The invention relates to an internal gear pump, in particular for use as an engine lubrication pump for automobiles, according to the precharacterizing clause of claim 1.
Owing to the requirement for power losses which are as small as possible over the total speed and power range of the engine, engine designers are increasingly being faced with the requirement that the oil transport of the pump should no longer increase with the engine speed, as in the past. The lubricating oil requirement curve of the engine has a digressive characteristic over the variation of the engine speed. This means that the engine does not have a lubricating oil requirement which is proportional to the speed. Thus, this is substantially smaller at high speed.
In the case of pumps which cannot be controlled, the lubricating oil flows via a bypass valve back into the suction side of the pump from a certain maximum oil pressure. This gives rise to a considerable loss of hydrostatic power, which is substantially avoidable in a demand-oriented manner by an automatically controlled pump. In fact, this loss develops exponentially with constant specific delivery of the pump since, in addition to the delivery, the oil pressure too simultaneously increases over the speed. This state of affairs has yet another aspect: when the engine is cold and hence the lubricating oil is extremely viscous, the oil pressure assumes inadmissibly high values in spite of the bypass valve, so that especially the main flow filter of the engine is endangered. Moreover, the ageing of the oil increases if it is subjected to extreme stress for a long time by the narrow gaps of the system and with a high pressure difference at high sheer rate. Engine lubricating pumps controllable in their specific delivery, with more or less undesired secondary phenomena, are already known.
A known variable-volume internal gear pump controls the specific delivery by rotating the centre distance line of the gear set relative to the suction and pressure chambers in the pump housing in an oil pressure-dependent manner. However, this has two substantial disadvantages, namely that, in the case of a controlled pump, unavoidable squeezing losses arise through this so-called differential control and the pump therefore develops considerable noises at high speed. Moreover, the squeezing losses reduce the mechanical efficiency of the pump in this operating range. In addition, the squeezing losses give rise to considerable pressure peaks between the teeth, with the result that the components are additionally loaded and the lifetime is reduced.
Another solution is known as a type of vane pump or “oscillating vane pump”, in which the eccentricity of the rotor occupied by vanes is changed relative to the housing ring in a known manner. This has a relatively large number of very fine components which are fracture-sensitive and expensive to produce.
Finally, an external gear pump is also known in which the effective tooth width of the pump is reduced with increasing pressure by axial displacement of the two gears relative to one another. Since these gears must be relatively broad, the pump housing with its spectacle-like inner contour must also have a corresponding length. This leads to high manufacturing costs for machining of the housing cavern. In addition, external gear pumps are sensitive to cavitation and hence noise owing to their high delivery pulsation and owing to their radial filling on the suction side.
It is the object of the invention to provide a pump which is controllable in its specific delivery, in particular an engine lubricating pump, which avoids these disadvantages in a comprehensive manner.
This object is achieved by realizing the features of the independent claim. Features which further develop the invention in an alternative or advantageous manner are described in the dependent patent claims.
The invention comprises a variable-volume internal gear pump. The advantage of an internal gear pump over other engine lubricating pumps controllable in their specific delivery is in particular that firstly an internal gear pump is superior to the external gear pump with regard to the noise, owing to its low instantaneous delivery pulsation over the angle of rotation of the gears. Moreover, it can be designed with small numbers of teeth and simultaneously an extremely centric design. Both lead to low tooth engagement frequency and to low hydraulic pressure pulsations. Possible large eccentricity of the rotor set gives rise to very large-volume delivery cells which, at the required displacement volume, lead to small radial dimensions of the pump. At the same time, the exact internal machining of the pump housing is very simple because in principle only circular manufacturing operations easily implementable on the lathe are required.
The variable-volume internal gear pump according to the invention comprises a housing and a rotor set chamber which is formed in the housing and which has a low pressure chamber with an inlet opening and a high pressure chamber with an outlet opening for a fluid. An inner rotor held in the rotor chamber is rotatable about an axis of rotation and can be driven by a shaft. In the rotor set chamber, an outer rotor having an outer rotor axis of rotation arranged eccentrically relative to the axis of rotation is held in a rotatable manner. The inner rotor has outer teeth and the outer rotor has inner teeth such that the outer rotor can rotate with the inner rotor by means of the outer-inner teeth in a constant rotational ratio to one another and, in the case of a rotary drive, forms delivery cells in which the fluid is transported from the low pressure chamber to the high pressure chamber.
