The present disclosure relates to sewing machines, and more specifically, to variable timing systems of sewing machines.
In accordance with aspects and embodiments, a variable timing system of a sewing machine is provided comprising a shuttle hook having a hook tip, a first helical gear mounted on the shuttle hook, a lower shaft configured to rotate the shuttle hook in synchronization with vertical movement of a needle bar of the sewing machine, a second helical gear mounted on the lower shaft and capable of mesh engagement with the first helical gear, at least one of the first helical gear and the second helical gear being an axially moveable helical gear which is selectively moveable in its axial direction, a control device configured to process data representative of a current sewing situation of the sewing machine and to selectively generate a control signal in response to the processed data, and a drive force mechanism configured to receive the control signal and to transmit axial movement to the axially moveable helical gear in response to the control signal so as to axially move the axially moveable helical gear to one of a plurality of selectable positions provided in a range extending from a first end position to a second end position.
In accordance with aspects and embodiments, a sewing machine having a variable timing system in accordance with the above system is provided.
In accordance with aspects and embodiments, a method for selectively adjusting a timing of a variable timing system of a sewing machine is provided wherein the variable timing system comprises a shuttle hook having a hook tip, a first helical gear mounted on the shuttle hook, a lower shaft configured to rotate the shuttle hook in synchronization with vertical movement of a needle bar of the sewing machine and a second helical gear mounted on the lower shaft and capable of mesh engagement with the first helical gear, at least one of the first helical gear and the second helical gear being an axially moveable helical gear which is selectively moveable in its axial direction, the method comprising processing, by means of a control device, data representative of a current sewing situation of the sewing machine, selectively generating a control signal in response to the processed data, and transmitting axial movement to the axially moveable helical gear in response to the control signal to axially move the axially moveable helical gear to one of a plurality of selectable positions provided in a range extending from a first end position to a second end position.
In accordance with aspects and embodiments, a variable timing system for a sewing machine is provided comprising a rotatable shuttle having a hook tip, a first helical gear coupled to the rotatable shuttle, a second helical gear in communication with the first helical gear, and a lower shaft in communication with the second helical gear.
In accordance with aspects and embodiments, a variable timing system for a sewing machine is provided comprising a rotatable shuttle having a hook tip, a first helical gear coupled to the rotatable shuttle, a second helical gear in communication with the first helical gear, and a drive force mechanism in communication with the second helical gear.
In accordance with aspects and embodiments, a variable timing system for a sewing machine is provided comprising a rotatable shuttle having a hook tip, a first helical gear coupled to the rotatable shuttle, a second helical gear in communication with the first helical gear, and a drive force mechanism in communication with the first helical gear.
In accordance with aspects and embodiments, a sewing machine having a variable timing system in accordance with the variable timing systems disclosed above is provided.
Still other aspects, embodiments, and advantages of these exemplary aspects and embodiments are discussed in detail below. Embodiments disclosed herein may be combined with other embodiments in any manner consistent with at least one of the principles disclosed herein, and references to “an embodiment,” “some embodiments,” “an alternate embodiment,” “various embodiments,” “one embodiment” or the like are not necessarily mutually exclusive and are intended to indicate that a particular feature, structure, or characteristic described may be included in at least one embodiment. The appearances of such terms herein are not necessarily all referring to the same embodiment.
Various aspects of at least one embodiment are discussed below with reference to the accompanying figures, which are not intended to be drawn to scale. The figures are included to provide illustration and a further understanding of the various aspects and embodiments, and are incorporated in and constitute a part of this specification, but are not intended as a definition of the limits of the invention. Where technical features in the figures, detailed description, or any claim, are followed by reference signs, the reference signs have been included for the sole purpose of increasing the intelligibility of the figures and description. In the figures, each identical or nearly identical component that is illustrated in various figures is represented by a like numeral. For purposes of clarity, not every component may be labeled in every figure.
