The present invention relates to an expandable container, e.g., according to ISO standards, in particular as a working space, also known as shelters in English-speaking countries.
For example, an expandable container is described in German Utility Model 92 16 314.9 and includes a basic container with hinged side panels and one or more expansion elements that can be telescoped out of the basic container. An expansion element includes two side panels and a front panel. In the condition with the expansion element telescoped out, two side panels swung out on the basic container form the roof panel and the bottom panel of an expansion element. One disadvantage of this embodiment is the great sealing lengths required to seal the container along the roof panel and the bottom panel. This is a problem in particular with regard to the requirement for ABC tightness.
Another expandable container is known from EP 0 682 156 B1. This includes a basic container and one or more expansion element, which can be telescoped out of the basic container to expand the interior. The expansion elements are box-shaped and except for the side open toward the basic container are closed on all sides. To achieve a flat bottom inside the entire container, a hoisting device is provided to lower the expansion elements to such an extent that after being lowered, the bottom panels of the basic container and of the expansion element are at the same level. In the embodiment having two expansion elements, the dimensions of the two expansion elements must be selected so that the one expansion element can be retracted into the other expansion element.
DE 101 35 226 A1 describes a generic expandable container having a hoisting device to achieve a flat bottom. The expansion elements can be lowered with this hoisting device, so that after being lowered, the bottom panels of the basic container and the expansion element are at the same level. The expansion elements are open at the top. The basic container has a side panel that is hinged about a horizontal axis and forms the roof panel of an expansion element when said expansion element is telescoped out. An improved standing height in an expansion element can be achieved with this construction.
An object of the present invention is to create an expandable container, which has first an adequate standing height even in the expansion elements and second has an easy-to-operate and mechanically sturdy hoisting device.
This object has been achieved by providing a hoisting device which acts on the hinged side panel to lower and raise an expansion element.
According to the present invention, a mechanism which is already present on the container, i.e. one side panel of the basic container, can be pivoted about a horizontal axis so that when raised, it can also be used as a roof panel of an expansion element to lower the expansion elements, so that a uniform bottom level is obtained in the entire container. To this end, a hoisting device is configured as a linear actuator in particular to act on the hinged side panel. This linear actuator may support itself both on the basic container and on the foundation on which the container is located.
To prevent tilting of the expansion element in the pivoting movement of the side panel created by the hoisting device, an equalizing device is provided in a currently preferred embodiment of this invention. This permits parallel lowering, i.e., without tilting the expansion element out of the vertical. The bottom of the expansion element remains horizontal during this lowering operation.
In a further embodiment, an expansion element has multiple upper and multiple lower sliding or rolling elements, e.g. rollers, on its inner end (i.e., the end which comes to rest neighboring the basic container when the expansion element is telescoped). Furthermore, the basic container has multiple guide elements assigned to the upper sliding or rolling elements, the elements having ramps slanting downward toward the expanded expansion element on its end neighboring the relevant expansion element (when the expansion element is telescoped). In addition, the basic container has multiple lower stop, assigned to the sliding or rolling lower elements in the form of vertical profile strips, e.g., on its end neighboring the expansion element (when the expansion element is telescoped). If the expansion element is telescoped completely, it assumes a statically fixed, stable position in which the lower sliding or rolling elements stop on the assigned lower stops and the upper sliding or rolling elements rest on the ramps of the guide elements. This stable position forms the starting position for lowering the expansion element by actuating the hoisting device.
a) is an elevational cross-sectional view of the starting or shipping state of a container according to the present invention;
b) is an elevational cross-sectional view of the containers of
c) is an elevational cross-sectional view of the containers with a smaller expansion element completely extracted;
d) is an elevational cross-sectional view of the containers with a larger expansion element completely extracted;
e) is an elevational cross-sectional view of the containers in a completely unfolded condition and the expansion elements lowered;
a is a vertical sectional view of a second embodiment of the container of the present invention in which the actuator is supported on the foundation where the container is located;
b is a vertical sectional view of a third embodiment of the containers of the present invention in which the actuator is supported in the container itself.
b-8b2 are respectively elevational views of the container shown in
c-8c2 are respectively elevational views of the container shown in
d-8d2 are respectively elevational views of the container shown in
a) through e) show the individual steps in construction of an expandable container according to the present invention having two expansion elements 10, 20.
