another fluid. However, the oil becomes heated by being worked during operation of the epicyclic gearbox 30. Furthermore, the oil may accumulate particulate debris from the components of the epicyclic gearbox 30 which may cause seizing or other problems. It is therefore necessary to eject the oil efficiently from the epicyclic gearbox 30 to allow its replacement by spraying in fresh, cool oil. Ejection of the oil, particularly when it is collected for cleaning before being returned to the reservoir from which fresh oil is supplied, is referred to as oil scavenge.
A typical arrangement of the epicyclic gearbox is shown in
Additionally or alternatively the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor, propeller (aero or hydro), or electrical generator). Additionally or alternatively such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts.
In a first configuration of the fan blades the VPF generates substantially forward thrust directing air flow through a duct 508 bypassing the engine core. In a second configuration of the fan blades the VPF generates substantially reverse thrust.
A fan-tip flow channel 506 is provided in the vicinity of the fan-tips and preferably at the leading edge of the fan tip and is actuable between a closed and open position. In normal operation of the engine when thrust reverse is not required the flow channel is closed and is opened when thrust reverse is desired. In the open position the channel provides a path between the fan tip and the nacelle outer surface.
In the embodiment shown the flow channel 506 has a forward lean such that in use the air-flow within the channel during thrust reverse mode has both a forward component and a radial component. Whilst it is possible to dispense with the forward lean this will affect the impact of the flow channel on the thrust reverse performance of the engine.
The axial position of the channel inlet is preferably in the vicinity of the fan tip and preferably at the leading edge. However, improvements in the thrust reverse capabilities of the VPF over conventional architectures can be observed when the channel inlet is upstream of the OGV.
As seen in the cross-sectional view of
In the embodiment of
The vanes within the flow channel may also help define the structural integrity of the nacelle.
A more detailed view of one embodiment of the flow extraction channel design is shown with reference to
The extraction channel, being located near the fan leading edge, is angled leaning towards the nacelle intake and this may reduce constraints on the containment structure design in certain configurations of an engine. In
The design of the aerofoil strut vane 528 in terms of the chord, flow deflection and profile definition may be optimized based on the flow swirl that need to be imparted to the channel flow and from structural integrity requirements. The flow channel extraction area can be optimized based on the reverse thrust requirements, with the typical preferred area being 10% of the fan inlet area. Based on the flow channel extraction area, the dimensions of the channel may also be calculated. The axial fan-relative placement of the porous shroud wall and the annular chamber, the depth of the annular chamber, and the perforation design of the porous wall may be optimized primarily from fan forward flow requirements. The reverse thrust behaviour is not significantly affected by these parameters, which provides considerable freedom for optimization of the geometry from forward flow considerations. The actuation and mechanical design schematics of the flow extraction channel may be finalized based on the space and packing requirements. Alternatively, it might also be possible that the inner tab 526 be removed and the entire flow channel actuation be driven by a blow-out door in the place of the outer tab 524
In the configuration of
A part of the radially centrifuged flow, turns back 902 and flows rearward towards the bypass nozzle exit 905. Although the turned back flow 902 eventually loses momentum and re-joins the reverse flow 903 developing from the bypass nozzle exit 905 it imposes an unfavourable pressure gradient and blockage to the development of reverse flow 903 into the engine.
The temperature of the flow 902 is higher than the free-stream flow of air outside the engine as it has picked up heat from the engine core. As it reverses forward and it is at a relative high temperature which can generate significant thermal stress on the bypass nozzle walls 908. The free stream air entrained by the reverse stream 901 at the nacelle intake is shown by 906.
The undesirable physical flow mechanisms in the baseline configuration are manipulated to improve the reverse thrust behaviour in the fan tip flow extraction embodiment as shown in
The free stream entrained by the reverse flow out of the VPF inlet is shown by flow line 906. Additionally, the swirl imparted to the channel extracted flow 922 by the aerofoil strut vanes counteract the swirl in the washed down reverse stream from the nacelle lip and eliminates undesirable airframe lateral forces.
The combined effect of increased reverse stream mass flow and the additional drag because of the lift up of reverse flow streamlines with a large recirculation region, is observed to increase the airframe decelerating force by more than 30%. Moreover, since the reverse flow streamlines spread around the engine and have a particular nullifying swirl angle imparted by the aerofoil vane struts in the channel, the decelerating force does not have any undesirable lateral force component.
The lower volumes of the turned back flow 902 in the fan tip flow extraction design, reduces the temperature of the bypass nozzle wall structures and consequently improves the engine thermal state during the landing run.
The total area of the inlet to the flow channels is preferably below 15% of the fan inlet area and more preferably below 10% of the fan inlet area. At high relative areas a significant proportion of the inlet free stream flow will exit through the flow channels thereby reducing the blocking effect and the amount of the free stream air 906 turned back at the inlet. This is detrimental to the creation of thrust reverse air 903 entering the engine at the exhaust nozzle 905.
In the embodiment of
Momentum reduction caused by the air exiting through the vent 904 means that the reverse air entering through the exhaust causes the rearward flow of air to occupy a reduced axial extent along the engine. This reduction in the momentum and reduced length of the recirculation region 908 presents a more favourable pressure gradient to the reverse flow entering the engine.
This facilitates an increase in the amount of reverse flow ingested from the bypass nozzle exit, as compared to a conventional configuration. Moreover, since the high temperature turned back flow 902 is vented out, the thermal state of the components in the bypass nozzle walls is less significant.
The total vent area is preferably less than 10% of the fan inlet area as at values above this number there may be a detrimental effect that offsets the hitherto assumed belief that openings downstream of the VPF would admit additional flow into the VPF and improve its reverse thrust behaviour.
As shown within the streamlines of
The shear layer because of the escaping flows 901d and 910 through the auxiliary opening 912 prevents the VPF suction from being felt at the engine exit. Consequently, there is a large reduction in the reverse flow 903 entering into the engine at the bypass nozzle exit. Therefore, a combination of reduction in reverse flow out of the nacelle inlet and the reverse flow entering the bypass nozzle exit, significantly reduces the amount of reverse thrust achieved in the engine.
The claimed invention may also be applicable to two-shaft, or three-shaft non-geared turbine engines in addition to geared gas turbine engines.
It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.
Number | Date | Country | Kind |
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20210100489 | Jul 2021 | GR | national |
2112678.4 | Sep 2021 | GB | national |