Variable valve timing mechanism

Information

  • Patent Grant
  • 6269785
  • Patent Number
    6,269,785
  • Date Filed
    Monday, April 10, 2000
    26 years ago
  • Date Issued
    Tuesday, August 7, 2001
    25 years ago
Abstract
A cylindrical bush is provided at the distal end of an oil distributor inserted from the front cover side of a housing to prevent pressure oil from leaking from hydraulic chambers via a clearance formed between the hydraulic chambers and the housing. Further, sealing members are provided on both sides in the axial direction of a connecting section between an oil passage for supplying pressure oil to advancing hydraulic chambers and the oil distributor. The sealing members prevent a leakage from the connecting section.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a variable valve timing mechanism for changing opening/closing timing of at least an inlet valve or an exhaust valve of an internal combustion engine (hereinafter referred to simply as an “engine”) according to engine operating conditions.




2. Description of Related Art




Hitherto, there has been known a vane type variable valve timing mechanism as disclosed in JP-A-8-121123 as a variable valve timing mechanism for driving a camshaft via a timing pulley and a chain sprocket which rotate in synchronism with a crank shaft of an engine to give a phase difference by relative rotation between the timing pulley and the chain sprocket and the camshaft.




The vane type variable valve timing mechanism relatively rotates the crank shaft and the camshaft by rotating vanes by a pressure difference between two hydraulic chambers provided on both sides in each vane in the circumferential direction.




The conventional variable valve timing mechanism supplies oil to respective hydraulic chambers via oil passages provided within the camshaft. However, it may be preferable to supply hydraulic pressure from an end opposite to the camshaft (front side) because of the design condition for the engine when, for example, it is difficult to provide the oil passage within the camshaft.




Another known helical type variable valve timing mechanism is disclosed in JP-A-7-507120 (PCT publication number in Japan). This helical type variable valve timing mechanism supplies hydraulic pressure from the end of the front side. However, the helical type variable valve timing mechanism has such problems that it requires a large number of parts.




Furthermore, in case of the vane type variable valve timing mechanism, a clearance between a vane rotor and a housing member is required because the vane rotor rotates relative to the housing member. It then becomes difficult to control the phase difference between the vane rotor and the housing member with high degree of accuracy when pressure oil within the hydraulic chamber leaks via this clearance. Therefore, it is important to reduce the leak of the oil for the vane type variable valve timing mechanism.




SUMMARY OF THE INVENTION




The present invention is made in light of the foregoing problems, and it is an object of the present invention to provide a variable valve timing mechanism which can reduce the leakage of the pressure oil from the hydraulic chambers and the oil passages in the variable valve timing mechanism supplying pressure oil from the front side.




According to a variable valve timing mechanism of the present invention, it includes a housing, a vane rotor having a plurality of oil pressure chambers in a circumferential direction of the vane rotor for rotating relative to the housing by controlling an oil pressure in the oil pressure chambers and being accommodated in the housing, and an oil distributor for distributing an oil to the oil pressure chambers from an end of the housing opposite to the other end of the housing supporting a driven shaft.




The oil supply to the oil pressure chambers is carried out via an oil passage installed in the oil distributor, and an oil passage in the driven shaft is obviated. Accordingly, the oil is supplied from the front side, that is, from the end of the housing opposite to the other end of the housing supporting the driven shaft.




According to another aspect of the present invention, an oil passage is formed in the housing. Accordingly, the oil supply to the oil pressure chambers is supplied from a location separated from a small clearance between the housing and the vane rotor. Therefore, an oil leakage via the clearance is reduced.




According to another aspect of the present invention, the variable valve timing mechanism of the present invention includes a cylindrical member disposed between the oil distributor and at least one of the housing and the vane rotor for preventing the oil from leaking from the oil pressure chambers via the clearance between the housing and the vane rotor. Therefore, an oil leakage from the oil pressure chambers is reduced.











BRIEF DESCRIPTION OF THE DRAWINGS




Other features and advantages of the present invention will be appreciated, as well as methods of operation and the function of the related parts, from a study of the following detailed description, the appended claims and the drawings, all of which form a part of this application. In the drawings:





FIG. 1

is a longitudinal cross section of a variable valve timing mechanism according to a first embodiment of the present invention;





FIG. 2

is a transverse cross section of the variable valve timing mechanism taken along a line II—II in

FIG. 1

according to the first embodiment of the present invention;





FIG. 3

is a longitudinal cross section of a variable valve timing mechanism according to a second embodiment of the present invention;





FIG. 4

is a longitudinal cross section of a variable valve timing mechanism according to a third embodiment of the present invention; and





FIG. 5

is a longitudinal cross section of a variable valve timing mechanism according to a fourth embodiment of the present invention.











