Information
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Patent Grant
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6290105
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Patent Number
6,290,105
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Date Filed
Monday, November 8, 199925 years ago
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Date Issued
Tuesday, September 18, 200123 years ago
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CPC
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US Classifications
Field of Search
US
- 222 3831
- 222 3833
- 222 385
- 222 386
- 222 387
- 222 389
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International Classifications
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Abstract
A variable volume storage device capable of eliminating or controlling contact between the contents and the atmosphere outside the device, designed so as to simultaneously prevent contact between the stored contents and any undesirable manufacturing materials used in the construction of the device by the entrapment of air pockets. This device is capable of functioning with any volume within its capacity, is easy to use, clean, and reuse, is simple in its operation, and allows the user full discretion in its application.
Description
CROSS REFERENCE TO RELATED APPLICATION
Not Applicable
BACKGROUND—FIELD OF INVENTION
This invention relates to adjustable volume containers, including containers for the storage and preservation of consumable liquid products which require isolation from the air and other elements to prevent undesirable chemical reactions.
BACKGROUND—DESCRIPTION OF PRIOR ART
In the storage of many items, liquid, solid and gas, the problem of isolating the item from contact with the gases in the surrounding atmosphere has been an ongoing battle. In the case of an open bottle of wine, for example, degradation due to oxidation begins almost immediately and is able to quickly alter, and at last ruin, the highly prized qualities for which the product was purchased.
Several arrangements are sited in prior art to deal with this situation. As it applies to flowable food items, U.S. Pat. No. 3,784,051 issued to Shaw on Jan. 8, 1974, U.S. Pat. No. 3,987,941 issued to Blessing on Oct. 26, 1976, and U.S. Pat. No. 4,723,674 issued to Nunes on Feb. 9, 1988 describe systems which will isolate stored products within a container from the atmosphere without. These patents show movable follower lids inserted into a container able to adjust to changes in volume due to dispensing, whether by removing the lid and serving, or by dispensing from a tap at the bottom.
These inventions are designed for short term storage and have limitations confining them to that purpose. More importantly, these inventions present a solution to only part of the problem. Many food items and other products can be degraded simply by being in contact with commonly accepted materials such as plastic, rubber, leather or others. Rubberizer and plasticiser compounds and other agents can leach into the stored products and alter their properties and flavors. In dealing with substances such as wine, which is subject to the incredibly sensitive inspection by the wine consumer, finding a system which sufficiently satisfies these needs has proved elusive.
Some additional inventions and methods devised to accomplish this task for use with wine have included:
Using a vacuum pump to evacuate the gases present in the products original container. This has proved somewhat effective in reducing oxidation, but has faults of its own. The vacuum created in the vessel tends to liberate volatile components of certain products, such as esters from wine. This effect makes this system less than desirable.
Transferring the wine to a smaller vessel which the wine will fill completely and seal that vessel, or keep on hand a collection of glass marbles so that when a vessel is not full, one could wash these marbles and drop them into the vessel until the air void is displaced by the rising fluid, then reseal that vessel. The fact that these methods are hardly ever used, especially in the food service industry, attests to its impracticality.
Until now, the best options in the minds of most wine connoisseurs has been to drink the whole bottle within hours of its being opened, or reserve the unused wine, as expensive as it may have been, for use in cooking. The reason being all of the heretofore known inventions suffer several disadvantages:
(a) The products are manufactured using materials which are deemed unacceptable to the consumer because they react with, or are perceived as reacting with, the stored contents.
(b) They are not convenient enough to use on a regular basis. This inhibits there acceptance as a system for daily use, such as food service situations, where many containers of products may be reduced in volume and stored again over and over each day.
(c) These systems do not satisfy the sensitivities of the consumer.
SUMMARY
A variable volume storage device for fragile fluids such as wine, comprising a container, a closure which is movable linearly within the container, and a sealable orifice. Those surfaces which come into direct contact with the contents are made of an inert material suitable for storing contents without adulteration such as, but not limited to, glass or stainless steel. Those materials necessary for creating hermetic seals are positioned so as not to come in direct contact with the contents. Isolation of these materials is accomplished by using there sealing abilities to simultaneously encapsulate tiny amounts of air into pockets. These air pockets act as buffers to isolate the contents from the seal materials.
OBJECTS AND ADVANTAGES
Accordingly, several objects and advantages of my variable volume storage device are to solve the problem of:
(a) Storing constantly varying volumes of materials, such as the unused contents of a open bottle of wine or other products, while restricting contact between these materials and perceive undesirable or reactive elements.
(b) Storing these materials in an easy and convenient manner.
(c) Appealing to the needs and sensitivities of the typical consumer of fine wines and other products.
