1. Field of the Invention
The present invention relates to a variable valve gear for an internal combustion engine, which varies the open period of a valve.
2. Description of the Related Art
Regarding a reciprocating engine (internal combustion engine) installed in an automobile, a variable valve gear has been developed, which varies a valve-open period according to the operational state of the engine in order to properly control the valve characteristics of intake and exhaust valves.
Many variable valve gears of this type have a configuration in which a cam lobe that is rotatably fitted onto the outer circumferential surface of a camshaft (cam drive shaft) supported by a cylinder head is combined with a valve-open-period variable mechanism that varies the rotational velocity of the camshaft at predetermined cycles to transmit the rotation to the cam lobe, as disclosed in Japanese Patent Gazette (Laid pen No. 10-280925). A lot of valve-open-period variable mechanisms have an Oldham coupling structure in which a drive arm is fixed onto the outer circumferential surface of the camshaft at a position adjacent to the cam lobe; an eccentric shaft is fitted to the outer circumferential surface of the camshaft at a position adjacent to the drive arm to be eccentrically rotatable; and a harmonic ring (intermediate rotary member) is rotatably fitted to the outer circumferential surface of the eccentric shaft. More specifically, the valve-open-period variable mechanism employs a structure that drives the valve by transmitting the constant velocity rotation of the camshaft, which is outputted from the drive arm, to the harmonic ring by using an input-side transmission member, changing the constant velocity rotation into non-constant velocity rotation that is changed in velocity at a predetermined cycle, and transmitting the rotation from a boss, which is protruding from the outer circumference of the end of the cam lobe, to the cam lobe by using an output-side transmission member. To phase-shift the axial position of the eccentric shaft from that of the camshaft adjusts a delay or advance of a rotational phase of the cam love relative to a rotational angle of the camshaft, and varies the valve-open period.
In order to place the valve-open-period variable mechanism in a limited area between each adjacent cylinders of the cylinder head, the mechanism has a structure in which the boss protruding from the outer circumferential surface of the end of the cam lobe is disposed close to a lateral portion of the drive arm in parallel with the lateral portion to carry out the transmission of the rotation from the harmonic ring, and the harmonic ring is supported by the eccentric shaft having a little larger external diameter than the camshaft located in the inside of an input gear portion of the variable mechanism.
As disclosed in the Japanese Patent Gazette, the valve-open-period variable mechanism is provided with a bearing portion such as a needle bearing in between the outer circumferential surface of the eccentric shaft and the inner circumferential surface of the harmonic ring for the purpose of smooth rotation of the harmonic ring.
The bearing portion can be displaced in an escaping direction, or more concretely, toward the cam lobe due to a change of the harmonic ring's movement (in result of a change in an eccentricity direction).
The displacement of the bearing portion disables the reliable support of the harmonic ring. Furthermore, the displacement causes abnormal abrasion. The bearing portion is disposed in a position eccentric to the camshaft to support the harmonic ring, and the boss of the cam lobe is located adjacent to the drive arm coaxially with the camshaft. Because of this displacement, the end face of the bearing portion repeatedly faces the end face of the drive arm and faces the end face of the boss of the cam lobe during the rotation of the harmonic ring. Especially the boss of the cam lobe is located outside the drive arm, so that the entire end face of the boss repeats a movement of deviating totally from the bearing portion to the outside and returning to the inside of the bearing portion. For this reason, if the end of the bearing portion, albeit slightly, projects from between the eccentric shaft and the harmonic ring, there generates such abnormal abrasion that the end of the bearing portion and the corner of the end face of the boss interfere with each other when the boss passes the end of the bearing portion.
The bearing portion can be prevented from escaping by employing a structure in which the bearing portion is fixed in between the harmonic ring and the eccentric shaft by press fitting or a structure in which a stopper is independently set in between the harmonic ring and the eccentric shaft.
In the case of the press fitting, however, it is difficult to reliably inhibit the axial movement of the bearing portion due to a high elastic deformability of the harmonic ring.
If the stopper is utilized, the bearing portion has to be made short in bearing length (strength decrease of the bearing portion) in order to secure a space for installing the stopper. In result, the sufficient support strength of the harmonic ring cannot be retained, which causes another problem.