DESCRIPTION OF PREFERRED EMBODIMENT




(First Embodiment)




A first embodiment of a variable valve timing mechanism to which the present invention is applied will now be explained based on

FIGS. 1 and 2

.





FIG. 1

is a longitudinal cross section of the variable valve timing mechanism, taken along the line through the main part thereof shown in FIG.


2


. The variable valve timing mechanism is provided at the end portion of a camshaft


10


, and rotates together with the camshaft


10


. The camshaft


10


extends from one end of the variable valve timing mechanism, and a static oil distributor


8


is disposed on the other end of the variable valve timing mechanism.




Driving force is transmitted to a rear plate


4


as a housing from a crank shaft of the engine as a driving shaft (not shown) via a gear provided at an outer periphery of the rear plate


4


, and the rear plate


4


rotates in synchronism with the crank shaft. The camshaft


10


as a driven shaft opens/closes at least one of an inlet valve and an exhaust valve not shown. The camshaft


10


is capable of rotating relative to the rear plate


4


within certain range of a predetermined phase difference.





FIG. 2

is a transverse cross section showing the variable valve timing mechanism taken along a line A—A in FIG.


1


. The rear plate


4


and the camshaft


10


rotate clockwise in FIG.


2


. This clockwise direction is defined as an advancing direction hereinafter.




As shown in

FIG. 2

, a shoe housing


2


has trapezoidal shoes


2




a


,


2




b


and


2




c


disposed almost at equal angular intervals in the circumferential direction. The shoes


2




a


,


2




b


and


2




c


are connected by a cylindrical peripheral wall


2




d


. Each edge of the inner peripheral side of the shoes


2




a


,


2




b


and


2




c


is formed in an arc shape. Sectorial spaces as chambers for accommodating vanes


1




a


,


1




b


and


1




c


are formeded in the peripheral direction between the shoes


2




a


,


2




b


and


2




c.






A vane rotor


1


includes a cylindrical supporting member


1




d


and the vanes


1




a


,


1




b


and


1




c


. The vanes


1




a


,


1




b


and


1




c


are provided almost at equal angular intervals on the outer periphery of the supporting member


1




d


, extending radially to the outside. The vanes


1




a


,


1




b


and


1




c


are formed with the supporting member


1




d


and rotate together with the supporting member


1




d


. The vanes


1




a


,


1




b


and


1




c


are formed in the sectorial shape, and are rotatably accommodated in the sectorial spaces created between the shoes


2




a


,


2




b


and


2




c


. The vane rotor


1


and the camshaft


10


are positioned in the rotating angle direction by a knock pin not shown. Accordingly, the camshaft


10


and the vane rotor


1


can rotate coaxially and relative to a housing main body


9


comprising the rear plate


4


, the shoe housing


2


and a front cover


3


.




As shown in

FIG. 2

, a retarding hydraulic chamber


13




a


is formed between the vane


1




a


and the shoe


2




a


, and a retarding hydraulic chamber


13




b


is formed between the vane


1




b


and the shoe


2




b


, and a retarding hydraulic chamber


13


c is formed between the vane


1




c


and the shoe


2




c


. Further, an advancing hydraulic chamber


12




a


is formed between the vane


1




a


and the shoe


2




c


, and an advancing hydraulic chamber


12




b


is formed between the vane


1




b


and the shoe


2




a


, and an advancing hydraulic chamber


12




c


is formed between the vane


1




c


and the shoe


2




b.






A small clearance


16


is created between the outer peripheral surfaces of the vanes


1




a


,


1




b


and


1




c


and the inner peripheral surface of the cylindrical peripheral wall


2




d


as shown in

FIG. 2

, and is hermetically sealed by sealing members


17


attached to the respective vanes


1




a


,


1




b


and


1




c


. A small clearance


18


created between the trapezoidal end of the shoes


2




a


,


2




b


and


2




c


and the supporting member


1




d


is hermetically sealed by sealing members


19


provided on the outer peripheral wall of the supporting member


1




d


. Accordingly, the neighboring hydraulic chambers among the advancing hydraulic chambers


12




a


,


12




b


and


12




c


and the retarding hydraulic chambers


13




a


,


13




b


and


13




c


are prevented from communicating each other via the clearances


16


and


18


.




