This claims the benefit of German Patent Application DE 10 2017 222205.0, filed Dec. 7, 2017 which is hereby incorporated by reference herein.
The present invention relates to a vane assembly including a variable vane for a turbomachine, a turbomachine assembly including the vane assembly, as well as a vane and an actuating means for the vane assembly, and a method for mounting the same.
From in-house practice, gas turbines are known which have variable stator vanes, whose vane stems extend through bearing openings in the turbomachine casing. Actuating levers are placed onto these vane stems in the longitudinal or axial direction thereof and clamped by nuts against shoulders of the vane stems in the longitudinal direction.
In the case of slender vane stems, in particular, the diameters of such shoulders are disadvantageously reduced due to the minimum thread diameter required for tightening the nuts.
It is an object of an embodiment of the present invention to improve turbomachines having variable vanes and/or the mounting thereof.
In an embodiment of the present invention, a vane assembly for a turbomachine, in particular at least one vane assembly of a turbomachine assembly, in particular (at least) one vane assembly for a, or of at least one, compressor or turbine stage for, or of, a gas turbine, in particular for, or of, an aircraft engine has a vane that is, or is adapted or used to be, adjustably, in particular rotatably, mounted on, in particular in, the turbomachine assembly.
In an embodiment, the vane is a stator vane and/or has an airfoil or profiled portion for flow deflection and/or a single-piece or multi-piece vane stem which, in an embodiment, is, or is adapted or used to be, adjustably, in particular rotatably, mounted on, in particular in, the turbomachine (assembly). Such vanes constitute particularly advantageous applications of the present invention.
In an embodiment of the present invention, the vane, in particular its vane stem, has at least one first, in particular plane or curved, engagement surface with which or against which an actuating means of the vane assembly, which actuating means allows, or is adapted or used to allow, the vane to be adjusted, is, or is adapted or used to be, clamped, in particular pressed, in particular form-fittingly and/or contactingly and/or without play.
In an embodiment, a curved, in particular convex, engagement surface advantageously allows for self-centering. In an embodiment, a plane engagement surface advantageously makes it possible to improve force transmission.
In an embodiment of the present invention, the first engagement surface is not inclined toward a longitudinal axis, in particular axis of adjustment or rotation, of the vane, in particular of the vane stem, or is inclined toward it by no more than 15°, in particular no more than 10°, in one embodiment no more than 5°.
Additionally or alternatively, in an embodiment of the present invention, the vane assembly includes a single-piece or multi-piece clamping means. In an embodiment, the actuating means is clamped, in particular pressed, against the first engagement surface through or by partially or fully elastic compression of the clamping means in a direction transverse to the longitudinal axis of the vane and, in an embodiment, additionally or alternatively, by advancing, in particular extending and/or displacing, in particular tightening or mounting, the clamping means in a clamping means direction; i.e., the clamping means clamps, in particular presses, or is adapted or used to clamp, in particular press, the actuating means against the first engagement surface when at least partially elastically compressed transversely to the longitudinal axis of the vane and/or advanced, in particular extended and/or displaced, in particular tightened or mounted, in the clamping means direction. In an embodiment, the clamping means direction and the longitudinal axis of the vane form an angle of at least 45°, in an embodiment at least 60°, in particular at least 75°, and in one embodiment at least 85°.
Thus, in an embodiment, the actuating means is no longer, or at least substantially not, clamped in the longitudinal axis direction of the vane or axially with respect to the longitudinal vane axis and/or with a shoulder of the vane, but, rather, at least substantially, perpendicularly or transversely to the longitudinal axis direction or radially with respect to the longitudinal vane axis and/or with or against a lateral engagement surface or longitudinal side of the vane, in particular of the vane stem.
This makes it possible to provide a (larger) engagement surface and thereby in particular reduce the load thereon, and thus to improve the mounting process and/or reliably, especially also in the case of vanes having (more) slender vane stems. In an embodiment, additionally or alternatively, this allows the engagement surface for clamping to function at the same time as a supporting surface for the actuation or adjustment of the vane by the actuating means. In an embodiment, additionally or alternatively, this allows the vane assembly to be designed more compactly in the direction of the longitudinal axis of the vane.
