This application is based on and claims priority under 35 U.S.C. §119 to Japanese Patent Application 2010-155998, filed on Jul. 8, 2010, the entire content of which is incorporated herein by reference.
This disclosure generally relates to a variable valve timing control apparatus.
A variable valve timing control apparatus generally includes a drive-side rotary member rotating in synchronization with a rotation of a crank shaft, and a driven-side rotary member arranged coaxially with the drive-side rotary member and rotating in synchronization with a rotation of a cam shaft for opening and closing a valve of an internal combustion engine. A fluid pressure chamber is formed by the drive-side rotary member and the driven-side rotary member. The fluid pressure chamber is partitioned into advanced angle chambers and retarded angle chambers by partition portions arranged at the driven-side rotary member. A hydraulic fluid is supplied to and discharged from the advanced angle chambers and the retarded angle chambers to thereby control a relative rotational phase of the driven-side rotary member to the drive-side rotary member.
In such variable valve timing control apparatus, leakage of the hydraulic fluid between each advanced angle chamber and each retarded angle chamber needs to be avoided. For example, a known variable valve timing control apparatus disclosed in JP2001-132415A (hereinafter referred to as Reference 1) includes a housing serving as the drive-side rotary member and a vane member serving as the driven-side rotary member. Vane portions serving as the partition portions are arranged at the vane member. Seal members are provided at portions of the vane member facing the drive-side rotary member or the driven-side member. Furthermore, seal members are provided and portions of the drive-side rotary member or the driven-side rotary member facing the vane portions.
According to the variable valve timing control apparatus, the drive-side rotary member having a cylindrical shape is generally manufactured by an extrusion molding process. An inner circumferential wall of the extrusion-molded drive-side rotary member is generally weak against wear. Therefore, the wear resistance of the inner circumferential wall is required to increase. Accordingly, according to the variable valve timing control apparatus disclosed in Reference 1, an inner circumferential wall of the drive-side rotary member manufactured by an extrusion molding process is coated with a self-lubricating resin film or anodized aluminum film in order to increase the wear resistance of the inner circumferential wall.
On the other hand, for example, in a case where the drive-side rotary member of the variable valve timing control apparatus disclosed in Reference 1 is manufactured by a die-casting process, the wear resistance of the inner circumferential wall of the die-cast drive-side rotary member is increased compared to the wear resistance of the inner circumferential wall of the extrusion-molded drive-side rotary member. Accordingly, the inner circumferential wall of the die-cast drive-side rotary member does not need to be coated with the self-lubricating resin film or anodized aluminum film for increasing the wear resistance. However, in the case of the die-cast molding of the drive-side rotary member, a tapered portion is formed on the inner circumferential wall of the drive-side rotary member in order that the die-cast drive-side rotary member is easily removed from a die-casting mold. Further, the inner circumferential wall needs to be machined in order to remove the tapered portion from the inner circumferential wall. In the case that the die-cast drive-side rotary member is machined to remove the tapered portion from the inner circumferential wall, cavities formed inside the die-cast drive-side rotary member may be exposed to the outer side, which may result in decreasing a sealing performance of the seal member.
A need thus exists for a variable valve timing control apparatus, which is not susceptible to the drawback mentioned above.
According to an aspect of this disclosure, a variable valve timing control apparatus, includes a drive-side rotary member rotating in synchronization with a rotation of a crank shaft, a driven-side rotary member arranged coaxially with the drive-side rotary member and rotating in synchronization with a rotation of a cam shaft for opening and closing a valve of an internal combustion engine, a partition portion arranged at least one of the drive-side rotary member and the driven-side rotary member to partition a fluid pressure chamber, which is formed by the drive-side rotary member and the driven-side rotary member, into an advanced angle chamber and a retarded angle chamber, a seal member arranged at a portion of the partition portion, which faces the other one of the drive-side rotary member and the driven-side rotary member, the seal member avoiding a hydraulic fluid from leaking between the advanced angle chamber and the retarded angle chamber due to a relative rotation between the drive-side rotary member and the driven-side rotary member, and a biasing member elastically deformed to exert a biasing force to bias the seal member from the partition portion arranged at the one of the drive-side rotary member and the driven-side rotary member toward the other one of the drive-side rotary member and the driven-side rotary member, wherein at least one of the drive-side rotary member and the driven-side rotary member is manufactured by a die-casting process, and wherein at least one of the partition portion and a facing surface of the other one of the die-cast drive-side rotary member and the die-cast driven-side rotary member facing the partition portion is defined by an inclined surface of a tapered portion.
