The present disclosure relates generally to thermally-initiated venting systems and, more particularly, to thermally-initiated venting systems having shaped charges with variable stand-off assemblies.
Various rocket motors and other devices containing a propellant or other energetic material housed within a casing may present hazards in the event of a “cook-off,” which may be defined as a detonation of the energetic material due to external heating, such as occurs from an accidental fire or the like. An exposed rocket motor, for example, can react to exposure to heat, causing a violent explosion or uncontrolled thrust due to autoignition of the propellant resulting in the rocket firing but being out of control. The hazard may be reduced by providing the casing containing the energetic material with a mechanism for opening the casing to vent pressure prior to or during a cook-off event.
Cook-off events may be classified generally as either slow cook-off or fast cook-off events. The more extreme condition occurs during slow cook-off events, where the rate of heating is low—e.g., on the order of a few degrees per hour over a period of days. Under such circumstance, the entire munition approaches autoignition at a near uniform temperature, with the casing surrounding the energetic material maintaining its strength through the point of ignition. Autognition is followed by a rapid increase in pressure within the casing, leading to explosion or detonation. Faster heating, on the other hand, which may occur where the munition is exposed directly to fire (the so-called fast cook-off event), is considered less extreme and easier to counter. In this event, the flow of heat travels from outside the munition to the inside, resulting in the casing reaching a higher temperature than the energetic material. Exposure of the casing to high temperatures may weaken the casing prior to autoignition occurring, lessening the potential for resulting explosion or detonation.
A variable stand-off distance explosive cord assembly for a casing is disclosed. In various embodiments, the assembly includes an explosive cord configured for positioning at a stand-off distance from a casing and a thermally responsive material configured to vary the stand-off distance from a first distance to a second distance.
In various embodiments, the thermally responsive material is positioned between the casing and the explosive cord. In various embodiments, the explosive cord defines a length along the casing and wherein the thermally responsive material extends along at least a portion of the length of the explosive cord. In various embodiments, the thermally responsive material comprises a plurality of blocks spaced along the length. In various embodiments, the thermally responsive material extends along the length of the explosive cord. In various embodiments, the first distance is configured to result in a scoring of the casing, following ignition of the explosive cord. In various embodiments, the second distance is configured to result in a cutting through of the casing, following ignition of the explosive cord. In various embodiments, the explosive cord is a linear shaped charge.
In various embodiments, the explosive cord is positioned between the thermally responsive material and the casing. In various embodiments, the first distance is configured to result in a scoring of the casing, following ignition of the explosive cord. In various embodiments, the second distance is configured to result in a cutting through of the casing, following ignition of the explosive cord. In various embodiments, the explosive cord is a linear shaped charge.
A rocket motor is disclosed. In various embodiments, the rocket motor includes a casing, an explosive cord configured for positioning at a stand-off distance from the casing and a thermally responsive material configured to vary the stand-off distance from a first distance to a second distance.
In various embodiments, the thermally responsive material is positioned between the casing and the explosive cord. In various embodiments, the explosive cord defines a length along the casing and wherein the thermally responsive material extends along at least a portion of the length of the explosive cord. In various embodiments, the thermally responsive material extends along the length of the explosive cord. In various embodiments, the first distance is configured to result in a scoring of the casing, following ignition of the explosive cord. In various embodiments, the second distance is configured to result in a cutting through of the casing, following ignition of the explosive cord.
A propellant containing device is disclosed. In various embodiments, the propellant containing device includes a casing housing an explosive charge, an explosive cord configured for positioning at a stand-off distance from the casing and a thermally responsive material configured to vary the stand-off distance from a first distance to a second distance. In various embodiments, the first distance is configured to result in a scoring of the casing, following ignition of the explosive cord, and the second distance is configured to result in a cutting through of the casing, following ignition of the explosive cord.
The subject matter of the present disclosure is particularly pointed out and distinctly claimed in the concluding portion of the specification. A more complete understanding of the present disclosure, however, may best be obtained by referring to the following detailed description and claims in connection with the following drawings. While the drawings illustrate various embodiments employing the principles described herein, the drawings do not limit the scope of the claims.
The following detailed description of various embodiments herein makes reference to the accompanying drawings, which show various embodiments by way of illustration. While these various embodiments are described in sufficient detail to enable those skilled in the art to practice the disclosure, it should be understood that other embodiments may be realized and that changes may be made without departing from the scope of the disclosure. Thus, the detailed description herein is presented for purposes of illustration only and not of limitation. Furthermore, any reference to singular includes plural embodiments, and any reference to more than one component or step may include a singular embodiment or step. Also, any reference to attached, fixed, connected, or the like may include permanent, removable, temporary, partial, full or any other possible attachment option. Additionally, any reference to without contact (or similar phrases) may also include reduced contact or minimal contact. It should also be understood that unless specifically stated otherwise, references to “a,” “an” or “the” may include one or more than one and that reference to an item in the singular may also include the item in the plural. Further, all ranges may include upper and lower values and all ranges and ratio limits disclosed herein may be combined.