A (partially) elastic compression in a direction transverse to the longitudinal axis of the vane is understood herein in particular as a (partially) elastic, in particular microscopic, shortening or negative elongation ε of the clamping means, which, in an embodiment, is effected or caused in a form-fitting manner and which, according to the law of elasticity σ=σ(E, ε), imposes or causes corresponding clamping forces and strains with the modulus of elasticity E. In an embodiment, the compression is caused by advancing the clamping means in the clamping means direction.
In an embodiment, the vane or vane stem has at least one second, in particular plane, engagement surface with which or against which the actuating means is, or is adapted or used to be, clamped, in particular pressed, in particular form-fittingly and/or contactingly.
In an embodiment, the actuating means is clamped only with or against the first engagement surface and, as the case may be, the second engagement surface; in another embodiment additionally against one or more further engagement surfaces which are spaced apart from the first engagement surface and/or, as the case may be, the second engagement surface, or may merge, in particular smoothly, into (at least one of) the same.
In an embodiment, the second engagement surface is inclined toward the first engagement surface; in an embodiment by at least 30°, in particular by at least 60°, and/or by no more than 120°, in particular by less than 90°. In an embodiment, the actuating element is clamped by the first and second engagement surfaces, in particular thereby, without play, or these are adapted for this purpose.
In an embodiment, the second engagement surface is also not inclined toward the longitudinal axis of the vane or vane stem, or is inclined toward it by no more than 15°, in particular no more than 10°, in one embodiment no more than 5°. Additionally or alternatively, in an embodiment, the actuating means is also clamped, in particular pressed, against the second engagement surface by at least partially elastically compressing the clamping means transversely to the longitudinal axis of the vane and/or by advancing it, and respectively by the clamping means when at least partially elastically compressed transversely to the longitudinal axis of the vane or advanced in the clamping means direction, and the clamping means and the second engagement surface are used or adapted for this purpose.
In an embodiment, this makes it possible to (further) improve the mounting process, stability, loading and/or reliability.
In an embodiment, the first and second engagement surfaces are symmetrical to one another. In an embodiment, this makes it possible to (further) improve the loading.
In another embodiment, the first and second engagement surfaces are not symmetrical to one another. In an embodiment, this makes it possible to (further) improve the mounting process and, in particular, to ensure a unique mounting (orientation). Generally speaking, in an embodiment, the actuating means can be mounted on the vane only in one orientation which is defined, in particular, by a contact geometry.
In an embodiment, the clamping means is in particular non-destructively detachably, in particular form-fittingly and/or frictionally, in particular self-lockingly, secured on, in particular partially in, the actuating means, in particular mounted in the clamping means direction or another direction, in particular introduced into the actuating means, and, in an embodiment, threadedly connected, latched, or wedged thereto and/or pressed thereinto. In an embodiment, the clamping means is secured on, in particular partially in, the actuating means in a manner which does not permit non-destructive detachment, in particular by a material-to-material bond, in particular by welding, brazing and/or adhesive bonding.
In an embodiment, the clamping means may include, in particular be, a screw, in particular a screw threaded in the clamping means direction and/or a screw having a polygonal, in particular square, hexagonal or octagonal, head, or a square-head, hexagonal or octagonal screw, which can be advantageous, in particular, for retention by means of one or more retaining means, which will be described below.
In a refinement, the clamping means may include, in particular be, a wedge and/or bear against a wedge surface of the actuating means and/or a wedge surface of the screw which is inclined toward the longitudinal axis of the vane, so that displacement of this clamping means (also) in the direction of the longitudinal axis of the vane causes the actuating means to be clamped against the vane, in particular the first engagement surface thereof.
Additionally or alternatively, in an embodiment, the clamping means presses against a contact surface of the vane, in particular of the vane stem, which contact surface, in an embodiment is plane, thereby clamping or pressing the actuating means against the vane or vane stem or the first engagement surface and, as the case may be, the second engagement surface.