Because the front cover


3


and the vane rotor


1


rotate relative to each other, a small clearance


38


having a gap “a” is provided therebetween. The length of the vanes


1




a


,


1




b


and


1




c


in the circumferential direction is substantially long. Therefore, the communication between the advancing hydraulic chambers and the retarding hydraulic chambers may be suppressed by sealing the small clearance


38


between the vanes


1




a


,


1




b


and


1




c


and the front cover


3


.




As shown in

FIG. 1

, a stopper piston


15


is accommodated in the vane


1




a


, and fits in a tapered stopper hole


26


formed in the rear plate


4


. A spring


30


is assembled in an accommodation hole


27


on the left side of the axial direction of the stopper piston


15


in

FIG. 1. A

guide ring


28


is loosely fitted or press-fitted in the inner wall of the vane


1




a


forming the accommodation hole


27


and is loosely fitted with the outer wall of the stopper piston


15


. Accordingly, the stopper piston


15


is accommodated in the vane


1




a


in such a manner that the stopper piston


15


can slide in the axial direction of the camshaft


10


. The stopper piston


15


is biased toward the rear plate


4


by the spring


30


. The stopper piston


15


fits into the stopper hole


26


or is pulled out from the stopper hole


26


according to the balance between force received from hydraulic chambers


28


and


29


and the bias force (spring force) of the spring


30


. When the stopper piston


15


is pulled out from the stopper hole


26


, the vane rotor


1


is disengaged from the rear plate


4


, and becomes free to rotate relative to the shoe housing


2


within the angle range from the most retarded position to the most advanced position.




The rear plate


4


, the shoe housing


2


and the front cover


3


, as the housing member, are fastened and fixed coaxially by a bolt


6


, thereby forming the housing main body


9


. A truncated conical protrusion is formed on the front cover


3


from the center part thereof toward the outside of the housing, and a circular opening is formed at the center thereof. A cylindrical bush


7


described later is loosely fitted in the opening from the side forming the interior of the housing main body


9


, and the oil distributor


8


described later is inserted from the side forming the exterior of the housing main body


9


. The diameter of the part of the opening of the front cover


3


where the cylindrical bush


7


is loosely fitted is increased by the thickness of the cylindrical bush


7


. The inner diameter of the cylindrical bush


7


is set so as to be able to insert the oil distributor


8


. As a result, a circular insertion hole whose diameter is constant is created at the center of the front cover


3


by the small diameter section of the opening formed through the front cover


3


and by the cylindrical bush


7


loosely fitted in the large diameter section of the opening.




Hollow portions


1




e


and


1




f


are formed at the center of the vane rotor


1


on the both sides thereof. The camshaft


10


is engaged with the hollow portion


1




f


of the vane rotor


1


on the rear plate


4


side at its end, and is fastened and fixed coaxially by a center bolt


5


. The cylindrical bush


7


which is longer than the depth of the hollow portion


1




e


in the axial direction is press-fitted and fixed up to the bottom of the hollow portion


1




e


of the vane rotor


1


on the front cover


3


side. The other end of the cylindrical bush


7


is loosely fitted in the opening at the center of the front cover


3


. The hole for inserting the oil distributor


8


described above may be formed by inserting the cylindrical bush


7


into the opening at the center of the front cover


3


. It is noted that the end of the cylindrical bush


7


on the opposite side from the vane rotor


1


forms a connecting section


25


described later for connecting an oil passage


11


and an oil passage within the oil distributor


8


.




The oil distributor


8


is connected from the left side of the opening formed through the front cover


3


as shown in FIG.


1


. An oil passage


34


for supplying oil to the retarding hydraulic chambers


13




a


,


13




b


and


13




c


and an oil passage


36


for supplying oil to the advancing hydraulic chambers


12




a


,


12




b


and


12




c


are formed within the oil distributor


8


.




The oil distributor


8


is inserted up to the position where the distal end thereof does not contact with the head of the center bolt


5


penetrating through the center shaft of the vane rotor


1


. The outer peripheral portion of the distal end of the oil distributor


8


is loosely fitted in the inner peripheral surface of the cylindrical bush


7


.