a is a rear view of a prior art sewing assembly, showing the needle in a middle position;
b is an enlarged view of a portion of the prior art sewing assembly of
c is a rear view of the prior art sewing assembly shown in
d is an enlarged view of a portion of the prior art sewing assembly of
e is a rear view of the prior art sewing assembly shown in
f is an enlarged view of a portion of the prior art sewing assembly of
a is a rear view of a sewing assembly in accordance with aspects and embodiments herein, showing the needle in a middle position;
b is an enlarged view of a portion of the sewing assembly of
c is a rear view of the sewing assembly shown in
d is an enlarged view of a portion of the sewing assembly of
e is a rear view of the sewing assembly shown in
f is an enlarged view of a portion of the sewing assembly of
a presents a variable timing system in accordance with aspects and embodiments;
b presents a hook transmission mechanism in accordance with aspects and embodiments;
c presents a drive force mechanism in accordance with aspects and embodiments;
Sewing machines generally use at least two threads to create stitches in a workpiece. The workpiece may be a piece of fabric which is placed on a needle plate under a needle attached to a needle bar. The eye of the needle is thread with a top thread. The threaded needle passes through the workpiece and through the needle plate, such that at least the eye of the needle passes through the workpiece. When the needle reverses upward from its lowest position, it creates a loop of top thread. To create a stitch, a mechanism under the needle plate grabs the loop of top thread and secures it to a bottom thread supplied by a bobbin. The mechanism that grabs the top thread generally consists of a shuttle and bobbin assembly. The bobbin, a spool of bottom thread, sits within the shuttle. The shuttle is rotated by a motor in the sewing machine. The motor rotates the shuttle in synchronization with the upward and downward movement of the needle. The shuttle comprises a shuttle hook that has a hook tip. The hook tip loops the top thread around the bottom thread and creates a lock stitch. The shuttle rotates in time with the needle movement such that the hook tip grabs each loop of top thread as it is created by the upward movement of the needle. The shuttle rotation must be timed such that the hook tip is in the proper position relative to the movement of the needle, or the top thread and bottom thread may not form a proper stitch.
The timing of the system is generally referred to as the timing of the sewing machine. In sewing machines that have a lateral needle swinging mechanism that swings the needle to a left position and a right position, the timing of the machine may not be ideal when the needle is in each of its possible positions. When the machine is “out of time,” that is, when the machine timing is not optimal, the hook tip may not be in an optimal position relative to the needle eye. This may occur when the needle is in different lateral positions. This can lead to poor quality stitches, skipped stitches, and broken threads. Generally, the lowermost part of the hook tip should be positioned just above the eye of the needle as the hook tip passes beyond the ascending needle. In sewing machines that have a lateral needle swing mechanism, the hook tip may only be in the optimal position relative to the needle eye when the needle is at one of its many possible lateral positions. Other factors relating to a current sewing situation of the sewing machine may also cause a the machine to become out of time.
a-1f depict a prior art sewing assembly 100. In the sewing assembly 100, the needle 101 is in a middle lateral position. In
In the prior art sewing assembly, if the timing is such that the hook tip 102 is in a proper position relative to the eye 104 when the needle 101 is in a leftmost position, the hook tip 102 of the prior art sewing assembly might become too low or too high relative to the eye 104 when the needle 101 is in any other lateral position. The variable timing systems of the prior art are thus not optimal, and the hook tip is not accurately positioned for all lateral needle positions. This can lead to poor quality stitches, skipped stitches, and broken threads.
Aspects and embodiments of the present disclosure provide improved variable timing systems of sewing machines, such that poor quality stitches, skipped stitches and broken threads that result from bad timing may be avoided.
The variable timing systems disclosed may ensure that the hook tip is in the proper position relative to the needle eye regardless of the lateral position of the needle and may also adjust to sewing conditions that may otherwise cause the machine to become out of time. In accordance with aspects and embodiments, an improved variable timing system comprises a shuttle hook having a thread seizing hook tip. The variable timing system further comprises a first helical gear mounted on the shuttle hook, and a lower shaft, configured to rotate the shuttle hook in synchronization with vertical movement of a needle bar of the sewing machine. The variable timing system further comprises a second helical gear mounted on the lower shaft and capable of mesh engagement with the first helical gear. At least one of the first helical gear and the second helical gear is selectively moveable in the axial direction.
The variable timing system may further comprise a control device configured to process data representative of a current sewing situation of the sewing machine, and the device may selectively generate a control signal in response to the processed data. The variable timing system may further comprise a drive force mechanism configured to receive the control signal and to transmit axial movement to the axially moveable helical gear. The drive force mechanism may axially move the axially moveable helical gear to one of a plurality of selectable positions provided in a range extending from a first end position to a second end position to ensure the hook tip is in the proper position.