According to another aspect of the disclosure, a variable valve timing control apparatus, includes a drive-side rotary member rotating in synchronization with a rotation of a crank shaft, a driven-side rotary member arranged coaxially with the drive-side rotary member and rotating in synchronization with a rotation of a cam shaft for opening and closing a valve of an internal combustion engine, a partition portion arranged at least one of the drive-side rotary member and the driven-side rotary member to partition a fluid pressure chamber, which is formed by the drive-side rotary member and the driven-side rotary member, into an advanced angle chamber and a retarded angle chamber, a seal member arranged at a portion of the partition portion, which faces the other one of the drive-side rotary member and the driven-side rotary member, the seal member avoiding a hydraulic fluid from leaking between the advanced angle chamber and the retarded angle chamber due to a relative rotation between the drive-side rotary member and the driven-side rotary member, and a biasing member elastically deformed to exert a biasing force to bias the seal member from the partition portion arranged at the one of the drive-side rotary member and the driven-side rotary member toward the other one of the drive-side rotary member and the driven-side rotary member, wherein at least one of the partition portion and a facing surface of the other one of the drive-side rotary member and the driven-side rotary member facing the partition portion is defined by an inclined surface of a tapered portion.
The foregoing and additional features and characteristics of this disclosure will become more apparent from the following detailed description considered with the reference to the accompanying drawings, wherein:
[Embodiment ]An embodiment of a variable valve timing control apparatus of this disclosure will be explained with reference to illustrations of
[Overall configuration] As illustrated in
[Inner rotor and housing] As illustrated in
The crank shaft C is rotationally driven in accordance with an operation of the engine E, so that a driving force of the crank shaft C is transmitted to the timing sprocket 15 via a driving force transmission member 102. Accordingly, the housing 1 rotates in a rotating direction indicated by an arrow S in
As illustrated in
As illustrated in
The inner rotor 2 and the housing 1 are manufactured by a die-casting process or an extrusion molding process. In a case where the inner rotor 2 is manufactured by the die-casting process, a tapered portion 2a is formed on the outer circumferential surface of the inner rotor 2. In a case where the housing 1 is manufactured by the die-casting process, a tapered portion 12a is formed on an inner circumferential surface (facing surface) of the outer rotor 12.
[Lock mechanism] The variable valve timing control apparatus includes a lock mechanism 6 that may lock the relative rotational phase of the inner rotor 2 to the housing 1 at a predetermined phase between the most retarded angle phase and the most advanced angle phase (the predetermined phase will be hereinafter referred to as a lock phase). In a state where the hydraulic pressure of the hydraulic fluid is not stable right after the engine E starts, the lock mechanism 6 locks the relative rotational phase at the lock phase in order to appropriately maintain a rotational phase of the cam shaft 101 relative to a rotational phase of the crank shaft C; thereby, a stable rotating speed of the engine E may be obtained. For example, in the case that the lock phase is set as a phase where an opening timing of the intake valve overlaps an opening timing of an exhaust valve, hydrocarbon (HC) emissions at the start timing of the engine E may be reduced and the low-emission engine E may be achieved.
As illustrated in
[Supply/discharge mechanism of hydraulic fluid] As illustrated in
The OCV 53 consisting of cylindrical spools is actuated in accordance with electricity, which is supplied thereto and which is controlled by the ECU 7. The OCV 53 is switched between opened and closed states, thereby controlling the supply and discharge of the engine oil to and from the advanced angle passages 43 and the retarded angle passages 44 and stopping the supply and discharge of the engine oil.
The OSV 54 consisting of cylindrical spools is actuated in accordance with electricity, which is supplied thereto and which is controlled by the ECU 7. The OSV 54 is switched between opened and closed states, thereby controlling the supply and discharge of the engine oil to and from the lock passage 63.