Accordingly, a space


14


into which oil flows from the oil passage


34


is formed around the head of the center bolt


5


. An oil passage


2


l is perforated axially from the hollow portion


1




e


of the vane rotor


1


. Further, an oil passage


22


for supplying oil from the oil passage


21


to the retarding hydraulic chamber


13




b


via the inside of the supporting member


1




d


is perforated in the radial direction. As a result, the oil passage for supplying pressure oil from the space


14


to the retarding hydraulic chamber


13




b


via the oil passages


21


and


22


is formed. The oil passages


21


and


22


are provided also for the other retarding hydraulic chambers


13




a


and


13




c


, and those oil passages are formed radially from the space


14


to respective retarding hydraulic chambers.




The oil passage


11


for supplying oil to the advancing hydraulic chamber


12




a


via the inside of the front cover


3


is perforated through the front cover


3


. The oil passage


11


is connected to the oil passage


36


via the connecting section


25


. The oil passage


11


is provided also for the other advancing hydraulic chambers


12




b


and


12




c


similarly from the oil passage


36


radially through the inside of the front cover


3


.




The oil passage


11


is perforated so as to go along with the slope of the truncated conical protrusion from the surface of the front cover


3


contacting with the vane rotor


1


. Burr may be produced at the region of the opening at the center of the front cover


3


in perforating the oil passage


11


as described above. However, this burr may be removed readily because it is produced in the direction toward the center opening from the oil passage


11


.




Ring-shaped sealing members


23


and


24


are provided, while interposing the connecting section


25


therebetween, on the oil distributor


8


. The sealing member


23


prevents the connection between the connecting section


25


and the space


14


. The sealing member


24


prevents oil within the connecting section


25


from flowing to the outside via the gap between the outer periphery of the oil distributor


8


and the inner wall of the opening of the front cover


3


.




The relationship between a length b of the sealing member


23


in the axial direction and a length c of the connecting section


25


in the axial direction is set such that b is greater than c (b>c). The oil distributor


8


attached with the sealing member


23


may be inserted to the front cover


3


smoothly without being caught by the connecting section


25


by setting the lengths as described above.




Thus, oil is supplied to the retarding hydraulic chambers


13




a


,


13




b


and


13




c


from the space


14


via the oil passages


21


and


22


radially provided through the inside of the supporting member


1




d


of the vane rotor


1


. Further, oil is supplied to the advancing hydraulic chambers


12




a


,


12




b


and


12




c


from the oil distributor


8


via the oil passage


11


radially provided through the inside of the front cover


3


.




The cylindrical bush


7


is press-fitted and fixed in the hollow portion


1




e


of the vane rotor


1


, thereby forming a cylindrical protruding section. Therefore, it is possible to prevent the advancing hydraulic chambers


12




a


,


12




b


and


12




c


and the space


14


from communicating through the clearance


38


completely by the outer peripheral surface of the cylindrical bush


7


and the inner peripheral surface of the hollow portion


1




e


. Further, the sealing member


23


prevents the connecting section


25


and the space


14


from communicating each other. Accordingly, pressure oil within the space


14


will not be mixed with pressure oil within the advancing hydraulic chambers


12




a


,


12




b


and


12




c


, the oil passage


36


, the oil passage


11


and the connecting section


25


.




Further, a cylindrical sealing surface is formed between the outer peripheral surface of the cylindrical bush


7


and the inner peripheral surface of the opening of the front cover


3


. Because this cylindrical sealing surface may be prolonged relatively in the axial direction, it can suppress pressure oil from leaking from the retarding hydraulic chambers


13




a


,


13




b


and


13




c


to the connecting section


25


via the clearance


38


and the gap between the cylindrical bush


7


and the inner peripheral surface of the opening.




Operations of the variable valve timing mechanism in the embodiment will now be described.




(1) When pressure oil is not introduced yet to any one of the advancing hydraulic chambers


12




a


,


12




b


and


12




c


and the retarding hydraulic chambers


13




a


,


13




b


and


13




c


from a pump


37


in starting the engine, the vane rotor


1


is positioned at the most retarded position with respect to the shoe housing


2


along the rotation of the crank shaft, the stopper piston


15


is engaged with the stopper hole


26


of the rear plate


4


by the bias force of the spring, and the vane rotor


1


is connected with the shoe housing


2


by the stopper piston


15


as shown in

FIGS. 1 and 2

. When pressure oil can be fully supplied from the pump


37


after starting the engine, oil is supplied to the hydraulic chamber


28


and the engagement of the stopper hole


26


with the stopper piston


15


is released (disengaged). Then, either one of the following operations (2) through (4) is selected.




