The present invention relates to a variable valve actuation apparatus of an internal combustion engine, capable of varying at least a working angle of an engine valve.
As is generally known, in recent years there have been proposed and developed various variable valve actuation devices, in which a working angle of an engine valve (an intake valve and/or an exhaust valve) can be variably controlled depending on an engine operating condition, in order to ensure improved fuel economy and stable driveability (improved operational stability of the engine or stable engine speeds) during low-speed and low-load operation and also to ensure a sufficient engine power output caused by an enhanced intake-air charging efficiency during high-speed and high-load operation. One such variable valve actuation device has been disclosed in Japanese Patent Provisional Publication No. 11-264307 (hereinafter is referred to as “JP11-264307”), corresponding to U.S. Pat. No. 6,041,746, issued on Mar. 28, 2000 and assigned to the assignee of the present invention. The variable valve actuation device disclosed in JP11-264307, often called “continuous variable valve event and lift control (VEL) system”, is comprised of a drive cam integrally connected to an outer periphery of a drive shaft driven by an engine crankshaft, a multinodular-link motion transmission mechanism having a rocker arm and a link member for converting a torque (rotary motion) of the drive cam into oscillating motion, a rockable cam in sliding-contact with an upper face of an intake-valve lifter for transferring an input motion from the motion transmission mechanism and for actuating the intake valve, a substantially horizontally-arranged support arm whose basal end is rotatably supported by the drive shaft and whose tip is rotatably linked to a fulcrum of oscillating motion of the rocker arm of the motion transmission mechanism, and a drive mechanism provided for producing upward or downward rotary motion of the support arm. Also provided is a control means for controlling clockwise/anticlockwise rotary motion of the drive mechanism.
The position of oscillating motion of the rockable cam with respect to the upper face of the valve lifter varies via the rocker arm and the link member by a change in the angular position (clockwise or anticlockwise rotary motion) of the support arm by means of the drive mechanism. Thus, a working angle (a valve open period or a lifted period) of the intake valve can be variably controlled. Additionally, the VEL system disclosed in JP11-264307 is configured such that a phase of the intake valve at its peak valve lift (a maximum valve lift) during the valve open period shifts in a phase-retard direction, as the working angle increases. Therefore, it is possible to greatly change intake valve closure timing, often abbreviated to “IVC”, thereby ensuring the enhanced engine performance.
In the VEL system disclosed in JP11-264307, when the valve lift characteristic of the intake valve varies from a small working angle to a large working angle, intake valve closure timing IVC tends to greatly phase-retard, whereas intake valve open timing, often abbreviated to “IVO”, tends to slightly phase-advance. Actually, during a middle working-angle control mode, in other words, during a middle lift characteristic operating mode, suited for part-load operation at low engine speeds, it is desirable to further phase-advance intake valve open timing IVO, so as to improve fuel economy by increasing a valve overlap during which open periods of intake and exhaust valves are overlapped, as compared to the intake-valve lift characteristic shown in the VEL system disclosed in JP11-264307. However, the VEL system disclosed in JP11-264307 has a lift characteristic that intake valve open timing IVO uniformly slightly phase-advances as the working angle increases. As a result of this, it is difficult to sufficiently improve fuel economy during such a middle working-angle control mode.
To avoid this, the VEL system of JP11-264307 may be combined with a variable valve timing control (VTC) system, often abbreviated to “cam phaser”, which variably controls a phase of an engine valve. By the combined use of the VEL and VTC systems, it is possible to remarkably phase-advance intake valve open timing IVO even during the middle working-angle control mode. However, under these conditions (i.e., with intake valve open timing IVO remarkably phase-advanced by virtue of the VTC system at the middle working-angle control mode achieved by the VEL system), when a transition to a large working-angle control mode occurs due to a requirement for a rapid vehicle acceleration, there is a risk of undesirable interference between the engine valve and the piston head and/or insufficient engine torque response, owing to a response delay of the VTC system.
It is, therefore, in view of the previously-described disadvantages of the prior art, an object of the invention to provide a variable valve actuation apparatus of an internal combustion engine, which is configured to reconcile both a satisfactory phase-advance of intake valve open timing IVO during a middle working-angle control mode and an improved control responsiveness during a transition between different working-angle control modes.
In order to accomplish the aforementioned and other objects of the present invention, a variable valve actuation apparatus of an internal combustion engine comprises a drive shaft having a drive support shaft and a drive eccentric cam whose geometric center is displaced from a shaft axis of the drive support shaft, and adapted to rotate about the shaft axis of the drive support shaft in synchronism with rotation of an engine crankshaft, a control shaft having a control support shaft and a control eccentric cam whose geometric center is displaced from a shaft axis of the control support shaft, and adapted to rotate about the shaft axis of the control support shaft, a rockable cam pivotably supported by a pivot, and having a cam nose portion and a connecting portion such that the cam nose portion and the connecting portion are arranged on opposite sides of the pivot, and adapted to actuate an engine valve by a cam contour surface portion defined between the cam nose portion and the connecting portion, a rocker arm configured to pivot about the control eccentric cam as a fulcrum, a link arm linked at a first end to the drive eccentric cam in such a manner as to pivot about a first fulcrum X corresponding to the geometric center of the drive eccentric cam, and further linked at a second end to the rocker arm in such a manner as to pivot about a second fulcrum R provided on the rocker arm, and a link rod linked at a first end to the rocker arm in such a manner as to pivot about a third fulcrum S provided on the rocker arm at a position different from the second fulcrum R, and further linked at a second end to the connecting portion of the rockable cam in such a manner as to pivot about a fourth fulcrum T provided on the connecting portion of the rockable cam, wherein at least a working angle of the engine valve varies by rotating the control shaft, and wherein a position of rotation of the control shaft is set, so that, at a peak lift during a valve opening period of the engine valve, an angle γ2 between an extension line of a line segment X-R between and including the first and second fulcrums X and R and a line segment R-S between and including the second and third fulcrums R and S midway between minimum and maximum working-angle control modes is less than both an angle γ1 between the extension line of the line segment X-R and the line segment R-S at the minimum working-angle control mode and an angle γ3 between the extension line of the line segment X-R and the line segment R-S at the maximum working-angle control mode.