In
c) shows the smaller expansion element 20 already completely extracted. This is accomplished by rollers 23, 24 provided on the expansion element 20 (
In
e) shows the completely unfolded container with the expansion elements 4, 5 lowered, so that now a uniform bottom level is established within the entire expanded container. To do so, the length of the support 55 assigned to the respective expansion element has been reduced (
An important advantage is that only the respective hoisting device 55 need be operated in order to lower the bottom panel. The mechanism for achieving the parallel lowering is coupled to the movement of the hoisting device 55 and thus takes place automatically without any further external intervention.
Reference is made to
In addition, the expansion element 20 has bottom rollers 21, which roll on the bottom panel 15 of the larger expansion element 10 when telescoped out. The longitudinally adjustable support 55 acts approximately in the middle of the raised side panel 5. At its other end, this support is supported on the basic container 1.
The equalizing device, which prevents the expansion element from tilting when lowered by the hoisting device 55, includes a cable 57, made, for example, of steel. It is connected at one end to the outer end of the guide rail 80 or, alternatively to the side panel 5. The cable 57 is guided over a pulley U1 in the lower area of the basic container 1 and from there over another pulley U2 in the upper area of the basic container 1 above the fulcrum 51 and is attached to the hinged section 80a of the guide rail 80 at fastening point B2.
The length of the cable is adjusted so that, with side panel 5 raised as shown in
For lowering the expansion element 20, the hoisting device is operated, i.e., the length of the support 55 is reduced. The side panel 5 together with the side of the expansion element 20 on the outside pivots downward about the fulcrum 51. Due to the resulting change in distance of the fastening point B1 of the cable 57 from the lower pulley U1, a corresponding cable length is released on the other end of the cable. This results in the hinged section 80a of the guide rail 80 in which the one guide roller 24 of the expansion 20 engages, also being lowered downward together with the interior end of the expansion element 20.
By adaptation, specifically (1) of the position of the lower pulley U1 in relation to the outer fastening point B1 of the cable 57, (2) of the position of the fastening point B2 of the cable 57 on the hinged section 80a of the guide rail, and (3) of the position of the hinge 85 for the pitch of the guide rail 80, the vertical change in position experienced by the exterior end of the expansion element 20 is made just equal to the vertical change in position experienced by the interior end of the expansion element 20. A strictly parallel lowering of the expansion element 20 can thus be achieved without it being tilted out of the horizontal. The bottom 25 of the expansion element is in a horizontal position during the entire lowering movement, in particular on reaching its end position.
The direction of movement of the expansion element 20 is essentially vertical at this stage. The horizontal movement executed by the expansion element 20 on the basis of the fact that the exterior end of the pivotable roof 5 is moving on a circular path about the axis 51 can be disregarded if the radius of the pivoting movement (e.g., the width of the expansion element 10, 20 in the case of ISO containers is several meters) and a typical objective of approx. 100 mm for the lowering are taken into account.
The lowering movement described above is completely reversible. In raising the expansion element 20, the above-described mechanism described here is run through in a reverse chronological sequence. For raising, the hoisting device 55 is actuated causing a change in length of the support. The roof panel 5 pivots upward about the axis 51. The resulting change in position of the fastening point B1 of the cable 57 on the outer end of the roof panel 5 results in the hinged section 80a of the guide rail 80 and thus the inside of the expansion element 20 being raised. A parallel raising thereby results without tilting out of the vertical. When the roof panel 5 has reached a horizontal position, the hinged section 80a of the guide rail 80 is in contact with the roof panel 5. The expansion element 20 can then be inserted into the basic container 1.
To ensure accurate vertical and parallel lowering in cases, additional guide devices 99 may be mounted on the basic container 1. They may be in the form of a rail running vertically, in which the pins 98 (
Diagonal tension braces 101 can also be mounted for tension release of the actuator 55 when the expansion elements 10, 20 are telescoped out. In a particularly advantageous embodiment, the tension braces may be configured as cables, so as to be mounted permanently (when the expansion element is retracted as well as when it is telescoped out and also in the transitional phase) on the diagonally opposing mounting points between an expansion element 10, and the basic container 1.
When telescoped out, the cables 1010 define the maximum horizontal telescoping path of an expansion element 10, 20. They also ensure correct alignment of the expansion element (no tilting of the expansion element out of the vertical) when the expansion element is completely lowered. When the expansion element is retracted, the cables 1010 are in a niche between the side panel 27 of an expansion element and the basic container 1.
The basic container 1 is shown in
Two variations are shown in
In the embodiment shown in
During telescoping, the expansion element 20 is guided in the guide rail 180 on precisely one point, namely roller 123. The expansion element is rotatable around a horizontal axis D on this point. This roller 123 is positioned in a region extending in the horizontal direction between the center of gravity S of the expansion element 20 and the exterior end of the expansion element 20.