According to the invention, an adjusting member which produces an axial movement of the inner rotor is provided. The adjusting member is guided in an axially moveable manner in the inner teeth of the outer rotor. The outer rotor has radial channels in the tooth spaces between the teeth of its inner teeth in the region of the low pressure chamber and of the high pressure chamber. The axial position of the inner rotor relative to the outer rotor is variable by the axial movement of the adjusting member so that the volume of the delivery cells can be adjusted thereby and an internal gear pump controllable in its specific delivery is provided.
In particular, the displacement volume and the specific delivery of the internal gear pump are pressure-dependent, the volume of the delivery cells and hence also the specific delivery decreasing with increasing pressure at the outlet opening and hence with increasing pressure in the high pressure chamber.
The outer teeth of the inner rotor have a shape such that axially effective springs, in particular coil springs, can be installed between the shaft driving the inner rotor and the tooth contour of the outer teeth and are arranged there.
Preferably, the springs which act axially on the adjusting member are arranged in the inner rotor between the shaft driving the inner rotor and the tooth contour of the outer teeth. An adjustment space which is connected to the high pressure chamber and axially bounded by the adjusting member is formed within the inner teeth of the outer rotor so that a pressure of the fluid within the adjustment space acts axially on the adjusting member against the spring force of the springs. The opposite arrangement of the adjustment space, which is connected to the high pressure chamber and hence also to the outlet opening and whose fluid pressure acts from one side on the adjusting member, and the spring force which presses from the other side onto the adjusting member, the delivery cells being present in between, have the result that, with increasing pressure in the high pressure chamber, the adjusting member is displaced against the spring force of the springs and the volume of the delivery cells decreases.
These springs are supported in the axial direction on the shaft, for example via a pot-like intermediate member and a securing ring. In particular, three springs, in particular coil springs, are arranged uniformly distributed on the circumference on the inner rotor.
The commutation of the change of oil flow from the low pressure chamber—also referred to as suction chamber—to the high pressure chamber—also referred to as pressure chamber—and back from the pressure chamber to the suction chamber is effected in a gentle manner via the outer rotor with its radial channels communicating with the housing, so that any squeezing of the fluid here, in particular of the oil, in the delivery cells is substantially avoided. The possibility of the exactly circular bore in the pump housing for the mounting of the outer rotor and the separation webs between the suction chamber and pressure chamber, which are preferably to be complied with as accurately as possible, permit this precise commutation.
In a further development of the invention, the adjusting member has outer teeth which fit the inner teeth of the outer rotor with sufficient but small play and are therefore axially displaceable therein while providing a seal.
The geometrical shape of the inner-outer teeth, i.e. of the outer teeth of the inner rotor and of the inner teeth of the outer rotor which are coordinated with them, is, for example, in the form of epicycloidal or arc-like outer teeth on the inner rotor, which are produced by a self-generating milling movement of the inner teeth of the outer rotor with one tooth more. Here, the outer teeth of the inner rotor therefore have one tooth less than the inner teeth of the outer rotor. This self-generating principle, also referred to as self-generating milling, in which a master profile is milled in a counter-wheel, the eccentricity and the rotational ratio being retained, is known from the teaching on tooth systems and need not be explained in more detail here. The person skilled in the art is aware that other geometrical configurations, as are known from the prior art in the case of gear pumps, in particular epicycloidal outer teeth, are possible. For example, the geometrical shape of the outer-inner teeth can be determined by epi- and hypocycloids.
The outer teeth of the inner rotor have, for example, between 5 and 8 teeth, in particular 6 teeth.
In one embodiment of the invention, the inner rotor is arranged in an axially displaceable and nonrotatable manner substantially runout-free on the shaft driving it. The arrangement in a nonrotable and axially displaceable manner is effected, for example, by means of a feather key.
The delivery cells are preferably closed in the axial direction and in a position opposite to the adjusting member by a pinion plate whose inner teeth fit the outer teeth of the inner rotor with sufficient but little play in such a way that the inner rotor is axially moveable within the inner teeth of the pinion plate. Blading corresponding to a centrifugal pump is preferably arranged or formed on the pinion plate. This blading corresponding to a centrifugal pump is in particular axial blading. As a result of this blading, the pump is so to speak pitched on the suction side so that, with increasing speed, the liquid pressure in the suction chamber increases approximately with the square of the speed. According to the invention, this pump is therefore suitable for extremely high speeds, owing to the avoidance of cavitation bubbles in the oil. This too leads to small space requirement of the pump in the engine.
A compensating pressure region which is subjected to high pressure, compensates the axial forces and acts as a compensating surface can be provided on the drive side between the housing and a drive wheel arranged outside the housing on the shaft. Alternatively, this compensating pressure region subjected to high pressure and compensating the axial forces is provided on the side opposite the drive side, between the housing or a cover of the housing and the pot-like intermediate member. In both cases, the compensating pressure region, which is connected to the high pressure region or the high pressure chamber, ensures that a hydraulic compressive force in the compensating pressure region counteracts the hydraulic compressive force in the adjustment space which is likewise subjected to high pressure.