In an embodiment, (when viewed) in a direction transverse to the longitudinal axis of the vane, the clamping means is disposed, in particular supported, in particular at least part elastically compressed for clamping the actuating means against the vane, between a longitudinal side, in particular contact surface, of the vane and a supporting surface of the actuating means which supporting surface is located opposite, in particular (as viewed) in a direction transverse to the longitudinal axis of the vane, in an embodiment by bearing on a wedge surface of the actuating means and/or a wedge surface of the screw that is inclined toward the longitudinal axis of the vane.
In an embodiment, the actuating means may include, in particular be, an actuating lever. In an embodiment, the actuating means or lever has at least one point which, when the actuating means is mounted on the vane, is maximally distant from the longitudinal axis of the vane or vane stem, a line normal or perpendicular to the longitudinal axis and extending from the longitudinal axis to this point defining a (direction of) maximum extent of the actuating means or lever (away from the vane) in accordance with the present invention.
In an embodiment, the clamping means and this direction of maximum extent of the actuating means are located in the same half-circle sector, in particular the same quarter-circle sector, or in the same circular sector of 180°, in particular 90°, (as viewed) in the circumferential direction about the longitudinal axis of the vane. Thus, in an embodiment, the clamping means is disposed, in particular threaded into the actuating means, at least substantially in the direction of maximum extent thereof.
In an embodiment, this makes it possible to save space in the direction of the longitudinal axis and/or to (further) improve the mounting process.
In another embodiment, the clamping means and this direction of maximum extent of the actuating means away from the vane are located in opposed half-circle sectors, in particular quarter-circle sectors, or in opposed circular sectors of 180° each, in particular 90° each, which are angularly offset from one another by 180° in the circumferential direction, (as viewed) in the circumferential direction about the longitudinal axis of the vane. Thus, in an embodiment, the clamping means is disposed, in particular threaded into the actuating means, at least substantially in a direction opposite to the direction of maximum extent thereof.
In an embodiment, this makes it possible to save space on the side opposite the direction of maximum extent.
In another embodiment, the clamping means and the direction of maximum extent of the actuating means away from the vane are located in half-circle sectors, in particular quarter-circle sectors, or in circular sectors of 180° each, in particular 90° each, which are angularly offset from one another by 90° in the circumferential direction, (as viewed) in the circumferential direction about the longitudinal axis of the vane.
In an embodiment, this makes it possible to save space in the direction of the longitudinal axis and on the side opposite the direction of maximum extent and/or to (further) improve the mounting process.
In an embodiment, the vane assembly has a retaining means arrangement including one or more retaining means which prevent(s), or is/are adapted or used to prevent, the clamping means in particular from becoming loose, in particular one or more retaining means for retention through form-fit and/or one or more retaining means for frictional retention.
In an embodiment, at least one retaining means of the retaining means arrangement is, or is adapted or used to be, threadedly mounted to the actuating means and/or clamping means. In a refinement, such a retaining means may include, in particular be, a self-locking threaded insert that is threadedly mounted to the actuating means and the clamping means.
Additionally or alternatively, at least one retaining means of the retaining means arrangement is, or is adapted or used to be, plastically deformed and/or resiliently held between the clamping means and the actuating means and/or formed integrally with the clamping means. In a refinement, such a retaining means may include, in particular be, a sheet-metal retainer.
In an embodiment, this makes it possible to (further) improve the mounting process, stability, loading and/or reliability.
In an embodiment, the vane assembly includes at least one positioning means attached, in particular detachably, to the vane and/or the actuating means and/or at least one, in particular integrally formed or undetachably attached, projection on the vane and/or the actuating means, which causes, or is adapted or used to cause, the actuating to be axially positioned, in particular form-fittingly and/or frictionally, on the vane in the direction of its longitudinal axis.
In an embodiment, the, or at least one, retaining and positioning means are formed integrally with one another. In a refinement, the, or at least one, sheet-metal retainer serves at the same time as an axial positioning means.
In an embodiment, the vane, in particular its vane stem, has at least one depression, which is, or is adapted or used to be, engaged by the clamping means.
Additionally or alternatively, in an embodiment, the vane, in particular its vane stem, has at least one depression, which is, or is adapted or used to be, engaged by the at least one retaining and/or positioning means.
In an embodiment, the actuating means has a cutout or inner surface which is, or is adapted or used to be, clamped against the first engagement surface and/or the second engagement surface of the vane or vane stem.
