This application is based on Japanese Patent Application No. 2010-216390 filed on Sep. 28, 2010, the disclosure of which is incorporated herein by reference in its entirety.
1. Field of the Invention
The present invention relates to a variable valve timing control apparatus for an internal combustion engine.
2. Description of Related Art
JP-A-9-324613 (U.S. Pat. No. 5,738,056) or JP-A-2001-159330 (U.S. Pat. No. 6,330,870) describes an oil-pressure drive type variable valve timing device for an engine, in which a rotation phase of a camshaft with respect to a crankshaft is locked into a middle lock phase when the engine is stopped. The rotation phase of the camshaft with respect to the crankshaft is defined as variable cam timing (VCT) phase. The middle lock phase is located approximately middle in a controllable range of the VCT phase. A controllable range of the valve timing is enlarged by setting the middle lock phase.
The middle lock phase is set suitably for start-up of the engine. The engine is activated in a state where the VCT phase is locked into the middle lock phase. When the start-up of the engine is completed, an oil pressure is raised to an appropriate value by speed-up of the engine (increase in rotation of oil pump). Then, oil is filled into the timing device, and the VCT phase is unlocked and controlled into a target VCT phase in accordance with an operation state of the engine.
Because the VCT phase is locked at the middle lock phase while the engine is stopped, after the engine is restarted, it is necessary to quickly fill oil into both of an advance chamber and a retard chamber. A communication passage is defined to connect the advance chamber to the retard chamber while the VCT phase is locked, and oil supplied to the advance chamber is further supplied to the retard chamber through the communication passage. Further, an oil supply passage of the retard chamber is connected to a drain passage, and air in the retard chamber is discharged into the drain passage. Thus, oil can be easily and accurately filled into the chambers.
However, a part of oil filled into the retard chamber may be directly discharged into the drain passage. In this case, oil is consumed in vain, and lubricating oil may be shorted for the engine while oil is filled into the chambers, so that lubricating property of the engine may become worse.
According to an example of the present invention, a variable valve timing control apparatus includes a variable valve timing device, a lock pin, an oil pressure control valve, an oil pump and an oil securing portion. The variable valve timing device controls valve timing by changing a rotation phase of a camshaft with respect to a crankshaft in an engine. The rotation phase of the camshaft with respect to the crankshaft is defined as a VCT phase. The lock pin locks the VCT phase at a middle lock phase positioned at a middle in a controllable range of the VCT phase. The oil pressure control valve controls pressure of oil supplied to an advance chamber that drives the VCT phase into an advance side, a retard chamber that drives the VCT phase into a retard side, and a lock chamber that drives the lock pin. The oil pump supplies engine-lubricating oil to the oil pressure control valve. The oil securing portion executes an oil securing control. The advance chamber and the retard chamber communicate with each other, when the variable valve timing device controls the oil pressure control valve in a manner that the VCT phase is locked at the middle lock phase by projecting the lock pin. The oil pressure control valve supplies oil to one of the advance chamber and the retard chamber that communicate with each other in an oil filling mode so as to fill both of the advance chamber and the retard chamber with oil. The oil securing portion executes the oil securing control in which the oil pump is controlled to have an oil flow rate that is equal to or larger than a predetermined value when the oil pressure control valve has the oil filling mode.
The oil securing control may be performed in the oil filling mode even when the oil pressure control valve normally works. The oil filling mode is relatively short, so that a possibility is low that the engine seizes up due to shortage in lubricating oil while the oil pressure control valve normally works. However, if the oil pressure control valve cannot recover from the oil filling mode by abnormality, the engine may seize up due to the shortage in lubricating oil, so that the oil securing control may be set to be performed only when the oil pressure control valve cannot recover from the oil filling mode by abnormality.
The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description made with reference to the accompanying drawings. In the drawings:
A first embodiment will be described with reference to
A cam sensor 19 is arranged on an outer circumference side of the intake-side camshaft 16, and outputs a pulse of cam angle signal by every predetermined cam angle for distinguishing cylinders from each other. A crank sensor 20 is arranged on an outer circumference side of the crankshaft 12, and outputs a pulse of crank angle signal by every predetermined crank angle. Signals output from the sensors 19, 20 are input into an engine control circuit 21.