In the drawings, the subject matter of the invention is shown schematically, purely by way of example, with reference to specific working examples.
Since
Distributed uniformly in the inner rotor 2, three axially acting coil springs 8 are installed between the shaft 1 driving the inner rotor 2 and the tooth contour of the outer teeth 33, as shown in
The delivery cells 30, 31 are closed in the axial direction and in a position opposite to the adjusting member 5 by a pinion plate 4 and 46, which is evident in
For an explanation of the function in the individual figures, the direction of rotation of the rotor set of the pump may be in the given direction of the arrows 43 (
The compressing delivery cells 31 (cf.
In
If this internal gear pump is now connected on the high pressure side at the outlet opening 16 to the lubricating oil circulation, for example of an internal combustion engine, the oil pressure in the high pressure chamber 18 increases according to the absorption curve of the motor with increasing motor speed and hence (in the case of a rigid drive) pump speed. Via channels 23 and 24, which are clearly shown in
The hydraulic compressive force in the adjustment space 25 on the adjusting member 5 and hence, via the inner rotor 2, on the coil springs 8 and the pot-like intermediate member 6 and also on the axial surface of the outer rotor 3 via the pinion plate 46, 4 is supported via the securing ring 12 on the shaft 1. To prevent the securing ring 12 or the pot-like intermediate member 6 from running against the cover 10 at the shaft bearing 27 with great force, a compensating pressure region 22 which is subjected to high pressure via the channel 23 (
The alternative embodiment of the internal gear pump, shown in
The alternative embodiment of the internal gear pump has the housing 7 with the cover 10 belonging to the housing. The housing is provided with the rotor set chamber 40, which has the low pressure chamber 17 with the inlet opening 15 and the high pressure chamber 18 with the outlet opening 16 for a fluid. The rotor set chamber 40 holds the inner rotor 2 which is rotatable about the axis of rotation Di and can be driven by the shaft 1. The outer rotor 3a rotatably held in the rotor set chamber 40 has an outer rotor axis of rotation arranged eccentrically relative to the axis of rotation Di. The inner rotor 2 has outer teeth 33, and the outer rotor 3a has inner teeth 34, such that the outer rotor 3a rotates with the inner rotor 2 by the outer-inner teeth 33, 34 in a constant rotational ratio and, in the case of a rotary drive, forms the delivery cells 30, 31 in which the fluid is transported from the low pressure chamber 17 to the high pressure chamber 18. By means of the adjusting member 5 guided in an axially moveable manner in the inner teeth 34 of the outer rotor 3, an axial movement of the inner rotor 2 can be produced. The axial position of the inner rotor 2 relative to the outer rotor 3a is variable by the axial movement of the adjusting member 5 so that the volume of the delivery cells 30, 31 can be varied. Here,
The outer rotor 3a likewise has radial channels 41a in the tooth spaces between its inner teeth 34 in the region of the low pressure chamber 17 and of the high pressure chamber 18, but these radial channels 41a are not formed as radial bores in the middle of the outer rotor 3a, as can be seen in the first embodiment and as can be seen in
In addition, an annular intermediate plate 50 is provided between the cover 10 and the remaining housing 7, which intermediate plate has passages for the channels, the pattern of holes corresponding substantially to the pattern of holes of the housing 7.
The springs 8 are likewise supported via a pot-like intermediate member 6a and a securing ring 12 in the axial direction on the shaft 1, but the pot-like intermediate member 6a has an outer shape—in particular cylindrical outer shape—such that the intermediate member 6a touches the cover 10 of the housing 7 while providing a radial seal. In this context, a piston ring 48 is provided for sealing. Thus, a compensating pressure region 22a subjected to high pressure between the housing 10 and the pot-like intermediate member 6a and compensating the axial forces is formed between the pot-like intermediate member 6a and the cover 10 of the housing 10. In order to subject the compensating pressure region 22a to high pressure, a channel 49 which connects the compensating pressure region 22a to the high pressure chamber 18 is provided. This compensating pressure region 22a, too, is dimensioned so that hydraulic pressure in the compensating pressure region 22a counteracts the hydraulic pressure in the adjustment space 25 likewise subjected to high pressure. In other words, in this embodiment, the compensating pressure region 22a was moved from the side of the drive wheel 9,
Number | Date | Country | Kind |
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08100673.6 | Jan 2008 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2009/050630 | 1/21/2009 | WO | 00 | 9/27/2010 |