In an embodiment, this makes it possible to (further) improve the mounting process, stability, loading and/or reliability, respectively, in particular in combination.
In a refinement, the cutout of the actuating means for clamping against the first engagement surface and/or the second engagement surface of the vane is formed open at both ends or as a through-opening, in an embodiment by electrochemical machining and/or electric discharge machining.
In an embodiment, this makes it possible to (further) improve the production and/or mounting thereof.
In another refinement, the cutout of the actuating means for clamping against the first engagement surface and/or the second engagement surface of the vane is formed closed at one end or open at one end (only), in an embodiment by electrochemical machining and/or electric discharge machining.
In an embodiment, this makes it possible to form, on the vane, a particularly reliable stop for the axial positioning of the actuating means on the vane in the direction of its longitudinal axis.
In an embodiment, the first engagement surface and/or the second engagement surface of the vane project(s) or protrude(s) from the cutout of the actuating means at one or both ends.
In an embodiment, this makes it possible to improve the mounting process, in particular to compensate for tolerances.
Further advantageous refinements of the present invention will become apparent from the following description of preferred embodiments. To this end, the drawings show, partly in schematic form, in:
The vane includes an airfoil 15 and a vane stem 10 which is, or is intended to be, mounted in a casing of a compressor or turbine stage so as to be rotatable about a longitudinal axis L of the vane or vane stem. This is generally known and, therefore, will not be further described herein.
The vane or vane stem have a first engagement surface 11 and a second engagement surface 12 symmetrical thereto, the two engagement surfaces being inclined toward one another, in the exemplary embodiment by about 70°.
In the exemplary embodiment, both engagement surfaces are parallel to longitudinal axis L; i.e., not inclined toward it. In a modification, the two engagement surfaces 11, 12 are not symmetrical to one another and/or slightly inclined toward longitudinal axis L.
On the side opposite the two engagement surfaces 11, 12, the vane or vane stem has a depression having a plane base surface 13 and a slotted groove 14 (see
Actuating means 20 has a cutout in the form of a through-hole 21, with which it is placed over vane stem 10, so that the vane stem and its engagement surfaces 11, 12 extend through through-hole 21.
A clamping means in the form of a hexagonal screw 30 is threaded into actuating means 20 in a clamping means direction S that is at least substantially perpendicular to longitudinal axis L; i.e., forms an angle of about 90° therewith, (horizontally from left to right in
Screw 30 is secured in place by a first retaining means in the form of a self-locking threaded insert 41 that is threadedly mounted to or between actuating means 20 and screw 30 and by a second retaining means in the form of a sheet-metal retainer 42, which is partially plastically bent for this purpose.
As can be seen especially in
In addition, sheet-metal retainer 42 engages slotted groove 14, thus axially positioning actuating means 20 on the vane in the direction of its longitudinal axis L. Accordingly, sheet-metal retainer 42 forms an integrally formed retaining and positioning means.
Actuating means 20 has a direction of maximum extent M away from the vane (horizontally from left to right in
In
In the embodiment of
In contrast, in the embodiment of
As illustrated by comparison of
In the embodiment of
In the embodiment of
Formed integrally with wedge 31 is a retaining means in the form of a tab 43 that is plastically bent under the actuating lever to secure the wedge in place.
Although exemplary embodiments have been described hereinabove, it should be understood that many modifications thereof are possible.
For example, the embodiments of
Similarly, in the embodiment of
Also, additionally or alternatively to wedge surface 23, the vane stem may also have a wedge surface, so that the actuating lever is clamped against first engagement surface 11′ by inserting wedge 31 or a differently shaped clamping means. In a modification, first engagement surface 11′ may, additionally or alternatively, also be plane.
In the embodiment of
In a modification (not shown) of the embodiment of
It should also be appreciated that the exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration in any way. Rather, the foregoing detailed description provides those skilled in the art with a convenient road map for implementing at least one exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described without departing from the scope of protection as is derived from the claims and the combinations of features equivalent thereto.
Number | Date | Country | Kind |
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102017222205.0 | Dec 2017 | DE | national |
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