Variable volume storage device

Information

  • Patent Grant
  • 6290105
  • Patent Number
    6,290,105
  • Date Filed
    Monday, November 8, 1999
    25 years ago
  • Date Issued
    Tuesday, September 18, 2001
    23 years ago
Abstract
A variable volume storage device capable of eliminating or controlling contact between the contents and the atmosphere outside the device, designed so as to simultaneously prevent contact between the stored contents and any undesirable manufacturing materials used in the construction of the device by the entrapment of air pockets. This device is capable of functioning with any volume within its capacity, is easy to use, clean, and reuse, is simple in its operation, and allows the user full discretion in its application.
Description




CROSS REFERENCE TO RELATED APPLICATION




Not Applicable




BACKGROUND—FIELD OF INVENTION




This invention relates to adjustable volume containers, including containers for the storage and preservation of consumable liquid products which require isolation from the air and other elements to prevent undesirable chemical reactions.




BACKGROUND—DESCRIPTION OF PRIOR ART




In the storage of many items, liquid, solid and gas, the problem of isolating the item from contact with the gases in the surrounding atmosphere has been an ongoing battle. In the case of an open bottle of wine, for example, degradation due to oxidation begins almost immediately and is able to quickly alter, and at last ruin, the highly prized qualities for which the product was purchased.




Several arrangements are sited in prior art to deal with this situation. As it applies to flowable food items, U.S. Pat. No. 3,784,051 issued to Shaw on Jan. 8, 1974, U.S. Pat. No. 3,987,941 issued to Blessing on Oct. 26, 1976, and U.S. Pat. No. 4,723,674 issued to Nunes on Feb. 9, 1988 describe systems which will isolate stored products within a container from the atmosphere without. These patents show movable follower lids inserted into a container able to adjust to changes in volume due to dispensing, whether by removing the lid and serving, or by dispensing from a tap at the bottom.




These inventions are designed for short term storage and have limitations confining them to that purpose. More importantly, these inventions present a solution to only part of the problem. Many food items and other products can be degraded simply by being in contact with commonly accepted materials such as plastic, rubber, leather or others. Rubberizer and plasticiser compounds and other agents can leach into the stored products and alter their properties and flavors. In dealing with substances such as wine, which is subject to the incredibly sensitive inspection by the wine consumer, finding a system which sufficiently satisfies these needs has proved elusive.




Some additional inventions and methods devised to accomplish this task for use with wine have included:




Using a vacuum pump to evacuate the gases present in the products original container. This has proved somewhat effective in reducing oxidation, but has faults of its own. The vacuum created in the vessel tends to liberate volatile components of certain products, such as esters from wine. This effect makes this system less than desirable.




Transferring the wine to a smaller vessel which the wine will fill completely and seal that vessel, or keep on hand a collection of glass marbles so that when a vessel is not full, one could wash these marbles and drop them into the vessel until the air void is displaced by the rising fluid, then reseal that vessel. The fact that these methods are hardly ever used, especially in the food service industry, attests to its impracticality.




Until now, the best options in the minds of most wine connoisseurs has been to drink the whole bottle within hours of its being opened, or reserve the unused wine, as expensive as it may have been, for use in cooking. The reason being all of the heretofore known inventions suffer several disadvantages:




(a) The products are manufactured using materials which are deemed unacceptable to the consumer because they react with, or are perceived as reacting with, the stored contents.




(b) They are not convenient enough to use on a regular basis. This inhibits there acceptance as a system for daily use, such as food service situations, where many containers of products may be reduced in volume and stored again over and over each day.




(c) These systems do not satisfy the sensitivities of the consumer.




SUMMARY




A variable volume storage device for fragile fluids such as wine, comprising a container, a closure which is movable linearly within the container, and a sealable orifice. Those surfaces which come into direct contact with the contents are made of an inert material suitable for storing contents without adulteration such as, but not limited to, glass or stainless steel. Those materials necessary for creating hermetic seals are positioned so as not to come in direct contact with the contents. Isolation of these materials is accomplished by using there sealing abilities to simultaneously encapsulate tiny amounts of air into pockets. These air pockets act as buffers to isolate the contents from the seal materials.




OBJECTS AND ADVANTAGES




Accordingly, several objects and advantages of my variable volume storage device are to solve the problem of:




(a) Storing constantly varying volumes of materials, such as the unused contents of a open bottle of wine or other products, while restricting contact between these materials and perceive undesirable or reactive elements.