According to another aspect of the invention, a variable valve actuation apparatus of an internal combustion engine comprises a drive shaft having a drive support shaft and a drive eccentric cam whose geometric center is displaced from a shaft axis of the drive support shaft, and adapted to rotate about the shaft axis of the drive support shaft in synchronism with rotation of an engine crankshaft, a control shaft having a control support shaft and a control eccentric cam whose geometric center is displaced from a shaft axis of the control support shaft, and adapted to rotate about the shaft axis of the control support shaft, a rockable cam pivotably supported by a pivot, and having a cam nose portion and a connecting portion such that the cam nose portion and the connecting portion are arranged on opposite sides of the pivot, and adapted to actuate an engine valve by a cam contour surface portion defined between the cam nose portion and the connecting portion, a rocker arm configured to pivot about a fifth fulcrum Q corresponding to the geometric center of the control eccentric cam, a link arm linked at a first end to the drive eccentric cam in such a manner as to pivot about a first fulcrum X corresponding to the geometric center of the drive eccentric cam, and further linked at a second end to the rocker arm in such a manner as to pivot about a second fulcrum R provided on the rocker arm, a link rod linked at a first end to the rocker arm in such a manner as to pivot about a third fulcrum S provided on the rocker arm at a position different from the second fulcrum R, and further linked at a second end to the connecting portion of the rockable cam in such a manner as to pivot about a fourth fulcrum T provided on the connecting portion of the rockable cam, and an actuator adapted to drive the control shaft, wherein at least a working angle of the engine valve varies by rotating the control shaft, and wherein a position of rotation of the control shaft is set, so that, at a peak lift during a valve opening period of the engine valve, an angle β2 between a line segment X-R between and including the first and second fulcrums X and R and a line segment R-Q between and including the second and fifth fulcrums R and Q midway between minimum and maximum working-angle control modes is less than both an angle β1 between the line segment X-R and the line segment R-Q at the minimum working-angle control mode and an angle β3 between the line segment X-R and the line segment R-Q at the maximum working-angle control mode.
According to a further aspect of the invention, a variable valve actuation apparatus of an internal combustion engine comprises a drive shaft having a drive eccentric cam, and adapted to be driven by a torque transmitted from an engine crankshaft to the drive shaft, a control shaft having a control eccentric cam and configured to rotate about its rotation axis, a rockable cam pivotably supported by a pivot, and having a cam nose portion and a connecting portion such that the cam nose portion and the connecting portion are arranged on opposite sides of the pivot, and adapted to actuate an engine valve by a cam contour surface portion defined between the cam nose portion and the connecting portion, a rocker arm pivotably supported by an outer periphery of the control eccentric cam, a link arm linked at a first end to the drive eccentric cam in such a manner as to pivot about a first fulcrum X corresponding to a geometric center of the drive eccentric cam, and further linked at a second end to the rocker arm in such a manner as to pivot about a second fulcrum R provided on the rocker arm, and a link rod linked at a first end to the rocker arm in such a manner as to pivot about a third fulcrum S provided on the rocker arm at a position different from the second fulcrum R, and further pivotably linked at a second end to the connecting portion of the rockable cam, and an actuator adapted to drive the control shaft by an electric motor, wherein at least a working angle of the engine valve varies by rotating the control shaft, and wherein, during a transition from minimum working-angle control to maximum working-angle control by rotating the control shaft, the third fulcrum S revolves about the second fulcrum R with a displacement relative to a straight line, which connects the first and second fulcrums X and R, in one direction, and thereafter revolves about the second fulcrum R in the opposite direction.
According to a still further aspect of the invention, a variable valve actuation apparatus of an internal combustion engine comprises a drive shaft having a drive support shaft and a substantially oval drive cam fixed to the drive support shaft and protruded radially outward from the drive support shaft, and adapted to be driven by a torque transmitted from an engine crankshaft to the drive shaft, a control shaft having a control support shaft and a substantially cylindrical control eccentric cam, which cam is fixed to the control support shaft and whose geometric center is displaced from a shaft axis of the control support shaft, and configured to rotate about its rotation axis, a rockable cam pivotably supported by a pivot, and having a cam nose portion and a connecting portion such that the cam nose portion and the connecting portion are arranged on opposite sides of the pivot, and adapted to actuate an engine valve by a cam contour surface portion defined between the cam nose portion and the connecting portion, a rocker arm, which is pivotably supported by an outer periphery of the control eccentric cam and to which an oscillating force is transmitted by rotary motion of the drive cam, a link rod linked at a first end to the rocker arm in such a manner as to pivot about a fulcrum provided on the rocker arm, and further pivotably linked at a second end to the connecting portion of the rockable cam, and an actuator adapted to drive the control shaft by an electric motor, wherein at least a working angle of the engine valve varies by rotating the control shaft, and wherein, during a transition from a minimum working-angle control state to a maximum working-angle control state by rotating the control shaft, at a peak lift during a valve opening period of the engine valve, a multinodular-link motion converter, including at least the rocker arm and the link rod, has both an operating range that the fulcrum of the rocker arm moves toward an extension line of a straight line, which connects a rotation center of the drive cam and a maximum protruded point of a cam lobe portion of the drive cam, and an operating range that the fulcrum of the rocker arm moves apart from the extension line of the straight line.