According to a second aspect, a method for selectively adjusting a timing of a variable timing system of a sewing machine is disclosed. The variable timing system comprises a shuttle hook having a thread seizing hook tip, and a first helical gear mounted on the shuttle hook. The variable timing system further comprises a lower shaft configured to rotate the shuttle hook in synchronization with vertical movement of a needle bar of the sewing machine, and a second helical gear, mounted on the lower shaft and capable of mesh engagement with the first helical gear. At least one of the first helical gear and the second helical gear is selectively moveable in the axial direction. The method comprises processing, by means of a control device, data representative of a current sewing situation of the sewing machine. The method further comprises selectively generating a control signal in response to the processed data and, in response to the control signal, transmitting axial movement to the axially moveable helical gear to move the axially moveable helical gear to one of a plurality of selectable positions provided in a range extending from a first end position to a second end position to ensure the hook tip is in the proper position.
In accordance with embodiments, the timing of the sewing machine may advantageously be dynamically adjusted in response to a control signal. The axially moveable helical gear is moveable to a plurality of positions, thus the position of the hook tip, and therefore the machine timing, is variable. The timing of the sewing machine may thus be advantageously adjusted such that the hook tip grabs the top thread when the hook tip is in an optimal position relative to the vertical position of the needle. The control signal facilitates adjustment of timing of the sewing machine in response to a variety of data representative of a current sewing situation, including adjustment based on the lateral position of the needle. The control signal is provided in response to data representing a current sewing situation of the sewing machine, including factors such as needle position, fabric, needle type, and stitch type. Thus, the timing may be adjusted in response to a plurality of factors that may otherwise lead to poor timing.
In accordance with embodiments and in reference to
The sewing machine may also comprise a needle swinging mechanism arranged to move the needle bar 202 and the needle 201 in a lateral direction. The needle 201 may thus be moveable within a range extending from a leftmost position to a rightmost position. Needle 201 has an eye 204 in which the top thread is held (thread not shown).
The variable timing system 200 further comprises a hook transmission mechanism 205. Referring also to
Referring again to both
The second helical gear 211 is selectively moveable in the axial direction, meaning that the second helical gear is moveable in a left-right direction of the sewing machine. The second helical gear is selectively moveable in a range extending from a first end position to a second end position. The first end position may be a leftmost position and the second end position may be a rightmost position. The range may comprise a plurality of selectable positions, such that the second helical gear is stepwise moveable between the first end positions and the second end position. The selectable positions may comprise, for example, more than just the two end positions. The second helical gear may also be continuously moveable to any position within the range of the first end position and the second end position. By selectively moving the second helical gear axially, the position of the hook tip can be adjusted such that the timing will be optimal regardless of the current sewing situation. This ensures that the hook tip 207 will always be in the proper position relative to the needle eye 204, and hook tip 207 will grab the top thread at the moment when the needle is in an optimal vertical position.
In accordance with aspects and embodiments, a drive force mechanism may be configured to move the second helical gear 211 axially. For example and referring to
In accordance with aspects and embodiments, the variable timing systems of the present disclosure may comprise a control device. A control device may, for example, be a processor or a processing unit of the sewing machine. The control device may further facilitate adjustment of machine timing. For example and referring again to
The data representative of a current sewing situation may comprise data representative of a horizontal needle position.
The data representative of a current sewing situation of the sewing machine may also comprise stitch data representative of characteristics of a currently used stitch type. Different stitches may cause the needle to move in different ways. In accordance with aspects and embodiments, the variable timing systems disclosed herein may be used to adjust the timing depending on the type of stitch being executed by the sewing machine, such that the hook tip will grab the top thread when the needle is in an optimal position, regardless of stitch type.
The data representative of a current sewing situation of the sewing machine may also comprise sewing technique data. Sewing techniques include regular stitching, quilting, embroidering, and other sewing techniques. The variable timing system may be used to adjust the timing to accommodate different sewing techniques.
The data representative of a current sewing situation of the sewing machine may comprise data identifying a current sewing direction. For example, the timing may be different for backwards and forwards sewing. In accordance with aspects and embodiments, the timing can be adjusted to properly account for sewing direction.