The engine control circuit 21 calculates an actual valve timing (actual VCT phase) of an intake valve (not shown). Further, the circuit 21 calculates an engine rotation speed based on a frequency (interval) of the pulse output from the crank sensor 20. Other signals are input into the circuit 21 from sensors to detect engine operation state, such as intake pressure sensor 22, water temperature sensor 23 or throttle sensor 24.
The engine control circuit 21 controls fuel injection and ignition according to the engine operation condition detected by the sensors, and performs a variable valve timing control (phase feedback control). The circuit 21 performs a feedback control of oil pressure to drive the variable valve timing device 18 in a manner that an actual valve timing (VCT phase) of the intake valve coincides with a target valve timing (target phase).
The variable valve timing device 18 will be explained with reference to
A rotor 35 is tightened and fixed to one end of the intake-side camshaft 16 with a bolt 37. The rotor 35 is accommodated in the housing 31, and is rotatable relative to the housing 31.
As shown in
The variable valve timing device 18 has a middle lock mechanism 50 which locks the VCT phase at a middle lock phase located between the most retard phase and the most advance phase. For example, the middle lock phase is located approximately middle between the most retard phase and the most advance phase.
As shown in
As shown in
The lock pin 58 is biased into a lock direction (projection direction) by a spring 62. An unlock chamber is defined between an outer periphery of the lock pin 58 and the hole 57, and controls an oil pressure which drives the lock pin 58 into an unlock direction.
A spring 55 such as torsion coil spring is provided in the housing 31. A force of the spring 55 supports and assists oil pressure that relatively rotates the rotor 35 in an advance direction. In the timing device 18 of the intake valve, a torque of the intake-side camshaft 16 is applied so as to retard the VCT phase, so that the spring 55 biases the VCT phase into the advance direction that is opposite from the torque direction of the intake-side camshaft 16.
The force of the spring 55 is set to be applied in a range from the most retard phase to immediately before the middle lock phase. A fail-safe is considered when the engine is restarted after the engine is stopped by abnormality such as engine stall. If the engine is started with actual VCT phase located on the retard side from the middle lock phase in a state that the lock pin 58 is separated from the hole 57, the actual phase is advanced from the retard side to the middle lock phase due to the force of the spring 55 during a cranking of a starter (not shown). Thus, the VCT phase is locked by fitting the lock pin 58 into the hole 57.
In contrast, if the engine is started with actual VCT phase located on the advance side from the middle lock phase, a torque of the intake-side camshaft 16 is applied in the retard direction during the cranking. Therefore, the actual phase is retarded from the advance side to the middle lock phase due to the torque of the intake-side camshaft 16. Thus, the VCT phase is locked by fitting the lock pin 58 into the hole 57.
As shown in
An oil pressure control valve 25 (OCV) of
An oil pump 28 of
As shown in
In the lock mode L1, L2, an oil supply passage that extends to the unlock chamber defined in the hole 57 is shut, so that oil pressure in the unlock chamber is lowered. Thus, as shown in
The lock mode has an oil filling mode L1 and a lock holding mode L2. In the oil filling mode L1, the pin 58 is projected, and an oil supply passage extending to the advance chamber 42 is opened, so that oil is supplied to the advance chamber 42. Further, oil is supplied to the retard chamber 43 through the communication passage 63 from the advance chamber 42.
In the lock holding mode L2, the pin 58 is projected, and the oil supply passage extending to the advance chamber 42 is shut.
In the lock mode L1, L2, the retard chamber 43 is connected to a drain passage. Therefore, in the oil filling mode L1, air in the chamber 42, 43 is discharged into the drain passage, so that oil filling property can be made better.
In the advance mode A, an oil supply passage extending to the retard chamber 43 is shut and connected to the drain passage, so that oil pressure in the retard chamber 43 is lowered. In this state, the oil supply passage extending to the advance chamber 42 is opened in accordance with control duty of the OCV 25. Thus, oil is supplied to the advance chamber 42, and the oil pressure in the advance chamber 42 is changed, so that the actual VCT phase is advanced.
In the hold mode H, the oil supply passage extending to the advance chamber 42 and the oil supply passage extending to the retard chamber 43 are shut, so that the oil pressure in the chamber 42, 43 is maintained. Thus, the actual VCT phase is maintained.