According to another aspect of the invention, a variable valve actuation apparatus of an internal combustion engine comprises a drive shaft having a drive eccentric cam, and adapted to be driven by a torque transmitted from an engine crankshaft to the drive shaft, a control shaft having a control eccentric cam and configured to rotate about its rotation axis, a rocker arm configured to pivot about the control eccentric cam, a rockable cam pivotably supported by a pivot, and having a connecting portion and a cam contour surface portion formed on an outer periphery of the rockable cam, and adapted to actuate an engine valve by the cam contour surface portion, a link arm linked at a first end to the drive eccentric cam in such a manner as to pivot about a first fulcrum X corresponding to a geometric center of the drive eccentric cam, and further linked at a second end to the rocker arm in such a manner as to pivot about a second fulcrum R provided on the rocker arm, a link rod linked at a first end to the rocker arm in such a manner as to pivot about a third fulcrum S provided on the rocker arm at a position different from the second fulcrum R, and further pivotably linked at a second end to the connecting portion of the rockable cam, and an actuator adapted to drive the control shaft by an electric motor, wherein at least a working angle of the engine valve varies by rotating the control shaft, wherein pushing up the link arm by the drive eccentric cam causes a valve-lifting motion of the rockable cam, thereby opening the engine valve, and wherein, during a transition from a minimum working-angle control state to a maximum working-angle control state by rotating the control shaft, the third fulcrum S revolves about the second fulcrum R with a displacement relative to a straight line, which connects the first and second fulcrums X and R, in one direction, and thereafter revolves about the second fulcrum R in the opposite direction.
The other objects and features of this invention will become understood from the following description with reference to the accompanying drawings.
Referring now to the drawings, particularly to
As shown in
Intake valve 3 is installed to be permanently forced in a direction closing of the intake-valve port by means of a valve spring (not shown), which is disposed between a substantially cylindrical recessed spring seat section formed in a cylinder head 1 and a spring retainer (not shown) attached to the tip of the valve stem of intake valve 3, under preload.
Drive shaft 4 is basically constructed by a hollow drive support shaft 4a. Drive eccentric cam 5 is fixedly connected to and installed on the outer periphery of drive support shaft 4a. Both axial ends of drive shaft 4 are rotatably supported by means of bearings 11 installed on the upper portion of cylinder head 1. Although it is not clearly shown in the drawing, in the shown embodiment, a variable valve timing control (VTC) system, often abbreviated to “cam phaser”, which variably controls a phase of an engine valve, is further installed on one axial end of drive shaft 4, in addition to the previously-discussed multinodular-link variable valve actuation apparatus. That is, the variable valve actuation apparatus (i.e., the continuous variable valve event and lift control (VEL) system) of the first embodiment is combined with the “cam phaser” (the VTC system). For instance, such a “cam phaser” has been disclosed in Japanese Patent Provisional Publication No. 2006-307658 (hereinafter is referred to as “JP2006-307658”). A torque (rotary motion) is transmitted from an engine crankshaft (not shown) through the cam phaser (the VTC system) to drive shaft 4, such that drive shaft 4 rotates clockwise (viewing
Drive eccentric cam 5 is comprised of a substantially disc-shaped cam body 5a and an axially-extending cylindrical boss 5b formed integral with cam body 5a. Drive eccentric cam 5 is fixedly connected to drive support shaft 4a by means of a mounting pin 12, which is press-fitted into a radial location-fit bore formed in the boss 5b. Drive eccentric cam 5 is arranged near one axial end (near the right-hand axial end in
As seen in
As best seen in
Regarding the rockable cam pair 7, 7, during an intake-valve opening period that the rolling-contact position (the abutment position) of cam contour surface portion 7d in rolling-contact with roller 14 is shifting toward the lift surface, the direction of oscillating motion of each rockable cam 7 is set to be identical to the direction of rotation of drive shaft 4 (see the clockwise direction indicated by the arrow in
Of these rockable cams 7, 7, the first rockable cam 7 arranged closer to drive eccentric cam 5 than the second rockable cam 7, has a radially-protruded connecting portion 7c integrally formed with the base-circle portion, such that cam nose portion 7b and connecting portion 7c are arranged on the opposite sides of cylindrical-hollow camshaft 7a. Connecting portion 7c has a through hole, into which a connecting pin 20 fits, for mechanically linking the rockable-cam pair 7, 7 to the lower end 17b of a link rod 17 (described later).
Roller 14 is installed on swing arm 6, such that the rolling-contact surface of roller 14 is arranged at a higher level than the two uppermost edged portions of swing arm 6, so as to define a proper clearance space between swing arm 6 and rockable cam 7 and a proper clearance space between swing arm 6 and link-rod lower end 17b. By the provision of such proper clearance spaces, it is possible to prevent undesirable interference between swing arm 6 and connecting portion 7c of the first rockable cam and undesirable interference between swing arm 6 and the lower end 17b of link rod 17, during operation of the engine. Therefore, as can be appreciated from the side view of
As clearly seen in
As shown in
Basal portion 15a has a shaft-support bearing bore 15d, which is loosely fit onto the outer periphery of control eccentric shaft 29 (described later) with a slight clearance.
First arm portion 15b is formed integral with a small shaft portion 15e, protruded from the outside wall surface of the tip of first arm portion 15b. A lobed end portion 16b of link arm 16 is rotatably linked to the protruded shaft portion 15e of first arm portion 15b. The geometric center “R” of the protruded shaft portion 15e of first arm portion 15b of rocker arm 15 is configured as a second fulcrum “R” (of link arm 16). On the other hand, the tip of second arm portion 15c is shaped into a block portion 15f. Block portion 15f of second arm portion 15c is provided with a valve lift adjustment mechanism 21. The upper end 17a of link rod 17 is rotatably linked to a pivot pin 19 (described later) of lift adjustment mechanism 21. The geometric center “S” of pivot pin 19 is configured as a third fulcrum “S”. Block portion 15f is formed with a pin slot 15h bored as an elliptic through hole extending in the axial direction of cylindrical-hollow basal portion 15a, in such a manner as to penetrate both side walls of block portion 15f.
As appreciated from the side view of
As best seen from the side view of
As seen from the perspective view of
Intake valve 3 is actuated by pulling up connecting portion 7c of the first rockable cam 7 via link rod 17, but cam nose portion 7b, which receives an input motion from roller 14 of swing arm 6, is located on the opposite side of connecting portion 7c of the first rockable cam 7 with respect to the center of oscillating motion of rockable-cam pair 7, 7, that is, the shaft axis “Y” of drive support shaft 4a. By virtue of such a linkage layout of link rod 17, the first rockable cam 7 having both the connecting portion 7c and the cam nose portion 7b, and roller 14 of swing arm 6, it is possible to suppress the rockable-cam pair 7, 7 from unintentionally falling or rotating about the center of oscillating motion, i.e., the shaft axis “Y”.
