The disclosure relates generally to turbine technology. More particularly, the disclosure relates to a variable area nozzle, for use in a multi-stage turbine.
In the design of gas turbine engines, fluid flow through the engine is varied by a plurality of stator vanes and rotor blades. Typically, static nozzle segments direct flow of a working fluid into stages of turbine blades connected to a rotating rotor. Each nozzle has an airfoil or vane shape configured such that when a set of nozzles are positioned about a rotor of the turbine, they direct the gas flow in an optimal direction and with an optimal pressure against the rotor blades.
Directional and pressure requirements may vary with changes in operating conditions including temperature, engine mass flow, and so forth. Static vanes may not provide optimal direction and pressure over a full range of operating conditions, resulting in decreased efficiency and/or a harsher than necessary environment for components. Further, static vanes have a finite lifespan, due to the harsh environment inside a turbine, which may be maintained at significant pressure and temperature, e.g., 982-1093° C. (1800-2000° F.). Repair and replacement of static vanes typically requires disassembly of a turbine, which is costly in both labor and down time for the machine.
A number of designs have incorporated variable vanes in an effort to enhance flow direction and pressure. Variable vanes have been used having a hollow passage configured to accommodate a support strut and an inner strut, and to provide cooling air flow to the inner strut in the vicinity of the variable vane. Rotation of the vane to adjust angle has been accomplished through sleeve bearings. However, this design may fail to address prolonged field operation due to wear issues on mating components, and may require regular overhaul.
Other designs have been used, including a variable area turbine entrance nozzle having moveable vanes which are rotated in the middle stage of a turbine engine. The moveable vanes are sealed against the outer casing and the rotor to prevent leakage of air therethrough. This design may also be unsuitable for prolonged field operation, however, and regular overhauls are costly in both labor and turbine down time.
A first aspect of the disclosure provides a nozzle for a turbine, the nozzle comprising a vane having an airfoil shape; an outer shroud segment for mounting the vane, the outer shroud segment including a radially extending hole therethrough. The outer shroud segment further comprises a radially extending vane passage for allowing radial removal of the vane therethrough.
A second aspect of the disclosure provides a nozzle for a turbine, the nozzle comprising: a vane having an airfoil shape; an outer shroud segment for mounting the vane, the outer shroud segment including a radially extending hole therethrough; a vane extension sleeve dimensioned to be inserted into the hole; a bushing disposed on an interior of the vane extension sleeve; a vane extension journal operably coupled to the vane, wherein the vane extension journal includes a vane extension flange member dimensioned to be inserted into the radially extending hole in the outer shroud segment, and a vane extension shaft member dimensioned to be disposed within the bushing, the vane extension journal further being in operable connection with an actuator for actuating a rotation of a vane, the rotation varying a surface area of the vane exposed to a fluid flow path.
A third aspect of the disclosure provides a turbo-machine comprising a rotating shaft; a plurality of blades extending from the rotating shaft; a casing surrounding the plurality of blades and defining a flow path; and a nozzle adjacent to the plurality of blades for directing a fluid flow to the plurality of blades. The nozzle further comprises: a vane having an airfoil shape; an outer shroud segment for mounting the vane, the outer shroud segment including a radially extending hole therethrough. The outer shroud segment further comprises a radially extending vane passage for allowing radial removal of the vane therethrough, the radially extending vane passage further comprising: a leading edge passage adjacent to the radially extending hole, the leading edge passage having a shape and a dimension substantially matching a shape and a dimension of a leading edge of the vane; and a trailing edge passage adjacent to the radially extending hole, the trailing edge passage having a shape and a dimension substantially matching a shape and a dimension of a trailing edge of the vane. The leading edge passage and the trailing edge passage are in radial alignment with the leading edge and the trailing edge of the vane.
These and other aspects, advantages and salient features of the invention will become apparent from the following detailed description, which, when taken in conjunction with the annexed drawings, where like parts are designated by like reference characters throughout the drawings, disclose embodiments of the invention.