The expansion element 20 also has an upper roller 201 and a lower roller 202 on its interior end neighboring the basic container. The two rollers 201, 202 are each attached via a shaft receiver 205 (
The lower roller 202 is assigned a stop 212 positioned on the basic container 1 on its end neighboring the expansion element 20. The stop 212 has the shape of an essentially vertically running profile which runs over nearly the entire height of the basic container 1 in this illustrated embodiment.
As will be described in greater detail later with reference to
After the expansion element 20 has been completely lowered, the hoisting device 55 can be dismounted and stowed in a niche of the basic container 1. In the telescoped and lowered state of the expansion element 20, the loads of the expansion element 20 are advantageously absorbed by the stop 212, on which both the lower and the upper roller 201, 202 are supported. Alternatively or additionally, the operating loads can be absorbed by a tension brace 101 between basic container 1 and the expansion element 20 when expansion element 20 is telescoped and lowered as illustrated in
In a particularly advantageous embodiment, the tension brace 101 is implemented as a cable that is permanently attached to the diagonally opposing attachment points between an expansion element 20 and the basic container 1 (both with the expansion element retracted and with the expansion element telescoped, and in the transition phase). When the expansion element is retracted, the cable 101 is located in a niche between the side panel 27 of an expansion element 10, 20 and the basic container 1.
a) through d) show the sequence of lowering an expansion element for the embodiment of the container illustrated in
As the expansion element 20 is telescoped out of the basic container 1, it rolls on bottom rollers 21 which positioned on its bottom panel 25. The bottom rollers 21 roll on the bottom panel 15 of the larger expansion element 10 (
a) shows the expansion element 20 almost completely telescoped out. The last of the bottom rollers 21 has reached the outermost edge of the bottom panel 25. The load is now taken by the guide element 211 positioned on top of the basic container 1. The upper roller 201 positioned on the expansion element 20 now lies on the horizontal leg of the guide element 211.
If the expansion element 20 is telescoped out even further as seen in
With reference to
Those skilled in the art will recognize that the lower stop 212 and the leg of the guide element 211 do not necessarily have to be aligned exactly vertically. Reliable lowering is possible even if these two elements cited are tilted out of the vertical. Likewise, it will also be apparent to those skilled in the art that, in order to reduce the surface pressure a single roller 201, 202 may also be replaced by a group of rollers, e.g., two or three rollers which are positioned on a shared frame. Instead of the rolling elements 201, 202, sliding elements can also be used. For example, a pin having a rectangular cross-section can be used as a sliding element, one of its surfaces being implemented as a sliding surface (e.g., using a slide coating).
The lowering movement described is completely reversible. By actuating the hoisting device 55 (i.e., extending the linear actuator), the expansion element 20 is raised until it reaches the stable position shown in
After the lowering operation is concluded, trapezoidal openings 95 are formed between the upper edge of the side panel and the roof panel 4, 5 with the expansion elements 10, 20 as previously described with reference to
In a further embodiment, the additional surface elements can be integrated into the side panels of an expansion element, so that the side panels are implemented as double-paneled and the additional surface element is positioned between the two panels of the side panel. If necessary, the additional surface elements can be telescoped out using, for example, a spring force. For this purpose, reference is again made to
In another contemplated embodiment, the additional surface elements may be configured with double panels. For sealing purposes, gaskets, such as contact gaskets, can be provided on the additional surface elements or on the basic container or the expansion elements 10, 20. The additional surface elements 18, 28 can also be structurally separate from the container elements and shipped as separate components, which are inserted as needed.
The examples illustrated in the drawings show embodiments having exactly two expansion elements. Embodiments having exactly one or more than two expansion elements are of course also contemplated. The telescoping operation and the lowering operation take place like the processes depicted here for the individual expansion elements 10, 20.
The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.
Number | Date | Country | Kind |
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103 56 454 | Dec 2003 | DE | national |
10 2004 007 297 | Feb 2004 | DE | national |
This application is a continuing application of U.S. application Ser. No. 10/834,136, filed Apr. 29, 2004, now U.S. Pat. No. 7,658,037, which claims priority under 35 U.S.C. §119 to German Patent Application Nos. 103 56 454.3, filed Dec. 3, 2003 and 10 2004 007 297.3, filed Feb. 14, 2004, the entire disclosure of which are herein expressly incorporated by reference.
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Number | Date | Country | |
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20100050539 A1 | Mar 2010 | US |
Number | Date | Country | |
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Parent | 10834136 | Apr 2004 | US |
Child | 12614455 | US |