As shown in
Control mechanism 9 is comprised of a control shaft 24 located above drive shaft 4 and arranged in parallel with the shaft axis (the shaft center) “Y” of drive support shaft 4a, and an actuator (not shown), such as an electric actuator that drives control shaft 24.
As shown in
As best seen in
Control eccentric cam 25 is comprised of a substantially U-shaped bracket 28 and control eccentric shaft 29. Bracket 28 is secured and fixedly connected onto the bottom flat face of one-side recessed portion 24b by screwing two bolts 27, 27 from the opposite-side recessed portion 24c through bolt insertion holes 26a-26b into respective female-screw tapped holes formed in a rectangular basal portion 28a of bracket 28. Both ends of control eccentric shaft 29 are fixedly connected to respective tab-like support portions 28b, 28b in a manner so as to interconnect these tab-like support portions via control eccentric shaft 29. The axis of control eccentric shaft 29 is arranged parallel to the axis of control support shaft 24a.
Rectangular basal portion 28a of bracket 28 is configured to be substantially conformable to the shape of the bottom flat face of one-side recessed portion 24b, such that the rectangular outside surface of basal portion 28a just abuts and fits with the bottom flat face of one-side recessed portion 24b and that two parallel tab-like support portions 28b, 28b just abut and fit with the two opposing inside walls of one-side recessed portion 24b. This contributes to the enhanced positioning accuracy of each of brackets 28, 28 . . . of control eccentric cams 25, 25 . . . , with respect to control shaft 24 in the longitudinal direction. Two parallel tab-like support portions 28b, 28b are configured to be bent at both ends of rectangular basal portion 28a at a right angle. The tips of tab-like support portions 28b, 28b have respective bores 28c, 28c into which both ends of control eccentric shaft 29 are fixedly connected, for example, by press-fitting.
Control eccentric shaft 29 is provided to pivotably support rocker arm 15 such that shaft-support bearing bore 15d of cylindrical-hollow basal portion 15a of rocker arm 15 is loosely fitted onto the outer peripheral surface of control eccentric shaft 29. The axial length L of control eccentric shaft 29 is dimensioned to be identical to the distance between the outside wall surfaces of two parallel tab-like support portions 28b, 28b, such that both end faces of control eccentric shaft 29 are flush with respective outside wall surfaces of two parallel tab-like support portions 28b, 28b. As previously-discussed, both ends of control eccentric shaft 29 are press-fitted into respective bores 28c, 28c of tab-like support portions 28b, 28b. The geometric center “Q” of control eccentric shaft 29 serves as a fulcrum of oscillating motion of the associated rocker arm 15. The geometric center “Q” of control eccentric shaft 29 is configured as a fifth fulcrum “Q”.
The structural component parts, constructing the multinodular-link motion transmission mechanism 8, (that is, rocker arm 15, link arm 16, and link rod 17) ranging from the outside wall surface (the right-hand sidewall surface, viewing in
As shown in
In the shown embodiment, control eccentric cam 25 is constructed by the U-shaped bracket 28 and control eccentric shaft 29, both integrally installed on control support shaft 24a. In lieu thereof, in order to enhance the rigidity of control eccentric cam 25, each of two parallel tab-like support portions 28b, 28b of bracket 28 may be replaced with a cylindrical eccentric cam integrally connected to the outer periphery of control support shaft 24a.
The previously-discussed electric actuator that drives control shaft 24, is constructed by an electric motor, installed on the rear end of cylinder head 1, and a speed reduction mechanism, such as a ball screw mechanism, which transmits a driving torque of the electric motor to control support shaft 24a, with a speed reduction and a torque increase.
In the shown embodiment, the electric motor is comprised of a proportional-control direct-current (DC) motor. The operation of the proportional-control DC motor is controlled responsively to a control signal from an electronic control unit, simply a controller (not shown), depending on an engine operating condition. The controller generally comprises a microcomputer. The controller includes an input/output interface (I/O), memories (RAM, ROM), and a microprocessor or a central processing unit (CPU). The input/output interface (I/O) of the controller receives input information from various engine/vehicle sensors, namely a crank angle sensor (or a crankshaft position sensor), an airflow meter, an engine temperature sensor, a potentiometer, and the like. The crank angle sensor is provided for detecting revolutions of the engine crankshaft. The airflow meter is provided in an intake-air passage for detecting an actual intake-air flow rate. The engine temperature sensor, such as an engine coolant temperature sensor, is provided for sensing the actual operating temperature of the engine. The potentiometer is provided for detecting an angular position of control shaft 24. Within the controller, the central processing unit (CPU) allows the access by the I/O interface of input informational data signals from the previously-discussed engine/vehicle sensors. The CPU of the controller is configured to compute the current engine operating condition based on the input information, and is responsible for carrying the engine control program stored in memories and also capable of performing necessary arithmetic and logic operations containing an actuator control management processing. Computational results (arithmetic calculation results), that is, calculated output signals are relayed through the output interface circuitry of the controller to output stages, namely, the electric motor of the actuator. The angular position of control shaft 24 can be quickly changed by electric motor control, regardless of the engine oil temperature. That is, the proportional-control DC motor equipped actuator contributes to the enhanced working-angle-control responsiveness.