The data representative of a current sewing situation of the sewing machine may also comprise fabric data, such as data representative of a category of fabric being sewn and/or data representative of a thickness of the fabric. The type and thickness of the fabric may cause different machine behavior. In accordance with aspects and embodiments, the timing can be adjusted to properly account for variations that may result from the sewing of different fabrics.
The data representative of a current sewing situation of the sewing machine may comprise needle related data, such as data representative of a needle category currently being used. Different needles may be used to sew different fabrics and different stitches, and thus the timing can be adjusted to properly account for different needle types.
The data representative of a current sewing situation of the sewing machine may comprise thread related data, such as data representative of a thread type currently being used. The timing may be different when different threads are used. For example, when elastic thread is used the timing may differ from the timing appropriate for a non-elastic thread. The timing can thus be adjusted to properly account for different thread types.
In accordance with embodiments and referring to
In accordance with embodiments, the data receiving device may comprise a user interface. The user interface may be a graphical user interface. The externally generated data may be data that a user of the sewing machine provides to the control device by interacting with the graphical user interface.
In accordance with embodiments, the data receiving device may comprise a sensor arrangement. A sensor arrangement may, for example, be provided to monitor a thickness of the fabric being sewn.
In accordance with embodiments, the data receiving device may comprise an image capturing unit. The image capturing unit may, for example, comprise a camera, mounted on the sewing machine. The image capturing unit may be configured to provide image based information regarding the needle, the fabric, or other factors, to the control device 215.
In accordance with embodiments and as shown in
a,
In accordance with aspects and embodiments, the variable timing system of a sewing machine may be selectively adjusted.
In accordance with some embodiments, the variable timing system may comprise a data receiving device 216 that receives externally generated data. The externally generated data may, for example, be received from at least one of a user interface, a sensor arrangement and an image capturing unit. In step 901, externally generated data is received by the machine.
In accordance with some embodiments, the variable timing system comprises a data receiving device 216 that provides data representative of a current sewing situation in response to externally generated data. In step 902, externally generated data is provided as data representative of a current sewing situation.
In accordance with aspects and embodiments, a variable timing system may comprise a control device 215 used to process data representative of a current sewing situation. In step 903, this data is processed. In step 904, the control device is used to generate a control signal in response to the processed data.
In step 905, the control signal may be provided to the drive force mechanism 212 of the variable timing system. The drive force mechanism may transmit axial movement to at least one of the axially moveable helical gears 210 and 211 in response to the control signal to axially move the at least one of the axially moveable helical gears to one of a plurality of selectable positions. By selecting an appropriate position of at least one of the axially moveable helical gears, an optimal position of the hook tip 207 relative to the needle eye 204 may be dynamically selected in response to a current sewing situation of the sewing machine.
It is to be appreciated that embodiments of the systems discussed herein are not limited in application to the details of construction and the arrangement of components as set forth in the above description or illustrated in the accompanying drawings. The systems are capable of implementation in other embodiments and of being practiced or of being carried out in various ways. Examples of specific implementations are provided herein for illustrative purposes only and are not intended to be limiting. In particular, acts, elements and features discussed in connection with any one or more embodiments are not intended to be excluded from a similar role in any other embodiment. Also, the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. Any references to embodiments or elements or acts of the apparatus and methods herein referred to in the singular may also embrace embodiments including a plurality of these elements, and any references in plural to any embodiment or element or act herein may also embrace embodiments including only a single element. The use herein of “including,” “comprising,” “having,” “containing,” “involving,” and variations thereof is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. When using including,” “comprising,” “having,” “containing,” “involving,” and variations thereof it shall be interpreted as non-limiting, i.e. meaning “consist at least of”.
Any references to positional or spatial orientation are intended for convenience of description, not to limit the present apparatus and methods or their components.
Having described above several aspects of at least one embodiment, it is to be appreciated that various alterations, modifications, and improvements will readily occur to those skilled in the art. Such alterations, modifications, and improvements are intended to be part of this disclosure and are intended to be within the scope of the invention. Accordingly, the foregoing description and drawings are by way of example only.
This patent application claims priority to U.S. Provisional Patent Application Ser. No. 61/788,694 titled “VARIABLE TIMING SYSTEMS” filed on Mar. 15, 2013 which is hereby incorporated herein by reference in its entirety for all purposes.
Number | Date | Country | |
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61788694 | Mar 2013 | US |