(2) When a valve


31




a


of a change-over valve


31


is selected and pressure oil is press-fed from the pump


37


, the pressure oil is supplied to the oil passages


33


and


34


and is distributed from the oil passage


34


to the retarding hydraulic chambers


13




a


,


13




b


and


13




c


via the space


14


and the oil passages


21


and


22


perforated through the supporting member


1




d


. Then, pressure oil in the advancing hydraulic chambers


12




a


,


12




b


and


12




c


is released to an oil tank


32


. When pressure oil of the retarding hydraulic chambers


13




a


,


13




b


and


13




c


act on the side planes of the vanes


1




a


,


1




b


and


1




c


respectively, the vane rotor


1


rotates counterclockwise in

FIG. 2

, that is, in the retarding direction, with respect to the shoe housing


2


, thereby retarding the valve timing of the camshaft


10


.




(3) When a valve


31




c


of the change-over valve


31


is selected, pressure oil from the pump


37


is supplied to the oil passages


35


and


36


and is distributed from the oil passage


36


to the advancing hydraulic chambers


12




a


,


12




b


and


12




c


via the oil passage


11


perforated through the front cover


3


. Pressure oil in the retarding hydraulic chambers


13




a


,


13




b


and


13




c


is released to the oil tank


32


. When hydraulic pressures of the advancing hydraulic chambers


12




a


,


12




b


and


12




c


act on the side planes of the vanes


1




a


,


1




b


and


1




c


respectively, the vane rotor


1


rotates clockwise in

FIG. 2

, that is, in the advancing direction, with respect to the shoe housing


2


, thereby advancing the valve timing of the camshaft


10


.




(4) When a change-over valve


31




b


is selected during the rotation of the vane rotor


1


in the advancing direction or the retarding direction with respect to the shoe housing


2


, oil in the retarding hydraulic chambers


13




a


,


13




b


and


13




c


and the advancing hydraulic chambers


12




a


,


12




b


and


12




c


is stopped from flowing in or out, and the vane rotor


1


is held at the intermediate position.




The position of the vane rotor


1


may be controlled, and the desirable valve timing may be obtained by adequately selecting the respective conditions (2) through (4) corresponding to the engine operating condition after starting the engine. Because the seal between the outer peripheral wall of the vane rotor


1


and the inner peripheral wall of the shoe housing


2


is always secured, it is possible to prevent pressure oil from leaking from respective hydraulic chambers via the inner wall surface of the shoe housing


2


in the respective conditions (2) through (4).




According to the embodiment of the present invention, pressure oil may be supplied to the hydraulic chambers even when it is difficult to provide oil passages within the camshaft


10


by the reason of conditions in designing the engine by supplying hydraulic pressure not by using the oil passage within the camshaft


10


but by using the oil distributor


8


inserted from the front side.




Further, hydraulic pressure is supplied to the both hydraulic chambers via the oil passage


11


provided within the front cover


3


. Accordingly, the hydraulic pressure is supplied from the position apart from the small clearance provided between the vane rotor


1


and the front cover


3


. It reduces the oil leakage to the oil passage via the small clearance


38


.




The cylindrical bush


7


forming the cylindrical section is provided at the distal end of the oil distributor


8


. The cylindrical bush


7


is loosely fitted in the large diameter portion of the opening at the center of the front cover


3


, and the cylindrical sealing surface is formed by the outer peripheral surface of the cylindrical bush


7


and the inner peripheral surface of the opening. This cylindrical sealing surface allows the reduction of oil leakage from the retarding hydraulic chambers


13




a


,


13




b


and


13




c


to the connecting section


25


. The cylindrical bush


7


is also press-fitted and fixed in the hollow portion


1




e


of the vane rotor


1


, thereby forming the cylindrical protruding section. Accordingly,the advancing hydraulic chambers


12




a


,


12




b


and


12




c


are prevented from communicating with the space


14


via the clearance


38


.




Further, the sealing member


23


prevents the oil passage


11


, provided in the front cover


3


for supplying oil to the advancing hydraulic chambers, from communicating with the space


14


. The sealing member


24


prevents oil from flowing to the outside from the connecting section


25


via the gap between the outer peripheral surface of the oil distributor


8


and the inner wall of the insertion hole of the front cover


3


.




As described above, the cylindrical bush


7


and the sealing member


23


prevent the advancing side and the retarding side from communicating each other. Further, because the sealing member


23


prevents pressure oil from leaking to the outside, the phase difference of the vane rotor


1


with respect to the housing main body


9


may be controlled with high degree of accuracy.