As previously described, although it is not clearly shown in the drawing, in the shown embodiment, the VTC system (i.e., the “cam phaser”), which variably controls a phase of an engine valve (intake valves 3, 3) depending on the engine operating condition, is further installed on the front axial end of drive support shaft 4a, in addition to the previously-discussed multinodular-link variable valve actuation apparatus. For instance, the VTC system (the “cam phaser”) may be constructed by a hydraulically-operated vane-type timing variator. As is generally known, the hydraulically-operated vane-type timing variator includes a timing sprocket rotatably installed on the front end of drive support shaft 5a and having a driven connection with the engine crankshaft, a vane member fixedly connected to the front end of drive support shaft 4a and rotatably disposed in a cylindrical housing, with which the timing sprocket is integrally formed, and a hydraulic circuit, which is provided for supplying hydraulic pressure selectively to either one of each of phase-retard chambers and each of phase-advance chambers to change an angular phase of the vane member relative to the housing. The phase-retard chambers and phase-advance chambers are defined between the vane member and the housing. Also provided is an electromagnetic directional control valve, which is disposed in the hydraulic circuit, for switching supply and exhaust of hydraulic pressure, produced by an oil pump, to and from either one of each of the phase-retard chambers and each of the phase-advance chambers. The operation of the electromagnetic directional control valve is also controlled responsively to a control signal from the controller. This type of VTC system is hydraulically—rather than electrically-operated. Thus, generally, the hydraulically-operated VTC system is inferior in control responsiveness. The operation of the hydraulically-operated VTC system tends to be remarkably affected by the engine oil temperature.
The variable valve actuation apparatus of the first embodiment is configured to variably control a valve lift characteristic (including both a valve lift amount and a working angle of each of intake valves 3, 3) from a minimum working angle (exactly, a minimum working-angle and valve-lift characteristic) to a maximum working angle (exactly, a maximum working-angle and valve-lift characteristic) by controlling the angular position of control support shaft 24a by means of the electric actuator depending on the engine operating condition. As hereunder described, the apparatus of the first embodiment is further configured to phase-change intake-valve open timing IVO in the phase-advance direction during a middle working-angle control mode, by specifying the mutual positional relationship among the first fulcrum “X” (i.e., the geometric center “X” of cam body 5a), the second fulcrum “R” (i.e., the geometric center “R” of shaft portion 15e of first arm portion 15b of rocker arm 15), and the third fulcrum “S” of link rod 17 (i.e., the geometric center “S” of pivot pin 19) depending on the position of rotation of control support shaft 24a.
The specific valve lift characteristic of the variable valve actuation apparatus of the first embodiment is hereinbelow described in detail by reference to the drawings, in particular,
First, when drive support shaft 4a rotates in the clockwise direction indicated by the arrow in
For instance, during idling of the engine at low speeds, control support shaft 24a is rotated to the angular position, corresponding to a rotation angle “θ1” (see
Therefore, as shown in
Therefore, as clearly shown in
As appreciated from the attitude of multinodular-link motion transmission mechanism 8 shown in
At this time, as best seen in
The line segment “Q-R” between and including the fifth fulcrum “Q” of control eccentric shaft 29 and the second fulcrum “R” of link arm 16 will be hereinafter referred to as a “two-axis line “Q-R” of rocker arm 15”. Assume that an angle ∠X-R-Q between an extension line of two-axis line “X-R” of link arm 16 and an extension line of two-axis line “Q-R” of rocker arm 15 is denoted by “β”. At the peak lift during the valve opening period at the minimum working-angle control mode, the angle “β” becomes a comparatively large angle “β1”, for example an obtuse angle greater than a right angle (see
Next, when studying the line segment “R-S” between and including the second fulcrum “R” of link arm 16 and the third fulcrum “S” of link rod 17, when viewed in the axial direction defined by the axis of drive shaft 4, an angle “γ” between an extension line of two-axis line “X-R” of link arm 16 and an extension line of the line segment “R-S” must be also analyzed. The angle “γ” is represented by the following expression.
γ=∠Q-R-S−(180°−β)=β−(180°−∠Q-R-S)
where the value (180°−∠Q-R-S) is a fixed value, and thus there is a correlation (a one-to-one correspondence) between the angle “γ” and the angle “β”.
At the point of time where the valve lift amount of intake valve 3 reaches its peak lift during the valve opening period at the minimum working-angle control mode, the angle “γ” and the angle “β” become comparatively large angles “γ1” and “β1”.
Thereafter, when the engine operating condition shifts to a low-middle speed and part-load operating range, as shown in
Therefore, as clearly shown in
Therefore, as clearly shown in
When comparing the straight line “Y-X”, indicating the eccentric direction of the first fulcrum “X” of drive eccentric cam 5 with respect to the shaft axis “Y” of drive support shaft 4a at the peak lift during the valve opening period at the middle working-angle control mode (see
Therefore, as seen from the valve lift characteristic diagram of
At the middle working-angle control mode, control eccentric shaft 29 is directed to approach closer to drive support shaft 4a of drive shaft 4. Thus, at the point of time when the valve lift amount of intake valve 3 reaches its peak lift during the valve opening period (see
Furthermore, when the engine operating condition shifts from the low-middle speed and part-load operating range to a high-speed range, as shown in
Therefore, as clearly shown in
Therefore, as clearly shown in
When comparing the eccentric direction “Y-X” of the first fulcrum “X” of drive eccentric cam 5 with respect to the shaft axis “Y” of drive support shaft 4a at the peak lift during the valve opening period at the maximum working-angle control mode (see
As described previously, because of the geometric characteristic of the multinodular-link motion transmission mechanism 8 of the variable valve actuation apparatus of the first embodiment, in particular, during the middle working-angle control mode, there is a tendency that a phase of intake-valve open timing IVO remarkably expands or shifts in the phase-advance direction. This is because the angle “γ2” between an extension line of link-arm two-axis line “X-R” and an extension line of the line segment “R-S” at the peak lift at the middle working-angle control mode is relatively less than each of the angle “γ1” at the peak lift at the minimum working-angle control mode and the angle “γ3” at the peak lift at the maximum working-angle control mode, that is, γ2<γ1 and γ2<γ3.