(b) Storing these materials in an easy and convenient manner.




(c) Appealing to the needs and sensitivities of the typical consumer of fine wines and other products.




Further advantages are that this variable volume containers design is both easy and affordable to manufacture, is of a simple design and requires little instruction in its use. Still further objects and advantages will become apparent from a consideration of the ensuing description and accompanying drawings.











DRAWING FIGURES





FIG. 1

shows a cross-sectional view of the preferred embodiment of this invention.





FIG. 2-A

is a partial non-sectional view from the front of the invention in

FIG. 1

, showing the orifice threads and a one possible air bleed groove arrangement.





FIG. 2-B

is a partial non-sectional view from the top of the invention in

FIG. 1

, showing the orifice and air bleed groove arrangement.





FIG. 3

Shows a enlarged cross-sectional view of a dispensing cap for the variable volume container, including a dispensing tube and valve assembly.





FIG. 4

is an enlarged partial view of

FIG. 1

showing the area where the air pocket is formed by the cover.





FIG. 5

is an enlarged partial view of

FIG. 1

depicting the orifice and cap in the fully closed position, showing where the air pocket is formed by the splash guard.











REFERENCE NUMERALS IN DRAWINGS





















10-container




12-splash guard







14-cover




16-lip ring







17-splash guard air pocket




18-peripheral seal







19-cover air pocket




20-threaded cap







22-cover orifice




24-protrusion







26-orifice threads




28-dispensing cap assembly







30-ball valve assembly




32-valve actuator assembly







34-coupling




36-dispensing tube







38-dispensing splash-guard




40-air bleed groove















DESCRIPTION—CURRENT PREFERRED EMBODIMENT OF THE INVENTION




The storage device presented in

FIG. 1

is comprised of a container


10


, which has straight sides, and a cover


14


. Both of these components are made of an acceptably inert material, such as stainless steel or glass, or other suitable materials. The preferred embodiment of container


10


is a cylindrical form, but any shape may be used if it is uniform along its length. Cover


14


fits inside container


10


and has a seal


18


at its periphery.

FIG. 4

shows how these three components combine to create the chamber which traps a cover air pocket


19


.

FIG. 1

shows that cover


14


has an integral orifice


22


and a means of sealing it. All the drawing figures show views of orifice threads


26


for this purpose.

FIG. 1

shows that container


10


has one closed end which has an inward protrusion


24


that mates with orifice


22


. In this embodiment, orifice threads


26


mate with a cap


20


. The orifice threads


26


may have one or more integral air bleed grooves


40


shown in

FIG. 2-A

and

FIG. 2-B

.

FIG. 1

shows that cap


20


has a splash guard


12


, which is made of a suitably inert material. Splash guard


12


is fitted inside cap


20


and extends out from the center of its sealing face where it overlaps orifice


22


. There is also a flexible lip seal


16


installed in cap


20


against this same sealing face.

FIG. 5

shows how the splash guard


12


, orifice


22


and lip seal


16


combine to create splash guard air pocket


17


.





FIG. 3

shows the preferred embodiment of a dispensing cap assembly


28


, wherein it is fitted with sealable conduit shown as a ball valve assembly


30


. A hollow dispensing splash-guard


38


is made from a suitably inert material. A valve actuator assembly


32


is attached to ball valve assembly


30


. A dispensing tube


36


is removably fastened to ball valve assembly


30


by means of a coupling


34


.




Other Embodiments of the Invention




Alternative embodiments may be developed utilizing these same features. Dispensing may be done by way of a valve or tap near the bottom of container


10


. The contents may also be removed under pressure by way of introducing compressed gas, weighing cover


14


to compress the contents, or by means of a pump. In cases where the size of container


10


increases, these features would be easily and advantageously incorporated into the previously described invention.




An additional embodiment may employ a self-sealing plug as a cap for orifice


22


. A stainless steel plug with a tapered pipe thread or a threaded plug with an outwardly tapered shoulder could be used as well as many other configurations. Orifice


22


may also be directly connected to other dispensing or processing apparatus.




Advantages




From the description above, a number of the advantages to my invention become evident:




(a) The design lends itself to alteration of size and shape so as to be adaptable to applications in many different industries and markets.




(b) This storage device can be incorporated into existing systems as a holding cell for short or long term storage.