Although pressure oil is supplied to the advancing hydraulic chambers


12




a


,


12




b


and


12




c


by using the oil passage


11


provided within the front cover


3


, and is supplied to the retarding hydraulic chambers


13




a


,


13




b


and


13




c


by using the oil passages


21


and


22


provided within the vane rotor


1


according to the embodiment described above, it is possible to construct in the opposite way. It is also possible to provide oil passages for supplying oil to the both advancing and retarding hydraulic chambers in the front cover


3


to supply oil therethrough.




Although the cylindrical bush


7


has been press-fitted and fixed in the hollow portion


1




e


of the vane rotor


1


in the embodiment described above, the cylindrical bush


7


may be press-fitted and fixed in the large diameter section of the opening of the front cover


3


. In this case, the communication between the advancing hydraulic chambers


12




a


,


12




b


and


12




c


and the space


14


via the clearance


38


is suppressed by the cylindrical sealing surface between the outer peripheral surface of the cylindrical bush


7


and the hollow portion


1




e


at the center part of the vane rotor


1


. The oil leakage from the retarding hydraulic chambers


13




a


,


13




b


and


13




c


to the connecting section


25


may be reduced by the cylindrical sealing surface formed between the outer peripheral surface of the cylindrical bush


7


and the center opening of the front cover


3


.




Further, the cylindrical bush


7


may loosely be fitted in both of the hollow portion


1




e


of the vane rotor


1


and the large diameter section of the opening of the front cover


3


, instead of press-fitting and fixing to either of them. In this case, the oil leakage via the outer peripheral surface of the cylindrical bush


7


cannot be prevented completely either at the hollow portion


1




e


side or the connecting section


25


side. However, the oil leakage may be reduced by the outer peripheral surface of the cylindrical bush


7


and the cylindrical sealing surface formed between the hollow portion


1




e


and the center opening of the front cover


3


.




(Second Embodiment)




Furthermore, the cylindrical bush


7


may be integrally molded with either one of the vane rotor


1


or the large diameter section of the opening of the front cover


3


as a cylindrical protrusion, instead of using it as the separate part. A second embodiment of the present invention is shown in FIG.


3


. In the second embodiment, the cylindrical bush


7


is integrally molded with the front cover


3


, and that is the only difference between the first and the second embodiments. According to the second embodiment of the present invention, the same sealing effect as the case when the cylindrical bush


7


is press-fitted and fixed in either one of the vane rotor


1


or the opening large diameter section can be obtained because the condition in which the cylindrical bush


7


is press-fitted and fixed may be obtained from the beginning.




(Third Embodiment)




In

FIG. 4

, the same parts as in

FIG. 3

are indicated by the same reference of FIG.


3


. In the third embodiment, a cylindrical shoe housing


102


and a disk-shaped front cover


103


are formed as separated parts. The shoe housing


102


is made of aluminum, and is similar to a cylindrical portion of the shoe housing


2


described in the first and second embodiments. The front cover


103


is made of a harder material, such as iron. The front cover


103


has a cylindrical portion


113


to provide a straight receiving bore for the oil distributor


8


and an oil passage


111


similar to the oil passage


11


of the second embodiment. The oil passage


111


is communicated to the bore of the cylindrical portion


113


via a circular opening


112


. The oil passage


36


communicates to the oil passage through an annular groove


81


on the oil distributor


8


and the opening


112


. The front cover


103


also has a cylindrical bush


107


protruding from an inner surface of the front cover


103


. The bush


107


is inserted into the hollow portion


1




e


of the vane rotor


1


with a small gap. A cylindrical clearance extending in an axial direction is formed between an outer surface of the bush


107


and an inner surface of the hollow portion


1




e


. In this embodiment, it is possible to use a preferable material for the shoe housing


102


and the front cover


103


respectively. It is possible to prevent a wearing of the front cover


103


, because the front cover


103


is made of iron. Further, the oil distributor


8


can be smoothly inserted into the bore.




(Fourth Embodiment)




In

FIG. 5

, the same parts as in

FIG. 1

are indicated by the same reference of FIG.