[Torsion spring] As illustrated in
[Seal member and biasing member] The outer rotor 12 includes the protruding portions 14 inwardly protruding from a cylinder-shaped member of the outer rotor 12. The inner rotor 2 includes protruding portions 21 protrude radially outwardly from an outer circumferential surface of a cylindrical member of the inner rotor 2. Here, for example, in a case where the outer rotor 12 is manufactured by the die-casting process, the tapered portion 12a is formed on the inner circumferential surface of the outer rotor 12. Meanwhile, in a case where the inner rotor 2 is manufactured by the die-casting process, the tapered portion 2a is formed on the outer circumferential surface of the inner rotor 2. After the outer rotor 12 and the inner rotor 2 are manufactured by the die-casting process, the tapered portions 12a and 2a are generally machined so as to be removed from the inner circumferential surface of the outer rotor 12 and from the outer circumferential surface of the inner rotor 2, respectively. However, the tapered portions 12a and 2a are not machined in the embodiment. In such a case where the tapered portions 12a and 2a are not machined, clearances are generated between each protruding portion 14 and the inner rotor 2, between each protruding portion 21 and the outer rotor 12, and the like. Accordingly, the hydraulic fluid may leak between the advanced angle chamber 41 and the retarded angle chamber 42 through the clearances. As a result, the relative rotational phase between the housing 1 and the inner rotor 2 may not be accurately controlled and appropriate opening and closing operations of the intake valve depending on operating conditions of the engine E may not be achieved.
According to the variable valve timing control apparatus of the embodiment, as illustrated in
As illustrated in
The seal member SE is formed to be slidable in the radial direction of the inner rotor 2 and along the shape of the attachment groove 22. As illustrated in
As illustrated in
As illustrated in
According to the embodiment, portions of the seal member SE, which are adjacent to the front plate 11 and the rear plate 13, respectively, are pressed by the biasing member SP toward the inclined surface 12A of the tapered portion 12a; thereby, the seal member SE is biased by the biasing member SP toward the outer rotor 12. Accordingly, the biasing member SP offsets the inclination of the tapered portion 12a. In other words, the biasing member SP biases the seal member SE toward the outer rotor 12 while not being affected by the inclination of the tapered portion 12a.
The seal member SE and the biasing member SP may be configured in a different manner from the configurations described in the embodiment. Modified examples of the embodiment will be explained as follows with reference to illustrations of
For example, as illustrated in
For example, as illustrated in
For example, as illustrated in
For example, as illustrated in
For example, as illustrated in
For example, as illustrated in
For example, in a case where the seal member SE is in contact with the tapered portion 12a formed on the inner circumferential surface of the outer rotor 12 and the seal member SE is biased by the biasing force SP, the seal member SE extending in the thickness direction of the outer rotor 12 tends to shift toward the front plate 11 due to the inclination of the tapered portion 12a, i.e. the seal member SE tends to shift in the opposite direction of the direction in which the tapered portion 12a gradually tapers.
As illustrated in
For example, as illustrated in
For example, as illustrated in
For example, as illustrated in
However, according to the variable valve timing control apparatus of the tenth modified example, because the chamfered portions SEe are formed on the corner portions of the respective circumferential wall portions SEb, the chamfered portions SEe serves as passages connecting the advanced angle chamber 41 and the retarded angle chamber 42, so that the minute amount of the engine oil is allowed to leak between the advanced angle chamber 41 and the retarded angle chamber 42 through the chamfered portions SEe to therefore discharge the foreign substances, which are penetrated between the seal member SE and the housing 1 (or between the seal member SE and the inner rotor 2), from the advanced angle chamber 41 or the retarded angle chamber 42. Accordingly, because the chamfered portions SEe are formed at the seal member SE, the wear of the housing 1 (or the inner rotor 2) may be minimized. In addition, a groove allowing the minute leakage of the engine oil between the advanced angle chamber 41 and the retarded angle chamber 42 may be formed in the slidable contact portion SEa instead of the passages.
As illustrated in
According to the aforementioned embodiment, the protruding portion 21 serving as the partition portion is formed at the inner rotor 2. Alternatively, for example, a groove may be formed in the inner rotor 2 and a plate vane serving as the partition portion may be arranged in the groove. In such case, the plate vane is biased toward the outer rotor 12 and therefore serves as the seal member SE. As a result, the seal member SE and the biasing member SP according to the aforementioned embodiment are arranged only at the protruding portion 14 serving as the partition portion provided at the outer rotor 12.