That is to say, as can be seen from comparison of the angle “γ2” of
In contrast to the above, suppose that there is no change in the previously-discussed angle “γ” regardless of an engine operating mode change, i.e., regardless of a transition from one of small, middle, and large working-angle control modes to the other. The comparative example, in which there is no “γ” angle change regardless of an engine operating mode change, exhibits a middle valve lift characteristic curve indicated by the two-dotted line in
As described previously, in the apparatus of the first embodiment, configured to create a “γ” angle change depending on an engine operating mode change, the angle “γ” can be adjusted to a small angle (e.g., a minimum angle “γ2” at the peak lift during the middle working-angle control mode). This permits a certain degree of additional displacement of the rolling-contact position (the abutment position) of cam contour surface portion 7d of rockable cam 7 toward the lift surface, thus resulting in an appropriate increase of the valve lift amount and working angle. On the other hand, the peak-lift phase is fixed, regardless of the presence or absence of a “γ” angle change. Thus, as indicated by the upwardly-directed arrow in
Referring now to
As can be seen from the upper IVO characteristic curve of the first embodiment of
As can be seen from the upper IVO characteristic curve of the first embodiment of
Therefore, according to the apparatus of the first embodiment (with a change in angle “γ”), when controlling or changing the working angle of intake valve 3 to a middle working angle in the low-middle speed and part-load operating range, it is possible to adequately phase-advance intake valve open timing IVO in comparison with the comparative example (with no change in angle “γ”), thus effectively increasing a valve overlap of the intake-valve open period with the exhaust-valve open period. As a result of this, an internal exhaust-gas recirculation (internal EGR) can be effectively increased, thereby improving fuel economy even in the low-middle speed and part-load operating range.
Thereafter, even when working-angle enlargement control is further initiated, that is, even in the presence of a transition from the middle working angle toward the maximum working angle due to a requirement for vehicle acceleration, intake valve open timing IVO itself tends to slightly phase-advance up to the maximum phase-advance timing, but never exceeds the allowable IVO.
In contrast to the above, in the apparatus of the comparative example, in which there is no “γ” angle change regardless of an engine operating mode change, as can be appreciated from the upper straight IVO characteristic indicated by the broken line in
To compensate for such a small valve overlap, suppose that, by the use of the previously-discussed “cam phaser”, the upper straight IVO characteristic of the comparative example, indicated by the broken line in
One way to compensate for the inferior VTC-system's responsiveness of the “cam phaser” to a transition to the phase-retard side is that IVO phase-retard control attained by the “cam phaser” (the VTC system) and working-angle enlargement control (working-angle control toward a larger working angle) attained by the VEL system of the variable valve actuation apparatus are cooperated with each other by cooperative control. Generally, the “cam phaser” uses a hydraulic pressure as a drive source. Thus, the hydraulically-operated “cam phaser” is inferior in control responsiveness. Additionally, during transient working-angle enlargement control or during transient motion control, undesirable transient-response fluctuations exist. For the reasons discussed above, hitherto, a large size of valve recess has been formed in the upper face of the piston, thus lowering fuel economy. Another way to compensate for the inferior VTC-system's responsiveness of the “cam phaser” is to extremely retard the working-angle enlargement control, attained by the VEL system, so as to match with the inferior VTC-system's responsiveness. However, this leads to the problem of the largely deteriorated accelerating performance, that is, the lowered driveability of the vehicle.
In contrast to the above, in the variable valve actuation apparatus (i.e., the continuous variable valve event and lift control (VEL) system) of the first embodiment, for the reasons discussed previously, even when the VEL system is combined with the “cam phaser”, and/or even when intake valve open timing IVO reaches the maximum phase-advance timing, it is possible to avoid undesirable interference between the reciprocating piston and intake valve 3, regardless of the working angle of intake valve 3. This eliminates the necessity for fully taking account of transient-response fluctuations during transient working-angle enlargement control or during transient motion control. Accordingly, it is unnecessary to form a large size of valve recess in the piston crown, thereby improving fuel economy and enabling better exhaust emission control.
Even when the VEL system is combined with the “cam phaser” having an inferior VTC-system's responsiveness to a transition to the phase-retard side, it is possible to quickly enlarge the working angle with no interference between the reciprocating piston and intake valve 3. This contributes to the enhanced accelerating performance (the improved acceleration responsiveness). In particular, during the middle working-angle control mode, it is possible to adequately phase-advance intake valve open timing IVO, thus effectively increasing a valve overlap of the intake-valve open period with the exhaust-valve open period. Accordingly, the apparatus of the first embodiment ensures the improved fuel economy and enhanced exhaust emission control performance, during part load operation.
In the case that the VEL system of the variable valve actuation apparatus of the first embodiment is combined with the “cam phaser” (the VTC system), for instance during idling, the engine is operated at the minimum working-angle control mode by means of the VEL system, while the cam phase is controlled or shifted to the phase-retard side by means of the VTC system (the “cam phaser”). This contributes to the stable engine speeds or enhanced idling stability. This is because, as seen from the phase-retard control indicated by the downward arrows of “CAM-PHASER RETARD (1)” in
At cold engine operation, the engine is operated with a small working angle, which is somewhat greater than the small working angle at idle, by means of the VEL system. Therefore, this valve lift characteristic at cold engine operation corresponds to a certain lift characteristic somewhat expanded from the minimum valve lift L1 characteristic of
Furthermore, in the variable valve actuation apparatus of the first embodiment, during the middle working-angle control mode, control eccentric shaft 29 is directed to approach closer to drive support shaft 4a of drive shaft 4. Therefore, when assembling each of component parts, constructing the variable valve actuation apparatus, the easy positioning of control shaft 24 facilitates the middle working angle setting of the IVO characteristic as previously described.
Moreover, as previously described in reference to the elevation view of
Furthermore, control support shaft 24a of control shaft 24 and control eccentric shaft 29 are separated from each other and control eccentric shaft 29 is detachably installed on control support shaft 24a via bracket 28. When assembling, a sub-assembly that rocker arm 15 is installed on control eccentric shaft 29 in advance is prepared, and thereafter it is possible to install the sub-assembly on control support shaft 24a. This contributes to lower system installation time and costs.