1


. In the fourth embodiment, the bush


207


is made of iron and formed as a cup-shape. The shoe housing


2


and the front cover


3


are integrally formed and made of aluminum. The bush


207


has a cylindrical wall


217


, a bottom wall


227


and a flange


237


. An annular groove


247


is formed on an outside of the cylindrical wall


217


. A through hole


257


is formed to connect the oil passage


36


of the oil distributor


8


and the oil passage


11


through the annular groove


247


. The cylindrical wall


217


has a straight inner bore to receive the oil distributor


8


. The bottom wall


227


has three holes such as a positioning hole


267


to be coupled with a pin


200


, a center hole


277


for receiving the center bolt


5


and a oil passage hole


287


to provide a oil passage. The bush


207


is fixed on the vane rotor


1


by the pin


200


and the center bolt


5


. The flange


237


is formed as a signal rotor of a magnetic pulse generator to provide a signal indicating a rotational angle of the camshaft


10


. The bush


207


is inserted into the hollow portion of the shoe housing


2


with a small gap. A cylindrical clearance extending in an axial direction is formed between an outer surface of the bush


207


and an inner surface of the hollow portion of the shoe housing


2


. As shown in

FIG. 5

, an arrangement of the stopper piston


15


is reversed relative to the embodiment of

FIG. 1

, FIG.


3


and FIG.


4


.




Although the present invention has been described in connection with the preferred embodiment thereof with reference to the accompanying drawings, it is to be noted that various changes and modifications will be apparent to those skilled in the art. Such changes and modifications are to be understood as being included within the scope of the present invention as defined in the appended claims.



Claims
  • 1. A variable valve timing mechanism for an internal combustion engine having an intake valve, an exhaust valve and a drive shaft, comprising:a housing having a first end and a second end; a driven shaft for opening and closing at least one of the intake valve and the exhaust valve by receiving driving force from the drive shaft, said driven shaft being extended from said first end of said housing; a vane rotor being rotatable relative to said housing within a predetermined rotational phase difference, said vane rotor being accommodated in said housing to define a plurality of oil pressure chambers between said vane rotor and said housing in a circumferential direction of said vane rotor, said driving force being transmitted via said housing, said oil pressure chambers and said vane rotor; and an oil distributor for distributing an oil to said oil pressure chambers from said second end of said housing, said oil distributor being supported by said second end of said housing and being opposed to said driven shaft.
  • 2. A variable valve timing mechanism as in claim 1, wherein:said oil distributor is disposed opposite to said housing and said vane rotor; and said oil distributor includes a first oil passage for distributing said oil to said oil pressure chambers.
  • 3. A variable valve timing mechanism as in claim 2, wherein said housing includes a second oil passage for communicating said first oil passage and said oil pressure chambers.
  • 4. A variable valve timing mechanism for an internal combustion engine having an intake valve, an exhaust valve and a drive shaft, comprising:a housing having a first end and a second end; a driven shaft for opening and closing at least one of the intake valve and the exhaust valve by receiving driving force from the drive shaft, said driven shaft being extended from said first end of said housing; a vane rotor being rotatable relative to said housing within a predetermined rotational phase difference, said vane rotor being accommodated in said housing to define a plurality of oil pressure chambers between said vane rotor and said housing in a circumferential direction of said vane rotor, said driving force being transmitted via said housing, said oil pressure chambers and said vane rotor; an oil distributor for distributing an oil to said oil pressure chambers from said second end of said housing, said oil distributor being supported by said second end of said housing and being opposed to said driven shaft; and a cylindrical member disposed between said oil distributor and at least one of said housing and said vane rotor for preventing said oil from leaking from said oil pressure chambers via a clearance between said housing and said vane rotor.
  • 5. A variable valve timing mechanism as in claim 4, wherein said cylindrical member includes a pipe-shaped protrusion hermetically formed on one of said housing and said vane rotor.
  • 6. A variable valve timing mechanism as in claim 5, wherein said pipe-shaped protrusion includes a cylindrical bush press-fitted and fixed in said one of said housing and said vane rotor.
  • 7. A variable valve timing mechanism as in claim 5, wherein said pipe-shaped protrusion is integrally formed with said one of said housing and said vane rotor.
  • 8. A variable valve timing mechanism as in claim 3, wherein said mechanism further includes a first seal member and a second seal member installed in said oil distributor, and wherein;a connection between said first oil passage and said second oil passage is axially interposed between said first seal member and said second seal member.
  • 9. A variable valve timing mechanism as in claim 4, wherein said mechanism further includes a first seal member and a second seal member installed in said oil distributor, and wherein;said oil distributor is disposed opposite to said housing and said vane rotor; said oil distributor includes a first oil passage for distributing said oil to said oil pressure chambers; said housing includes a second oil passage for communicating said first oil passage and said oil pressure chambers; and a connection between said first oil passage and said second oil passage is axially interposed between said first seal member and said second seal member.
  • 10. A variable valve timing mechanism as in claim 9, wherein said first seal member seals between said oil distributor and said cylindrical member, and said second seal member seals between said oil distributor and said housing.
  • 11. A variable valve timing mechanism as in claim 4, further comprising a sealing member installed on an outer surface of said oil distributor, wherein said vane rotor has a hollow portion opposing to said oil distributor, said cylindrical member is inserted into said hollow portion in a sealing manner and provides a sealing surface to be made contact with said sealing member, and said oil distributor provides two oil passages separated by said sealing member.
  • 12. A variable valve timing mechanism as in claim 4, wherein said cylindrical member has a through hole providing an oil passage between said oil distributor and said oil pressure chambers.
  • 13. A variable valve timing mechanism as in claim 4, wherein said cylindrical member is fixed on said vane rotor and has a signal rotor.
  • 14. A variable valve timing mechanism as in claim 13, wherein said cylindrical member is formed into a cup-shape having a bottom wall fixed to said vane rotor.
  • 15. A variable valve timing mechanism for an internal combustion engine having an intake valve, an exhaust valve and a drive shaft, comprising:a housing having a first end and a second end; a shaft extended from said first end of said housing to operate at least one of the intake valve and the exhaust valve; and a vane rotor being rotatable relative to said housing within a predetermined rotational phase difference, said vane rotor being accommodated in said housing to define a plurality of oil pressure chambers between said vane rotor and said housing in a circumferential direction of said vane rotor, wherein a cylindrical portion is located in one of said housing and said vane rotor to provide an inner surface defining a cavity opened in said second end of said housing and being made contact with an oil sealing member, and to provide a sealing surface opposing to another one of said housing and said vane rotor to define a cylindrical clearance extending in an axial direction.
  • 16. A variable valve timing mechanism as in claim 15, further comprising an oil distributor having said oil sealing member thereon and two oil passages to be separated by said oil sealing member, and being inserted into said cavity of said cylindrical portion.
  • 17. A variable valve timing mechanism as in claim 15, wherein said housing comprises a shoe housing made of aluminum and a cover made of iron, and said cylindrical portion is integrally formed in said cover.
  • 18. A variable valve timing mechanism as in claim 15, wherein said housing is made of aluminum includes a shoe housing portion and a cover portion integrally formed, and said cylindrical portion is made of iron.
  • 19. A variable valve timing mechanism as in claim 18, wherein said cylindrical portion is formed as a cup having a cylindrical wall and a bottom wall fixed to said vane rotor by a bolt for fixing said vane rotor to said driven shaft.
  • 20. A variable valve timing mechanism as in claim 18, wherein said cylindrical portion further comprises a signal rotor integrally formed thereon.
Priority Claims (1)
Number Date Country Kind
10-16806 Jan 1998 JP
CROSS REFERENCE TO RELATED APPLICATION