According to the aforementioned embodiment, the attachment groove is formed at the protruding portion 14 of the outer rotor 12 and the attachment groove 22 is formed at the protruding portion 21 of the inner rotor 2. Further, the seal members SE are arranged in the attachment groove of the outer rotor 12 and in the attachment grove 22 of the inner rotor 2. Alternatively, the attachment groove 22 may be formed at the inner rotor 2 facing the protruding portion 14 of the outer rotor 12. Further, the attachment groove may be formed at the outer rotor 12 facing the protruding portion 21 of the inner rotor 2. In this case, the seal members SE are arranged in the attachment groove 22 of the inner rotor 2 and in the attachment groove of the outer rotor 12.
The variable valve timing control apparatus according to the aforementioned embodiment is characterized by the configurations of the seal member SE and the biasing member SP; therefore, other configurations in the variable timing control apparatus may not be limited by the configurations of the seal member SE and the biasing member SP. For example, the seal member SE and the biasing member SP according to the embodiment may be adapted to a variable valve timing control apparatus arranged at the exhaust valve. In addition, the variable valve timing control apparatus according to the embodiment may not include the lock mechanism or may include a lock mechanism configured in a different manner form the lock mechanism described in the embodiment.
Moreover, according to the aforementioned embodiment, the biasing member SP is formed by the plate spring. Alternatively, the biasing member SP may be formed by a different member such as a wire spring, a mixed member of the plate spring and the wire spring, and a coil spring.
The variable valve timing control apparatus according to the embodiment of the disclosure may be utilized in the internal combustion engine of the vehicle and the like.
According to the aforementioned embodiment, the variable valve timing control apparatus, includes the housing 1 rotating in synchronization with the rotation of the crank shaft C, the inner rotor 2 arranged coaxially with the housing 1 and rotating in synchronization with the rotation of the cam shaft 101 for opening and closing the intake valve of the internal combustion engine E, the protruding portion 14, 21 arranged at least one of the housing 1 and the inner rotor 2 to partition the fluid pressure chamber 4, which is formed by the housing 1 and the inner rotor 2, into the advanced angle chamber 41 and the retarded angle chamber 42, the seal member SE arranged at the portion of the protruding portion 14, 21, which faces the other one of the housing 1 and the inner rotor 2, the seal member SE avoiding the hydraulic fluid from leaking between the advanced angle chamber 41 and the retarded angle chamber 42 due to the relative rotation between the housing 1 and the inner rotor 2, and the biasing member SP elastically deformed to exert the biasing force to bias the seal member SE from the protruding portion 14, 21 arranged at the one of the housing 1 and the inner rotor 2 toward the other one of the housing 1 and the inner rotor 2, wherein at least one of the housing 1 and the inner rotor 2 is manufactured by the die-casting process, and wherein at least one of the protruding portion 14, 21 and the facing surface of the other one of the die-cast housing 1 and the die-cast inner rotor 2 facing the protruding portion 14, 21 is defined by the inclined surface 12A, 2A of the tapered portion 12a, 2a.
As described above, the inclined surface 12A, 2A of the tapered portion 12a, 2a is arranged at least one of the protruding portion 14, 21 and the facing surface of the die-cast inner rotor 2 or the die-cast housing 1 relative to the protruding portion 14, 21. The biasing member SP biasing the seal member SE toward the protruding portion 14, 21 or toward the inner rotor 2 or the housing 1 facing the protruding portion 14, 21 is between the protruding portion 14, 21 and the facing surface of the die-cast inner rotor 2 or the die-cast housing 1 facing the protruding portion 14, 21. That is, the biasing member SP biases the seal member SE while not being affected by the inclination of the tapered portion 12a, 2A. Thus, the liquid-sealed condition in a clearance defined between the protruding portion 14, 21 and the inner rotor 2 or the housing 1 facing the protruding portion 14, 21 is secured by the seal member SE. As described above, the housing 1 and the inner rotor 2 are manufactured by the die-casting process, thereby increasing the wear resistance of the housing 1 and the inner rotor 2. Further, the machining process to remove the tapered portion 12a, 2a from the housing 1 or the inner rotor 2 is not required. Furthermore, since the tapered portion 12a, 2a is not machined in the embodiment, cavities formed inside the housing 1 or the inner rotor 2 manufactured by the die-casting process may not be exposed to the outer side.