Referring now to the drawings,
As described further below, in various embodiments, the explosive thermal cord 114 or linear shaped charge 116 is configured to either score an outer surface 124 of the casing 110 or cut completely through the casing 110 depending on whether the rocket motor 100 is exposed to a fast cook-off event (e.g., rapid heating, on the order of seconds or minutes, resulting from direct contact with a flame) or a slow cook-off (e.g., slow heating, on the order of hours or days, resulting from indirect contact with a heat source) event, respectively. During a fast cook-off event, for example, longitudinal scoring of the outer surface 124 of the casing 110 provides a longitudinally stressed portion that allows the casing 110 to rupture longitudinally in the event propellant grains adjacent an inner surface 126 of the casing 110 ignite, thereby venting the resulting combustion products (typically at high pressure) through the ruptured portions of the casing 110, rather than through the nozzle 108. Venting the combustion products through the side of the casing 110 prevents the rocket motor 100 from uncontrolled flight following ignition of the propellant 112 proximate the inner surface 126 due to heating of the casing 110 from direct exposure to fire (e.g., a fast cook-off event), which may occur during storage or transport or even while the rocket motor 100 is secured, for example, under the wing or fuselage of an aircraft prior to flight. During a slow cook-off event, longitudinal cuts through the casing, from the outer surface 124 to the inner surface 126, reduce the likelihood of a detonation of the propellant 112, in its entirety, following simultaneous autoignition of most, if not all, of the propellant within the casing 110.
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Similarly, the linear shaped charge 416 and the thermally responsive material 438 may be configured such that the second stand-off distance 435 results in a complete or substantially complete cutting through of the casing 410 following ignition of the linear shaped charge 416. In various embodiments, the cutting through of the casing 410, from the outer surface 424 to an inner surface 426 of the casing 410, is sufficient to prevent detonation of propellant within the casing during a slow cook-off event—e.g., where the casing 410 surrounds the propellant 412 within a rocket motor, such as the rocket motor 100 described above with reference to
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Similarly, the linear shaped charge 516 and the thermally responsive material 538 may be configured such that the second stand-off distance 535 results in a complete or substantially complete cutting through of the casing 510 following ignition of the linear shaped charge 516. In various embodiments, the cutting through of the casing 510, from the outer surface 524 to an inner surface 526 of the casing 510, is sufficient to prevent detonation of propellant within the casing during a slow cook-off event—e.g., where the casing 510 surrounds the propellant 512 within a rocket motor, such as the rocket motor 100 described above with reference to
In various embodiments, the thermally responsive materials described above and employed to translate the explosive thermal cord from an initial stand-off distance to a second stand-off distance comprise materials capable of expansion in a linear direction on the order of at least about 10% (e.g., 10±2%) under a temperature difference of about 200° F. Suitable classes of such materials include thermoplastic materials, such as, for example, polyether ether ketone (PEEK), acrylonitrile butadiene styrene (ABS) and nylon. These materials exhibit coefficients of thermal expansion, a, on the order of 50E-06/° F. or greater, which results in ΔL/L on the order of 10% at a temperature difference, ΔT, on the order of 200° F. Advantageously, the materials also have melting temperatures sufficiently greater than about 300° F., such that if the ambient temperature does not become high enough to ignite the explosive cord during a slow cook-off event, the thermally responsive material will return to its initial length when the system—e.g., the rocket motor 100 described above with reference to
Finally, it should be understood that any of the above described concepts can be used alone or in combination with any or all of the other above described concepts. Although various embodiments have been disclosed and described, one of ordinary skill in this art would recognize that certain modifications would come within the scope of this disclosure. Accordingly, the description is not intended to be exhaustive or to limit the principles described or illustrated herein to any precise form. Many modifications and variations are possible in light of the above teaching. Further, throughout the present disclosure, like reference numbers denote like elements. Accordingly, elements with element numbering may be shown in the figures, but may not necessarily be repeated herein for the sake of clarity.
Benefits, other advantages, and solutions to problems have been described herein with regard to specific embodiments. Furthermore, the connecting lines shown in the various figures contained herein are intended to represent exemplary functional relationships and/or physical couplings between the various elements. It should be noted that many alternative or additional functional relationships or physical connections may be present in a practical system. However, the benefits, advantages, solutions to problems, and any elements that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as critical, required, or essential features or elements of the disclosure. The scope of the disclosure is accordingly to be limited by nothing other than the appended claims, in which reference to an element in the singular is not intended to mean “one and only one” unless explicitly so stated, but rather “one or more.” Moreover, where a phrase similar to “at least one of A, B, or C” is used in the claims, it is intended that the phrase be interpreted to mean that A alone may be present in an embodiment, B alone may be present in an embodiment, C alone may be present in an embodiment, or that any combination of the elements A, B and C may be present in a single embodiment; for example, A and B, A and C, B and C, or A and B and C. Different cross-hatching is used throughout the figures to denote different parts but not necessarily to denote the same or different materials.
Systems, methods and apparatus are provided herein. In the detailed description herein, references to “one embodiment”, “an embodiment”, “various embodiments”, etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to affect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described. After reading the description, it will be apparent to one skilled in the relevant art(s) how to implement the disclosure in alternative embodiments.
Furthermore, no element, component, or method step in the present disclosure is intended to be dedicated to the public regardless of whether the element, component, or method step is explicitly recited in the claims. No claim element herein is to be construed under the provisions of 35 U.S.C. 112(f) unless the element is expressly recited using the phrase “means for.” As used herein, the terms “comprises”, “comprising”, or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
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