This application is a CIP application of U.S. application Ser. No. 09/238,180, filed on Jan. 28, 1999 now abn and is based upon and claims priority from Japanese Patent Application No. Hei 10-16806 filed Jan. 29, 1998, the contents of which are incorporated herein by reference.

US Referenced Citations (23)
Number Name Date Kind
5209194 Adachi et al. May 1993
5474038 Golovatai-Schmidt et al. Dec 1995
5483930 Moriya et al. Jan 1996
5522352 Adachi et al. Jun 1996
5666914 Ushida et al. Sep 1997
5669343 Adachi Sep 1997
5724928 Morii et al. Mar 1998
5727508 Goppelt Mar 1998
5794577 Kira Aug 1998
5832887 Adachi et al. Nov 1998
5836276 Iwasaki et al. Nov 1998
5836279 Strauss Nov 1998
5860397 Schafer Jan 1999
5865150 Kramer et al. Feb 1999
5865151 Fukaya et al. Feb 1999
5875750 Iwasaki et al. Mar 1999
5931126 Eguchi et al. Aug 1999
5937810 Sato et al. Aug 1999
6024061 Adachi et al. Feb 2000
6045338 Morita Apr 2000
6129060 Koda Oct 2000
6129062 Koda Oct 2000
6186104 Torii et al. Feb 2001
Foreign Referenced Citations (1)
Number Date Country
9-151710 Jun 1997 JP
Continuation in Parts (1)
Number Date Country
Parent 09/238180 Jan 1999 US
Child 09/546713 US