Additionally, in the shown embodiment, the variable valve actuation apparatus (the VEL system) is combined with the “cam phaser” (the VTC system), and thus it is possible to freely phase-shift the intake-valve lift characteristic depending on an engine operating condition. This enables the more highly precise valve timing control (containing both IVO and IVC). Even when the cam phase is controlled to the phase-advance side by means of the “cam phaser” (the VTC system), regardless of the working angle of intake valve 3, controlled by the VEL system, it is possible to reliably suppress undesirable interference between the reciprocating piston and intake valve 3. As a result of this, it is possible to increase a speed of transition to another working angle without limitation of the problem of undesirable interference between the reciprocating piston and the intake valve. Thus, it is possible to greatly enhance the accelerating performance (the acceleration responsiveness). Assuming that the “cam phaser” is constructed by a VTC-system's actuator having a superior VTC-system's responsiveness to a transition to the phase-advance side or to the phase-retard side, it is possible to more greatly enhance the accelerating performance (the acceleration responsiveness).
Furthermore, control eccentric shaft 29 is installed on bracket 28, such that both ends of control eccentric shaft 29 are fixedly connected or press-fitted to respective parallel tab-like support portions 28b, 28b in a manner so as to interconnect these tab-like support portions. This contributes to the stable and balanced support of control eccentric shaft 29 on control support shaft 24a via bracket 28.
The variable valve actuation apparatus of the shown embodiment uses the multinodular-link motion transmission mechanism 8 that pushing up the link arm 16 by the drive eccentric cam 5 causes the valve-lifting motion of rockable cam 7. This type of multinodular-link motion converter permits the operation of link arm 16, while keeping a high-rigidity state of link arm 16, thus ensuring the stable valve-actuation performance. This is because, during operation of link arm 16, only a compressive load, created between two axes (two geometric centers) “X” and “R”, is applied to link arm 16, and thus the deformation or distortion of link arm 16 is very little. Conversely in the case of another type of multinodular-link motion converter that pulling the link arm 16 by the drive eccentric cam causes the valve-lifting motion of rockable cam 7, such a tensile load tends to cause a comparatively great deformation of the large-diameter annular portion 16a of link arm 16.
In the first embodiment, when viewed in the axial direction defined by the axis of drive shaft 4, the third fulcrum “S” of pivot pin 19 is arranged outside of the extension line of two-axis line “X-R” between and including the first fulcrum “X” of drive eccentric cam 5 and the second fulcrum “R” of link arm 16. In the case of the linkage layout of the third fulcrum “S” of pivot pin 19 outside of the extension line of link-arm two-axis line “X-R”, during the middle working-angle control mode, the line segment “R-S” between and including the second fulcrum “R” of link arm 16 and the third fulcrum “S” of link rod 17 tends to displace clockwise in a direction that the line segment “R-S” approaches closer to the extension line of two-axis line “X-R”, in other words, in a direction reducing of the previously-discussed angle “γ”. Thus, it is possible to realize a superior effect that a phase of intake-valve open timing IVO remarkably expands or shifts in the phase-advance direction during the middle working-angle control mode due to a proper change (a proper reduction) in the angle “γ”. This effect will be hereinafter referred to as “γ effect”.
In contrast to the above, when viewed in the axial direction, suppose that the third fulcrum “S” of pivot pin 19 is arranged inside of the extension line of two-axis line “X-R” between and including the first fulcrum “X” of drive eccentric cam 5 and the second fulcrum “R” of link arm 16. During the middle working-angle control mode, the line segment “R-S” between and including the second fulcrum “R” of link arm 16 and the third fulcrum “S” of link rod 17 tends to displace anticlockwise in a direction that the line segment “R-S” approaches closer to the extension line of two-axis line “X-R”, in other words, in a direction reducing of the previously-discussed angle “γ”. Accordingly, it is possible to realize a superior effect that a phase of intake-valve open timing IVO remarkably expands in the phase-advance direction during the middle working-angle control mode due to a proper change (a proper reduction) in the angle “γ”.
That is, irrespective of the layout of the third fulcrum “S” of pivot pin 19 outside of the extension line of two-axis line “X-R” or the layout of the third fulcrum “S” of pivot pin 19 inside of the extension line of two-axis line “X-R”, in the middle working-angle control range, when the phase angle of the line segment “R-S” between and including the second and third fulcrums “R” and “S” changes in a direction increasing of the valve lift and working angle, it is possible to provide the “γ effect” that a phase of intake valve open timing IVO effectively expands in the phase-advance direction during the middle working-angle control mode.
That is to say, when changing the working angle of intake valve 3 from the minimum working angle to the maximum working angle, the line segment “R-S” between and including the second and third fulcrums “R” and “S” displaces in one rotation direction (the clockwise direction in
Referring now to FIGS. 12 and 13A-13B, there is shown the detailed structure of the multinodular-link motion mechanism of the variable valve actuation apparatus of the second embodiment. The fundamental structure of the apparatus of the second embodiment of FIGS. 12 and 13A-13B is similar to the first embodiment of
As seen in
Therefore, the apparatus of the second embodiment can provide the same operation and effects as the first embodiment. Additionally, both ends of connecting pin 30 are stably reliably supported by respective pronged portions 15b, 15b. In comparison with an open-side supporting structure (a cantilever supporting structure), such a both-side supporting structure is advantageous with respect to enhanced supporting rigidity, thereby suppressing a slight inclination of lobed end portion 16b of link arm 16.