According to the aforementioned embodiment, the seal member SE includes the facing surfaces facing the housing 1 and the inner rotor 2, and at least one of the facing surfaces of the seal member SE is formed to be in parallel with the inclined surface 12A, 2A of the tapered portion 12a, 2a.
In a case where the tapered portion 12a, 2a is arranged at the housing 1 or the inner rotor 2 facing the seal member SE, the facing surface of the seal member SE relative to the housing 1 or the inner rotor 2 is arranged in parallel with the inclined surface 12A, 2A of the tapered portion 12a, 2a. Meanwhile, in a case where the tapered portion 12a, 2a is arranged at the facing surface of the housing 1 or the inner rotor 2 relative to the biasing member SP, the facing surface of the seal member SE receiving the biasing member SP is arranged in parallel with the inclined surface 12A, 2A of the tapered portion 12a, 2a. Thus, at least one of the facing surfaces of the seal member SE relative to the housing 1 and the inner rotor 2 is arranged in parallel with the inclined surface 12A, 2A; thereby, the seal performance of the seal member SE may be secured.
According to the aforementioned embodiment, the contact portion 2b extending in the direction of the rotational axis X of the cam shaft 101 and contacting the seal member SE is arranged on at least one of the housing 1 and the inner rotor 2 so as to allow the seal member SE to exert the biasing force in the direction in which the tapered portion 12a, 2a gradually tapers.
In a case where the seal member SE is in contact with the tapered portion 12a, 2a arranged at least one of the housing 1 and the inner rotor 2 and where the biasing member SP biases the seal member SE, the inclination of the tapered portion 12a, 2a displaces the seal member SE toward the opposite direction from the direction in which the tapered portion 12a, 2a gradually tapers. However, according to the embodiment, the contact portion 2b extending in the direction of the rotational axis X of the cam shaft 101 is arranged on at least one of the housing 1 and the inner rotor 2 so as to contact the seal member SE in such a way that the seal member SE exerts the biasing force in the direction in which the tapered portion 12a, 2a gradually tapers. As a result, the seal member SE is biased by the biasing member SP toward the direction in which the tapered portion 12a, 2a gradually tapers, thereby restricting the seal member SE from being displaced toward the opposite direction of the direction in which the tapered portion 12a, 2a gradually tapers. Thus, the seal member SE is surely brought in contact with the inclined surface 12A, 2A of the tapered portion 12a, 2a; thereby the liquid-sealed condition between the advanced angle chamber 41 and the retarded angle chamber 42 may be secured.
According to the aforementioned embodiment, one of the inclined surfaces 12A and 2A of the tapered portions 12a and 2a arranged at the housing 1 and the inner rotor 2, respectively, and the other of the inclined surfaces 12A and 2A of the tapered portions 12a and 2a arranged at the housing 1 and the inner rotor 2, respectively, face each other and are in parallel with each other. Further, the facing surface of the other one of the housing 1 and the inner rotor 2 relative to the protruding portion 14, 21 and the facing portion of the protruding portion 14, 21 relative to the one of the housing 1 and the inner rotor 2 are defined by the inclined surfaces 12A and 2A of the tapered portions 12a and 2a.
According to the configuration of each of the tapered portions 12a, and 2a, the clearance defined between the protruding portion 14, 21 and the inner rotor 2 or the housing 1 keeps a uniform distance along the direction of the rotational axis X. Accordingly, one of the inclination of the tapered portions 12a and 2a arranged at the housing 1 and the inner rotor 2, respectively, is offset by the inclination of the other of the tapered portions 12a and 2a arranged at the housing 1 and the inner rotor 2, respectively. In other words, the seal member SE and the biasing member SP may be arranged between the protruding portion 14, 21 and the inner rotor 2 or the housing 1 while not being affected by the inclination of each tapered portion 12a, 2a. Consequently, the liquid-sealed condition between the advanced angle chamber 41 and the retarded angle chamber 42 may be secured.