A possible way of preventing the abnormal abrasion is to arrange the end face of the drive arm and that of the cam lobe to be flush with each other so that the boss smoothly passes between the end face of the bearing portion and that of the drive arm. Since the drive arm and the cam lobe are separate components and move differently, it is impossible to completely fit the end faces of these components together without a step or a gap. It is thus difficult to avoid the abnormal abrasion.
The present invention has been made in light of the foregoing issues. It is an object of the invention to provide a variable valve gear for an internal combustion engine, which restricts a bearing portion from moving in an escaping direction and prevents interference between the end of the bearing portion and the cam lobe with a simple structure that requires no alteration to the bearing portion and an intermediate rotary member.
The variable valve gear for an internal combustion engine according to the invention includes a cylinder head having an intake or exhaust valve; a cam drive shaft that is rotatably supported by the cylinder head; a cam lobe that is rotatably supported by the cam drive shaft and has a cam for driving the valve; and a variable valve mechanism that includes a drive arm fixed adjacent to one end of the cam lobe in the cam drive shaft, an eccentric shaft member that is swivelably supported at a position opposite to the cam lobe with respect to the drive arm in the cam drive shaft, has an outer circumferential surface eccentric to an axis of the cam drive shaft, and is adjustable in eccentricity, and an intermediate rotary member that is rotatably supported through a bearing member around the outer circumferential surface of the eccentric shaft member and is connected to the drive arm, the variable valve mechanism being capable of varying an open period of the valve by transmitting the rotation of the cam drive shaft through the drive arm and the intermediate rotary member to the cam lobe and adjusting the eccentricity of the eccentric shaft member. The drive arm includes an end face that overlaps with an end face of the bearing member, regardless of a rotational position of the drive arm relative to the eccentric shaft member, when projecting along the axis of the cam drive shaft. The end face of the drive arm is protruding further than the end face of the cam lobe toward the bearing member.
With this structure, the drive arm surely faces somewhere in the end face of the bearing member, regardless of the rotational position of the drive arm relative to the eccentric shaft member. The end face of the bearing member therefore restricts the bearing member from moving in an escaping direction and suppresses an unnecessary displacement of the bearing member. Even if the end of the bearing member is slightly protruding, it merely hits against the end face of the drive arm and is prevented from interfering with other portions of the cam lobe without fail. Furthermore, it is possible to accomplish the object with a simple structure that requires no alteration to the bearing member and the intermediate rotary member.
In a preferable aspect of the invention, the drive arm has a fixed ring that is fixed to the cam drive shaft, and an arm portion that extends from an outer circumference of the fixed ring in a radially outward direction and transmits torque to the intermediate rotary member. A bearing-side end face of the fixed ring overlaps with the end face of the bearing member in the drive arm.
With this structure, the bearing member is restricted from moving in the escaping direction because of the end face of the fixed ring of the drive arm. Even if the end of the bearing member is slightly protruding, it merely hits the end face of the fixed ring of the drive arm, and interference between the cam lobe and the drive arm can be prevented without fail. Moreover, the object can be accomplished with a simple structure in which the fixed ring is merely altered in shape.
In a further preferable aspect, the cam lobe has a boss, to which the torque of the intermediate rotary member is transmitted, in a position that diverges from an axis of the cam lobe. The boss extends toward the intermediate rotary member. The cam lobe has a contact face that comes into contact with the cam lobe-side end face of the fixed ring of the-drive arm and determines an axial position of the cam lobe relative to the drive arm. The fixed ring of the drive arm has axial length longer than axial length between the contact face of the cam lobe and a tip end-side face of the boss.