(c) The variety of methods of filling, sealing, and dispensing the contents stored within my variable volume storage device make it useful in automated systems as well as being suited to manual operation, or both at one time.




Operation




In function, the stored product is placed inside (

FIG. 1

) container


10


. Cover


14


is inserted into container


10


with orifice


22


unstopped. Cover


14


is then pushed down into container


10


. This causes peripheral seal


18


to come into direct contact with the inner wall of container


10


. The internal atmosphere is pressurize by this movement, and is permitted to escape through orifice


22


. Cap


20


may be loosely installed at this time to aid in handling cover


14


. The internal atmosphere would then escape passed loosely fitting (

FIG. 2-A

and

FIG. 2-B

) orifice threads


26


. Additional aid in permitting the atmosphere to escape is provided by air bleed grove


40


. The gaseous atmosphere may thus be fully displaced. An amount of atmosphere may alternately be permitted to remain between the contents and the mouth of orifice


22


at the users discretion. Cap


20


(

FIG. 1

) is then installed and tightened over orifice


22


by means of mating threads. This action positions the elongated segment of splash guard


12


into orifice


22


. Splash guard


12


may simply rest inside of orifice


22


, or come into contact with orifice


22


at its rim as shown by dispensing splash guard


38


(FIG.


3


). It may alternately be held in contact with orifice


22


under tension. At the same time an elastomeric, flexible lip ring


16


is compressed between the rim face of orifice


22


and the opposite overlaying surface of cap


20


. This creates a airtight seal capable of preventing further atmospheric exchange. The amount of atmospheric gases the contents are exposed to for the duration of its storage time are thereby controlled.




Peripheral seal


18


is mounted to cover


14


and is made of a flexible elastomeric material. As cover


14


is pushed into the container, the compression and downward forces act on seal


18


. This causes seal


18


to deform to the juxtaposed surface and create an hermetic seal. The result is that seal


18


now creates a cover air pocket


19


(

FIG. 4

) between itself and the contents. This is done by trapping air in the small clearance gap between the inner wall of container


10


and outer peripheral wall of cover


14


. The contents cannot displace this trapped air. Cover air pocket


19


inhibits wetting engagement between the contents and seal


18


. The seal is positioned a predetermined distance up the peripheral wall of cover


14


. This location is away from the stored contents and determines the air pocket volume. The distance must be sufficient to prevent head pressure from compressing the contents into the gap between container


10


and cover


14


. The position of seal


18


would vary according to the surface tension of the contents, head pressure, and the need to overcome capillary action. The exact dimensions would therefor be specific to each application and can be obtained by calculation or testing.




Cap


20


(

FIG. 1

) makes use of a flexible elastomeric material in lip ring


16


to make it airtight. The function of splash guard


12


is to inhibit wetting engagement between the contents and lip ring


16


. This is accomplished in the same manner as stated above. By the entrapment of a splash guard air pocket


17


(

FIG. 5

) created by lip ring


16


, and bound annularly by orifice


22


and splash guard


12


or dispensing splash guard


38


.




To dispense the contents, (

FIG. 1

) simply loosen cap


20


. Then draw cover


14


up using cap


20


as a handle if needed. Air will bleed into the container passed cap


20


by way of air bleed groove


40


, and loosely fitted orifice threads


26


. Cover


14


can be completely removed and the contents poured from the open container


10


. Cover


14


can optionally be drawn up until integral orifice


22


extends beyond container


10


. Then cap


20


may be completely removed and the contents decanted through the open orifice


22


.




Dispensing cap assembly


28


(

FIG. 3

) depicts the preferred embodiment of a system to decant the contents without removing cap


20


. Dispensing tube


36


is removably attached to ball valve assembly


30


which is fixed to dispensing splash guard


38


. By applying downward pressure on cover


14


, the contents are forced out through hollow dispensing splash guard


38


under minimal pressure. The contents then pass through the ball valve assembly


30


if it is open. Ball valve assembly


30


is activated using valve actuator assembly


32


. The contents may then pass through coupling


34


and into dispensing tube


36


. Dispensing tube


36


is curved and extends latterly beyond container


10


. It is also long enough to extend beyond container


10


even when cover


14


is fully inserted. This allows the user to fill a glass or other suitable container without removing cover


14


. This further minimizes exposure to the atmosphere and peripheral seal


18


. Dispensing tube


36


may be is removable at coupling


34


as an aid to cleaning and storage.