In the retard mode R, the oil supply passage extending to the advance chamber 42 is shut and connected to the drain passage, so that the oil pressure in the advance chamber 42 is lowered. In this state, the oil supply passage extending to the retard chamber 43 is opened in accordance with control duty of the OCV 25. Thus, oil is supplied to the retard chamber 43, and the oil pressure in the retard chamber 43 is changed, so that the actual VCT phase is retarded.
In the modes A, H, R other than the lock mode L1, L2, an oil supply passage extending to the unlock chamber defined in the hole 57 is opened, and oil is filled into the unlock chamber, so that oil pressure in the unlock chamber is raised. Therefore, the lock pin 58 is retreated from the lock hole 59, as shown in
In the oil filling mode L1, the advance chamber 42 and the retard chamber 43 are connected with each other through the communication passage 63. Oil is supplied to the advance chamber 42, and the retard chamber 43 is connected to the drain passage. In this case, a part of oil filled into the retard chamber 43 is discharged into the drain passage in vain, so that oil for lubricating the engine 11 may be shorted. If the OCV 25 continuously has the oil filling mode L1 by abnormality, the oil shortage continues for a long time. In this case, the engine 11 may seize up.
According to the first embodiment, the engine control circuit 21 executes an oil securing program of
When the OCV 25 is sticking to the oil filling mode or when a signal that drives the OCV 25 is fixed to the oil filling mode, the oil filling mode is determined to be continued by abnormality.
Alternatively, in a case where the OCV 25 is set to have the oil filling mode when electricity supply is stopped, if electricity supply to the OCV 25 becomes impossible by a break in a line, the oil filling mode is determined to be continued by abnormality.
The amount of oil discharged from the pump 28 is increased by raising a rotation speed of the engine that drives the oil pump 28.
Alternatively, in a case where the oil pump 28 has a variable capacity, the capacity of the pump 28 may be increased while the oil securing control is performed.
When the engine speed is high, the amount of oil pumped by the pump 28 is increased, so that a predetermined oil amount is secured even if the oil securing control is not performed. Further, when a temperature of oil is low, oil leakage is reduced by high viscosity of oil, so that a predetermined oil amount is secured even if the oil securing control is not performed.
Therefore, the oil securing control is performed only when the engine speed is equal to or lower than a predetermined value and/or when the temperature of oil is equal to or higher than a predetermined value while the OCV 25 continues to have the oil filling mode by abnormality.
The oil securing control is performed by the circuit 21 based on programs of
An oil securing program of
When the program of
If it is determined that abnormality is generated at step 101, it is determined whether the engine speed is equal to or slower than a predetermined value P1 and/or whether the temperature of oil is equal to or higher than a predetermined value T1, at step 102. Alternatively, it may be determined only whether the engine speed is equal to or slower than the predetermined value P1 at step 102, or it may be determined only whether the temperature of oil is equal to or higher than the predetermined value T1 at step 102.
The temperature of oil may be detected by a temperature sensor, or estimated by cooling water temperature detected by a cooling water temperature sensor. Alternatively, the temperature of oil may be estimated by drive history or oil temperature in an automatic shift. The temperature of oil may be estimated by a combination of the above methods.
If step 102 is determined as No, the program of
If step 102 is determined as Yes, step 103 is performed because the amount of engine-lubricating oil is determined as insufficient. At step 103, a speed of the engine that drives the pump 28 is raised so as to secure the lubricating oil amount. Alternatively, the capacity of the pump 28 is raised so as to secure the lubricating oil amount, when the oil pump 28 has a variable capacity.
Step 102 may be omitted. That is, when the OCV 25 continues to have the oil filling mode by abnormality, the engine speed or the capacity of the pump 28 is raised at step 103 regardless of the engine speed or the oil temperature.
An abnormality diagnosis program of
If it is determined that the energization of the OCV 25 is possible at step 201, it is determined whether a signal that drives the OCV 25 is fixed to the oil filling mode at step 202. For example, the drive signal of the OCV 25 is determined as one that enables the OCV 25 to recover from the oil filling mode or not. If it is determined that the drive signal of the OCV 25 is fixed to the oil filling mode at step 202, it is determined that the OCV 25 has abnormality at step 205. That is, the OCV 25 cannot recover from the oil filling mode.
If it is determined that the drive signal of the OCV 25 is not fixed to the oil filling mode at step 202, it is determined whether the VCT phase is sticking to the middle lock phase at step 203. For example, it is determined whether the VCT phase is able to be unlocked by temporarily performing an unlock control. That is, it is determined whether the VCT phase is able to be changed from the middle lock phase.