With this structure, the contact face of the cam lobe and the cam lobe-side end face of the drive arm are brought into contact with each other, and by so doing, the axial positions and axial lengths of the cam lobe and the drive arm are determined. This makes it possible to accurately set a protruding amount of the end face of the fixed ring of the drive arm from the end face of the boss of the cam lobe. Consequently, the end face of the boss and the intermediate rotary member are disposed as close as possible to each other, so that force can be smoothly transmitted from the intermediate rotary member to the boss.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirits and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitative of the present invention, and wherein:
The present invention will be described below with reference to one embodiment shown in
First, the basic configuration of the engine will be explained. In the cylinder block 1, there are formed four cylinders 4 (
Under the cylinder head 2, combustion chambers 6 are formed correspondingly to the cylinders 4. In the combustion chamber 6, there are formed a pair of intake ports 7 and a pair of exhaust ports, not shown. The combustion chamber 6 also accommodates two intake valves 8 (corresponding to a valve of the invention) for opening/closing the intake ports 7, and two exhaust valves, not shown, for opening/closing the exhaust ports. Both the intake valves 8 and the exhaust valves are normally-closed valves that are closed by valve springs 9. Although not shown, there is also disposed an ignition plug in the combustion chamber 6 so that predetermined combustion cycles (four cycles including an intake stroke, a compression stroke, an explosion stroke, and an exhaust stroke) are repeated.
An intake camshaft 10 (corresponding to a cam drive shaft of the invention) and an exhaust camshaft, not shown, are arranged in an upper portion of the cylinder head 2 along a direction in which the cylinders 4 are aligned. The intake camshaft 10 and the exhaust camshaft are connected to a crank shaft end, not shown, through a timing chain member, not shown, or the like. The intake camshaft 10 and the exhaust camshaft are rotationally driven by shaft output that is outputted from the crank shaft.
As illustrated in
Each part of the variable structure will be explained with reference to this particular cylinder shown in
The boss 19 is formed into a triangular plate as shown by chain double-dashed line in
A cam face of each of the cam portions 18 is in direct contact with a valve lifter 8a mounted on a receiving portion of the intake valve 8, for example, a base end of the intake valve 8, so that the intake valve 8 can be driven with the cam portion 18.
The valve-open-period variable mechanism 28 includes a non-constant velocity mechanism 30 and a period setting section 40 that sets the valve-open period. The non-constant velocity mechanism 30 is a mechanism that changes the constant velocity rotation of the intake camshaft 10 into non-constant velocity rotation to transmit the rotation to the cam lobe 16. To be specific, the non-constant velocity mechanism 30 is formed of an Oldham coupling.
In other words, as illustrated in
The needle bearing 34 has a structure in which a bearing body obtained simply by holding a large number of needles 34a with a cage, not shown, is fitted to the outer circumferential surface of the eccentric shaft 33, and the harmonic ring 32 is fitted onto an outer circumference of the bearing body to rotatably support the harmonic ring 32. The needle 34a has maximum length obtained by subtracting length required for forming the cage from length of opposite cylindrical faces of the eccentric shaft 33 and the harmonic ring 32.
The eccentric shaft 33 is made of a shaft member having a slightly larger external diameter than the intake camshaft 10. The outer circumferential surface of the shaft member is eccentric to an axis of the intake camshaft 10, and the harmonic ring 32 rotates on the outer circumferential surface of the eccentric shaft member being in the eccentric state.
The drive arm 31 has a fixed ring 31a that is fitted onto the outer circumferential surface of the camshaft portion and an arm portion 31b radially protruding from a position in the fixed ring 31a, which is deviated from the boss 19 at an angle of 180 degrees. The fixed ring 31a is (coaxially) fixed to the intake camshaft 10 with a fixing member, for example, a pin member 29 (partially shown in
An end portion of either one of relay pins 35a and 35b is rotatably inserted in the end face of a tip end portion of the arm portion 31b and the end face of the boss 19. The end portion of the relay pin 35a (input-side transmission member) protruding from the arm portion 31b is slidably inserted in a slide groove 36a formed in an end face of the harmonic ring 32 so as to extend in a radial direction. The end portion of the relay pin 35b (output-side transmission member) protruding from the boss 19 passes by the fixed ring 31a and is slidably inserted in a slide groove 36b formed in a position deviated from the slide groove 36a at an angle of 180 degrees so as to extend in a radial direction.