As cover


14


reaches the bottom of the container, protrusion


24


enters into orifice


22


. Protrusion


24


displaces the volume of orifice


22


. This permits the invention to be effectively utilized with even a very small volume of stored contents.




The result of this method is an effective regulation of exposure between the contents and any reactive elements. This is accomplished by containing the stored product in a chamber free of reactive elements. Those materials which may be perceived as potentially reactive and are used in the construction of the invention are isolated from direct contact with the contents. This invention can be adjusted to be almost completely free of air. It also gives the consumer From here, it can be bled off. The contents will then be in wetting engagement with seal


18


and lip seal


16


. This may be done at the users discretion.




This storage device can also be used to allow a predetermined amount of air access to the contents. In the case of wine, this will allow it to “breath”, or oxidize, under a controlled environment.




Conclusion, Ramifications, and Scope




Accordingly, it can be seen that this invention describes in detail a device capable of being adjusted to accommodate infinite variations in the volume of contents stored within it. It also protects those contents from chemical exchange with undesirable elements whether they be in gaseous, liquid, or solid form. This invention also allows the consumer to alter the use this device as they see that the circumstances dictate. In addition, this device is designed to be reusable, easy to use and clean, as well as to be attractive, and appeal to the sensitivities of the consumer. Although the description above contains many specificities, these should not be construed as limiting the scope of the invention, but merely providing illustration of some of the presently preferred embodiments of this invention. Various other embodiments and ramifications are possible within its scope. For example, these same advantages could be incorporated into a device for storing gases or solid materials, or the device could be greatly enlarged or reduced in size and altered in shape. This invention can also be used in conjunction with other technology such as an induced atmosphere, pressure or vacuum systems, as well as facilitate additional dispensing technology. This invention is presented as a stand alone device, but could be incorporated as a component in other systems. Thus the scope of the invention should be determined by the appended claims and their legal equivalents, rather than by the examples given.



Claims
  • 1. A variable volume container, comprising:a bottom; an inner wall; a fitted closure, movable linearly along an inner surface of said inner wall while maintaining a contact with said inner surface by way of a peripheral sealer sufficient to create and maintain a hermetic seal, said closure having a sealable orifice with at least two configurations, a first configuration enabling a free flow in and out of said container, and a second configuration creating said hermetic seal, wherein the closure is positionable at a position so as to displace gaseous contents from said container while entrapping a gaseous pocket between said contents and said sealer so as to remove said sealer from wetting engagement with the stored contents, said gaseous pocket being bound annularly by said inner wall.
  • 2. The container recited in claim 1, wherein components of said container which come into wetting engagement with said contents are comprised from fundamentally inert materials.
  • 3. The container recited in claim 1, wherein said cover is comprised of a transparent material whereby said contents may be visible as it comes into contact with said cover.
  • 4. The container recited in claim 1, further comprising a threaded cap suitable for overlapping the orifice, the cap having an elongated retainer insertable into said orifice, and projecting outwardly from the overlapping contact surface of said cap so as to be enveloped by said orifice when said cap engages it, and a sealing means capable of creating a hermetic seal mounted upon said overlapping contact surface.
  • 5. The container recited in claim 4 wherein said threaded cap retainer has an integral dispensing conduit and a sealable orifice, said retaining means being housed within, and passing through said cap, whereby contents captured by said cap may periodically be made to pass through it without requiring the removal of said cap.
  • 6. The container recited in claim 4 wherein said threated cap retainer is composed of a fundamentally inert material not limited to, glass and stainless steel.
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Number Name Date Kind
33637 Dungan Nov 1861
523951 Van Fleet Jul 1894
1699873 Brodsky Jan 1929
1714482 Schmuziger May 1929
2341031 Flynn Feb 1944
2557952 Dumont Jun 1951
3362589 Kinnavy et al. Jan 1968
3578467 Huber May 1971
3784051 Shaw et al. Jan 1974
3804635 Weber Apr 1974
3987941 Blessing Oct 1976
4169671 Culler Oct 1979
4620794 Leka Nov 1986
4644807 Mar Feb 1987
4723674 Nunes Feb 1988
4759461 Sharples et al. Jul 1988
4790458 Moore Dec 1988
4951848 Keller Aug 1990
5882691 Conboy Mar 1999
5957338 Lohmann Sep 1999