If it is determined that the VCT phase is fixed to the middle lock phase at step 203, it is determined that the OCV 25 has abnormality at step 205. The OCV 25 cannot recover from the oil filling mode, because the VCT phase cannot be changed from the middle lock phase.
If all the determination results of step 201-203 are “No”, it is determined that the OCV 25 is normal at step 204. One or two of step 201-203 may be omitted.
According to the first embodiment, when abnormality is generated, that is when the OCV 25 cannot recover from the oil filling mode, a flow rate of oil pumped by the oil pump 28 is controlled to become equal to or higher than a predetermined value. Therefore, a predetermined amount of lubricating oil can be secured, so that lubricating property of the engine 11 can be secured. Thus, the engine 11 can be restricted from seizing up.
In a second embodiment, an abnormality diagnosis program of
In
When the lock mode is continued for the predetermined duration at step 302, the unlock control is temporarily performed at step 303. Then, at step 304, it is determined whether the VCT phase is unlocked so as to be changed from the middle lock phase in real. If it is determined that the VCT phase is unable to be unlocked, it is determined that the OCV 25 cannot recover from the oil filling mode by abnormality at step 307.
If it is determined that the VCT phase can be unlocked at step 304, the OCV 25 is determined as normal at step 305. Then, at step 306, a lock control is performed so as to lock the VCT phase into the middle lock phase. The other matters in the second embodiment are similar to those of the first embodiment.
In the first embodiment, when the OCV 25 cannot recover from the oil filling mode by abnormality, a flow rate of oil pumped by the oil pump 28 is controlled to become equal to or higher than a predetermined value.
In a third embodiment, when the OCV 25 has an oil filling mode, an oil securing program of
In the variable valve timing device 18 having the middle lock mechanism 50, the VCT phase is locked at the middle lock phase while the engine is stopped. After the engine is activated, oil is required to be quickly filled into both of the advance chamber 42 and the retard chamber 43. However, if the OCV 25 is set to have the oil filling mode when the engine is started, a part of oil supplied to the retard chamber 43 may be directly discharged into the drain side. In this case, oil is consumed in vain, so that oil lubricating the engine 11 may be shorted.
At step 101a of
If it is determined that the OCV 25 has the oil filling mode at step 101a, step 102 is performed. At step 102, it is determined whether the engine speed is equal to or slower than a predetermined value P1 and/or whether the temperature of oil is equal to or higher than a predetermined value T1. If step 102 is determined as No, the program of
If step 102 is determined as Yes, step 103 is performed because the lubricating oil amount is determined as insufficient. At step 103, a speed of the engine that drives the pump 28 is raised so as to secure the lubricating oil amount. Alternatively, the capacity of the pump 28 is raised so as to secure the lubricating oil amount, when the oil pump 28 has a variable capacity.
Step 102 may be omitted. That is, when the OCV 25 continues to have the oil filling mode, the engine speed or the capacity of the pump 28 is raised at step 103 regardless of the engine speed or the oil temperature.
According to the third embodiment, when the OCV 25 has the oil filling mode, the oil securing control is performed. That is, the amount of oil discharged from the pump 28 is controlled in a manner that a predetermined amount of oil for lubricating the engine 11 is secured while oil is filled into the advance chamber 42 and the retard chamber 43. Thus, lubricating property of the engine 11 can be maintained better while oil is filled into the chambers 42, 43.
Alternatively, the oil securing control may be performed intermittently when the OCV 25 has the oil filling mode. Specifically, the oil securing control may be switched to be performed or stopped alternately by a predetermined duration. In such a case, the lubricating property of the engine 11 can be secured even when the OCV 25 has the oil filling mode because the amount of oil for lubricating the engine 11 can be intermittently increased.
The present invention is applied to a variable valve timing device for an intake valve. Alternatively, the present invention may be applied to a variable valve timing device for an exhaust valve. In this case, a relationship between “advance” and “retard” is made opposite from a relationship for the intake valve.
Constructions of the variable valve timing device 18 and the OCV 25 may be suitably modified.
Such changes and modifications are to be understood as being within the scope of the present invention as defined by the appended claims.
Number | Date | Country | Kind |
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2010-216390 | Sep 2010 | JP | national |