By so doing, the rotation of the intake camshaft 10 is transmitted from the drive arm 31 through the relay pin 35a to the harmonic ring 32, and further transmitted from the harmonic ring 32 through the relay pin 35b and the boss 19 to the cam lobe 16. In other words, the rotation of the intake camshaft 10 is transmitted to the cam lobe 16 after being turned into the rotation that is varied in speed at a predetermined cycle as shown by solid or broken lines in
In view of the disposition of the eccentric shaft 33, the harmonic ring 32—side end face of the fixed ring 31a of the drive arm 31 is designed to be an end face 31c (corresponding to the end face portion of the invention) that continues to overlap with an end face of the needle bearing 34 when the rotation is transmitted from the intake camshaft 10 to the cam lobe 16. The end face of the fixed ring 31a is so formed as to overlap with the end face of the needle bearing 34, regardless of a rotational position of the drive arm 31 relative to the eccentric shaft 33, when projecting along the axis of the camshaft 10. As illustrated in
For this reason, the present embodiment is constructed as stated below. As is apparent from
The period setting section 40 has a structure in which an input gear 41 is integrally fitted in the eccentric shaft 31 as illustrated in
The input gear 41 is engaged with a gear 42a of a control shaft 42 (operating member) as shown by chain double-dashed line in
Operation will be explained below.
In the variable valve gear 15 of the engine thus constructed, the axial position β of the intake-side eccentric shaft 33 is set at an eccentric phase angle of zero degree that is upper than the axial position α of the intake camshaft 10 by using the actuator, not shown, as illustrated in (c) of
The cam portion 18 passing through the intake valve 8 of each cylinder 4 is displaced to advance at maximum during the valve-open period and to delay at maximum during a valve-closed period as mentioned above. As shown by solid line in
To the contrary, the axial position β of an intake-side eccentric shaft 25 is set at an eccentric phase angle of zero degree that is lower than the axial position α of the intake camshaft 10 as illustrated in (a) of
Consequently, the cam portion 18 passing through the intake valve 8 of each cylinder 4 is displaced to delay at maximum during the valve-open period and to advance at maximum during the valve-closed period as mentioned above. As shown by broken line in
During the control on the valve-open period, for example, as symbolically shown by a state in which the axial position β of the eccentric shaft 33 shown in
At this time point, only the end face 31c of the drive arm which continues to overlap with the ring-like end face of the needle bearing 34 is protruding toward the needle bearing 34 further than the end face of the boss 19. If the needle bearing 34 moves in such a direction as to escape due to a change in the eccentricity direction of the harmonic ring 32, there is the constantly-protruding end face 31c adjacently to the end face of the needle bearing 34 as illustrated in
Even if the end of the needle bearing 34, albeit slightly, projects toward the cam lobe 16, the end of the needle bearing 34 merely hits against the protruding end face 31c as illustrated in
It is therefore possible to suppress the movement of the needle bearing 34 in the escaping direction and to prevent interference between the end of the needle bearing 34 and the boss 19 of the cam lobe 16 with a simple structure that requires no alteration to the needle bearing 34, the harmonic ring 32, and the eccentric shaft 33. As the protruding end face 31c is formed simply by increasing the thickness dimension of the drive arm 31, or more specifically, the thickness dimension of the fixed ring 31a, this particularly allows the simple structure.
Since the needle bearing 34 is not applied with load from outside, it is possible to employ a needle 34a having a maximum length within a limited space between the harmonic ring 32 and the eccentric shaft 33. Consequently, a supporting strength of the harmonic ring 32 can be sufficiently secured.
The invention is not limited to the one embodiment described above. Various modifications can be made without deviating from the gist of the invention. For example, the one embodiment increases the width dimension of the fixed ring to project the end face that continues to overlap with the end face of the bearing portion. Needless to say, however, it is also possible to design the end face to expand from the fixed ring through to the arm portion and increase the width dimension of the same part so as to project the end face that continues to overlap with the end face of the bearing portion. Although the one embodiment uses a needle bearing as the bearing portion, another bearing such as a slide bearing may be used. The one embodiment has the structure in which the eccentric rotation-type variable valve gear is installed in the intake side of the engine, and the invention is applied to this gear. However, the invention may be applied to an eccentric rotation-type variable valve gear that is installed in the exhaust side of the engine.
Number | Date | Country | Kind |
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2008-086499 | Mar 2008 | JP | national |