In the shown embodiments, from the viewpoint of the compactly-designed, more simplified, lightweight, and high-durability linkage structure, connecting pins 18, 30 are used as a connecting structural member (a machine element) of each of a plurality of turning pairs of multinodular-link motion transmission mechanism 8. In the shown embodiments, both ends of each of connecting pins 18 and 30 are press-fitted into respective bores. In lieu thereof, only one axial end of each of connecting pins 18 and 30 may be press-fitted into the associated bore. For example, regarding connecting pin 18, which links link-rod lower end 17b to connecting portion 7c of the first rockable cam 7, as shown in
Referring now to
Concretely, as shown in
For the same reasons discussed above, basal portion 15a of rocker arm 15 is also configured as a cylindrical-hollow portion having a comparatively long axial width. Additionally, rocker arm 15 has a pair of symmetric pronged first arm portions 15b, 15b, both protruded from basal portion 15a. As shown in
In the third embodiment, two adjacent rockable cams 7, 7 installed in the same cylinder are not integrally formed with each other. That is, these adjacent rockable cams 7, 7 are formed as two separate cams. Thus, two cylindrical-hollow camshafts 7a, 7a, associated with respective rockable cams 7, 7, are rotatably supported on the same drive support shaft 4a, independently of each other.
On the other hand, drive eccentric cam 5 is fixedly connected to drive support shaft 4a by means of mounting pin 12, which is press-fitted into a radial location-fit bore formed in cam body 5a. Additionally, drive eccentric cam 5 is arranged to be sandwiched between two adjacent rockable cams 7, 7 through a pair of spacers 2, 2.
Therefore, according to the apparatus of the third embodiment, two intake valves 3, 3 can be actuated by two link rods 17, 17, associated with respective second arm portions 15c, 15c of rocker arm 15, via the rockable-cam pair 7, 7. Thus, it is possible to more effectively reduce the magnitude of lateral-buckling moment unintentionally acting on rocker arm 15 in such a manner as to deviate oscillating motion of rocker arm 15 from its normal locus of motion. Accordingly, there is a less tendency for rocker arm 15 to be inclined in the axial direction of drive shaft 4 due to the undesirable moment. This enhances the total operational balance of multinodular-link motion transmission mechanism 8, thus ensuring a more stable operation of the linkages constructing multinodular-link motion transmission mechanism 8 during operation of the engine. Furthermore, as can be seen from the symmetric layout of the linkages shown in
In the third embodiment, two separate cylindrical-hollow camshafts 7a, 7a, associated with respective rockable cams 7, 7, are rotatably supported on the same drive support shaft 4a, independently of each other. This enables unsymmetrical or independent oscillating motions of two adjacent rockable cams 7, 7, associated with respective intake valves 3, 3 in the same engine cylinder. Assume that the cam profiles of cam contour surface portions 7d, 7d of rockable cams 7, 7 are formed to differ from each other. In this case, it is possible to easily create the difference between lift amounts of intake valves 3, 3 in the same engine cylinder, due to the different cam profiles. This contributes to an increased intake-air swirl in the combustion chamber during small valve-lift and working-angle control, thereby ensuring the better combustibility and reduced exhaust emissions in particular during small-lift working-angle control.
Referring now to
Concretely, as shown in
In a similar manner to the first embodiment, as appreciated from the attitude of the multinodular-link motion transmission mechanism shown in
On the other hand, the third fulcrum “S” of link rod 17, the fourth fulcrum “T” of connecting pin 18, and the fifth fulcrum “Q” of control eccentric shaft 29 are the same in the first and fourth embodiments. An angle between an extension line of the line segment “X′-R′” and an extension line of the line segment “R′-S” of the fourth embodiment corresponds to the angle “γ” between an extension line of two-axis line “X-R” of link arm 16 and an extension line of the line segment “R-S” of the first embodiment. Thus, during the middle working-angle control mode, the angle between the extension line of the line segment “X′-R′” and the extension line of the line segment “R′-S” of the fourth embodiment corresponds to the angle “γ2” of the first embodiment shown in
Therefore, by properly setting the fulcrums of the linkages such that the angle “γ” becomes minimum at the middle working-angle control mode, in the fourth embodiment as well as the first embodiment, it is possible to realize a superior “γ” effect that a phase of intake-valve open timing IVO remarkably expands or shifts in the phase-advance direction during the middle working-angle control mode.
In the previously-described first, second, and third embodiments, the second fulcrum “R” (the connecting point of rocker arm 15 and link arm 16) is arranged close to the third fulcrum “S” (the connecting point of rocker arm 15 and link rod 17). That is, the distance between the second and third fulcrums “R” and “S” is short. In lieu thereof, the second and third fulcrums “R” and “S” may be further spaced apart from each other. That is, the concrete coordinates of various fulcrums of multinodular-link motion transmission mechanism 8, in particular, the second and third fulcrums “R” and “S”, may be appropriately changed.
In the shown embodiments, drive support shaft 4a, having a driving connection with drive eccentric cam 5 or drive cam 31, also serves as a pivot for oscillating motion of rockable cam 7. In lieu thereof, an additional pivot for oscillating motion of rockable cam 7 may be provided separately from drive support shaft 4a.
In the shown embodiments, the term “working angle” is defined as an effective lift section except a valve-opening period ramp section and a valve-closing period ramp section. In lieu thereof, the term “working angle” may be defined as a lift section containing a valve-opening period ramp section and a valve-closing period ramp section. Regardless of the definition of the term “working angle”, the apparatuses of the shown embodiments can provide the operation and effects (containing the superior “γ” effect) as described previously.
In the shown embodiments, the variable valve actuation apparatus is applied to only the intake-valve side. It will be appreciated that the invention is not limited to the particular embodiments shown and described herein, but that the variable valve actuation apparatus may be applied to the exhaust-valve side or both the intake-valve side and the exhaust-valve side.
In the shown embodiments, as a follower, roller-type swing arm 6 is used. In lieu thereof, a typical bucket-type valve lifter (serving as a flat-face follower) may be used.
The entire contents of Japanese Patent Application No. 2008-018464 (filed Jan. 30, 2008) are incorporated herein by reference.
While the foregoing is a description of the preferred embodiments carried out the invention, it will be understood that the invention is not limited to the particular embodiments shown and described herein, but that various changes and modifications may be made without departing from the scope or spirit of this invention as defined by the following claims.
Number | Date | Country | Kind |
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2008-018464 | Jan 2008 | JP | national |
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6041746 | Takemura et al. | Mar 2000 | A |
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Number | Date | Country | |
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20090188454 A1 | Jul 2009 | US |