At least one embodiment of the present invention is described below in reference to its application in connection with the operation of a turbo-machine. Although embodiments of the invention are illustrated relative to a turbo-machine in the form of a gas turbine, it is understood that the teachings are equally applicable to other turbo-machines including, but not limited to, other types of turbines or compressors. Further, at least one embodiment of the present invention is described below in reference to a nominal size and including a set of nominal dimensions. However, it should be apparent to those skilled in the art that the present invention is likewise applicable to any suitable turbine and/or compressor. Further, it should be apparent to those skilled in the art that the present invention is likewise applicable to various scales of the nominal size and/or nominal dimensions.
As indicated above, aspects of the invention provide a nozzle and a turbine including a nozzle which may be removed without disassembling the turbine. Further aspects provide a nozzle and a turbine including a nozzle that includes variable area vanes and modulated cooling thereof.
Referring to the drawings,
As shown in
Turning to
As shown in the embodiments depicted in
As further depicted in
Each vane 122 may be mounted to an outer shroud segment 144 in accordance with embodiments of the invention. Each outer shroud segment 144 includes a substantially cylindrical hole 146 which extends radially through the full thickness of outer shroud segment 144. Vane extension sleeve 148, which is substantially tubular in shape, may be inserted into hole 146 from a radially exterior side, acting as a plug in hole 146, aiding in defining a fluid flow path 15 through turbine 12. When inserted into hole 146, vane extension sleeve 148 may not be inserted into the full thickness of hole 146 in outer shroud segment 144, and may protrude from hole 146 in a radially outward direction, as depicted in
Vane extension journal 182 may include at least a flange member 142 and a shaft member 143 extending from a face of the flange member in a t-shape, as shown in
As further shown in
As shown in
As shown in
Referring back to
Once second cooling passage 136 reaches approximately the vane axis 134, second cooling passage 136 may turn radially inward, traversing the longitudinal axis 134 of shaft 143, to conduct fluid radially inwardly along axis 134. Second cooling passage 136 terminates at second end 137 at an inlet plenum 139.
Third cooling passage 138, located in vane 122 and shown in detail in
In an embodiment, inner shroud 126 is integrally cast with a static nozzle 168, located adjacent to nozzle 120 within turbine 12, as shown in
Any heat transfer medium may be used to flow through the foregoing cooling passages in fluid communication with one another, to cool inner parts of vane 122. In various embodiments, any one or more of first cooling passage 158, the second cooling passage 136, the third cooling passage 138, or the fourth cooling passage 174 may be further outfitted with a heat transfer enhancement surface such as, e.g., pins, turbulators, etc., for increasing the cooling of features of nozzle 120.
Vanes 122 may further be substantially cored, or hollow, as shown in
Through the motion initiated by actuator 170, vane extension journal 182 and vane 122 may be rotated about vane axis 134, causing second cooling passage 136 in vane extension journal 182 to rotate or slide past static aperture 159 (
Technical effects of the various embodiments of the present invention include providing a variable area nozzle 120 for a turbine 12, with a modulated cooling system which can be adjusted in accordance with present operating conditions. Other technical effects associated with the various embodiments of the present invention include providing a nozzle 120, the vanes 122 of which may be repaired or replaced without disassembling turbine 12 or removing casing 130, thus saving both time and cost.
As used herein, the terms “first,” “second,” and the like, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another, and the terms “a” and “an” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item. The modifier “about” used in connection with a quantity is inclusive of the stated value and has the meaning dictated by the context (e.g., includes the degree of error associated with measurement of the particular quantity). The suffix “(s)” as used herein is intended to include both the singular and the plural of the term that it modifies, thereby including one or more of that term (e.g., the metal(s) includes one or more metals). Ranges disclosed herein are inclusive and independently combinable (e.g., ranges of “up to about 25 mm, or, more specifically, about 5 mm to about 20 mm,” is inclusive of the endpoints and all intermediate values of the ranges of “about 5 mm to about 25 mm,” etc.).
While various embodiments are described herein, it will be appreciated from the specification that various combinations of elements, variations or improvements therein may be made by those skilled in the art, and are within the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
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