According to the aforementioned embodiment, the chamfered portion SEe or the groove is formed at the outer circumferential surface of the seal member SE arranged at the facing portion of the protruding portion 21 relative to the housing 1, and the outer circumferential surface of the seal member SE is located radially outwardly of the inner rotor 2.
As described above, generally, in a case where the housing 1 and the inner rotor 2 are manufactured by the die-casting process, the wear resistance of the housing 1 and the inner rotor 2 increases. However, the strength of the housing 1 and the inner rotor 2 deteriorates compared to a case where the housing 1 and the inner rotor 2 are formed by cast-iron materials. In addition, the engine oil is utilized in the variable valve timing control apparatus and minute foreign substances are generated from the slidable contact portion SEa of the seal member SE. The foreign substances penetrate between the seal member SE and the housing 1 or between the seal member SE and the inner rotor 2 and act as abrasive powder at the time of the relative rotation of the inner rotor 2 to the housing 1. As a result, the housing 1 or the inner rotor 2 may be worn by the foreign substances.
As described above, the chamfered portion SEe or the groove is formed at the outer circumferential surface of the seal member SE so as to be located radially outwardly of the inner rotor 2; thereby the minute leakage of the engine oil between the advanced angle chamber 41 and the retarded angle chamber 42 is allowed. As a result, the foreign substances penetrated between the seal member SE and the housing 1 or between the seal member SE and the inner rotor 2 are discharged from the advanced angle chamber 41 or the retarded angle chamber 42. Thus, the housing 1 or the inner rotor 2 is prevented from being worn by the foreign substances.
According to the aforementioned embodiment, the chamfered portion SEe or the groove is formed on the corner portion of the outer circumferential surface of the seal member SE, and the corner portion of the outer circumferential surface of the seal member SE is located radially outwardly of the inner rotor 2 so as to extend along the rotating direction S of the housing 1.
Accordingly, the chamfered portion SEe or the groove is formed on the corner portion of the seal member SE, which is arranged along the rotating direction S of the housing 1; thereby, the minute leakage of the engine oil between the advanced angle chamber 41 and the retarded angle chamber 42 is allowed. In addition, the slidable contact portion SEa may be formed on the outer circumferential surface of the seal member SE so as to be located radially outward of the inner rotor 2 and in an intermediate position in the thickness direction of the housing 1 (in the direction of the rotational axis X). Moreover, the chamfered portion SEe or the groove may be easily formed on the outer circumferential surface of the seal member SE so as to be located radially outwardly of the inner rotor 2.
According to the aforementioned embodiment, the inclined surface 12A, 2A is arranged at least one of the protruding portion 14, 21 and the facing surface of the die-cast inner rotor 2 or the die-cast housing 1 relative to the protruding portion 14, 21. However, the seal member SE and the biasing member SP are arranged between the protruding portion 14, 21 and the facing surface of the die-cast inner rotor 2 or the die-cast housing 1 relative to the protruding portion 14, 21; thereby, the liquid-sealed condition in the clearance defined between the protruding portion 14, 21 and the facing surface of the die-cast inner rotor 2 or the die-cast housing 1 relative to the protruding portion 14, 21 may be secured while not being affected by the inclined surface 12A, 2A.
The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
Number | Date | Country | Kind |
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2010-155998 | Jul 2010 | JP | national |
Number | Name | Date | Kind |
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5947067 | Kawaharaguchi et al. | Sep 1999 | A |
6012419 | Iwasaki et al. | Jan 2000 | A |
6412463 | Kinugawa | Jul 2002 | B1 |
7484486 | Knecht et al. | Feb 2009 | B2 |
Number | Date | Country |
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2 014 881 | Jan 2009 | EP |
11-311108 | Nov 1999 | JP |
2001-132415 | May 2001 | JP |
2001-193421 | Jul 2001 | JP |
Entry |
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European Search Report issued by the European Patent Office on Feb. 28, 2012 in European Application No. 11170626.3. (6 pages). |
Number | Date | Country | |
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20120006290 A1 | Jan 2012 | US |