Further advantages are that this variable volume containers design is both easy and affordable to manufacture, is of a simple design and requires little instruction in its use. Still further objects and advantages will become apparent from a consideration of the ensuing description and accompanying drawings.
DRAWING FIGURES
FIG. 1
shows a cross-sectional view of the preferred embodiment of this invention.
FIG. 2-A
is a partial non-sectional view from the front of the invention in
FIG. 1
, showing the orifice threads and a one possible air bleed groove arrangement.
FIG. 2-B
is a partial non-sectional view from the top of the invention in
FIG. 1
, showing the orifice and air bleed groove arrangement.
FIG. 3
Shows a enlarged cross-sectional view of a dispensing cap for the variable volume container, including a dispensing tube and valve assembly.
FIG. 4
is an enlarged partial view of
FIG. 1
showing the area where the air pocket is formed by the cover.
FIG. 5
is an enlarged partial view of
FIG. 1
depicting the orifice and cap in the fully closed position, showing where the air pocket is formed by the splash guard.
REFERENCE NUMERALS IN DRAWINGS
|
10-container
12-splash guard
|
14-cover
16-lip ring
|
17-splash guard air pocket
18-peripheral seal
|
19-cover air pocket
20-threaded cap
|
22-cover orifice
24-protrusion
|
26-orifice threads
28-dispensing cap assembly
|
30-ball valve assembly
32-valve actuator assembly
|
34-coupling
36-dispensing tube
|
38-dispensing splash-guard
40-air bleed groove
|
|
DESCRIPTION—CURRENT PREFERRED EMBODIMENT OF THE INVENTION
The storage device presented in
FIG. 1
is comprised of a container
10
, which has straight sides, and a cover
14
. Both of these components are made of an acceptably inert material, such as stainless steel or glass, or other suitable materials. The preferred embodiment of container
10
is a cylindrical form, but any shape may be used if it is uniform along its length. Cover
14
fits inside container
10
and has a seal
18
at its periphery.
FIG. 4
shows how these three components combine to create the chamber which traps a cover air pocket
19
.
FIG. 1
shows that cover
14
has an integral orifice
22
and a means of sealing it. All the drawing figures show views of orifice threads
26
for this purpose.
FIG. 1
shows that container
10
has one closed end which has an inward protrusion
24
that mates with orifice
22
. In this embodiment, orifice threads
26
mate with a cap
20
. The orifice threads
26
may have one or more integral air bleed grooves
40
shown in
FIG. 2-A
and
FIG. 2-B
.
FIG. 1
shows that cap
20
has a splash guard
12
, which is made of a suitably inert material. Splash guard
12
is fitted inside cap
20
and extends out from the center of its sealing face where it overlaps orifice
22
. There is also a flexible lip seal
16
installed in cap
20
against this same sealing face.
FIG. 5
shows how the splash guard
12
, orifice
22
and lip seal
16
combine to create splash guard air pocket
17
.
FIG. 3
shows the preferred embodiment of a dispensing cap assembly
28
, wherein it is fitted with sealable conduit shown as a ball valve assembly
30
. A hollow dispensing splash-guard
38
is made from a suitably inert material. A valve actuator assembly
32
is attached to ball valve assembly
30
. A dispensing tube
36
is removably fastened to ball valve assembly
30
by means of a coupling
34
.
Other Embodiments of the Invention
Alternative embodiments may be developed utilizing these same features. Dispensing may be done by way of a valve or tap near the bottom of container
10
. The contents may also be removed under pressure by way of introducing compressed gas, weighing cover
14
to compress the contents, or by means of a pump. In cases where the size of container
10
increases, these features would be easily and advantageously incorporated into the previously described invention.
An additional embodiment may employ a self-sealing plug as a cap for orifice
22
. A stainless steel plug with a tapered pipe thread or a threaded plug with an outwardly tapered shoulder could be used as well as many other configurations. Orifice
22
may also be directly connected to other dispensing or processing apparatus.
Advantages
From the description above, a number of the advantages to my invention become evident:
(a) The design lends itself to alteration of size and shape so as to be adaptable to applications in many different industries and markets.
(b) This storage device can be incorporated into existing systems as a holding cell for short or long term storage.
(c) The variety of methods of filling, sealing, and dispensing the contents stored within my variable volume storage device make it useful in automated systems as well as being suited to manual operation, or both at one time.
Operation
In function, the stored product is placed inside (
FIG. 1
) container
10
. Cover
14
is inserted into container
10
with orifice
22
unstopped. Cover
14
is then pushed down into container
10
. This causes peripheral seal
18
to come into direct contact with the inner wall of container
10
. The internal atmosphere is pressurize by this movement, and is permitted to escape through orifice
22
. Cap
20
may be loosely installed at this time to aid in handling cover
14
. The internal atmosphere would then escape passed loosely fitting (
FIG. 2-A
and
FIG. 2-B
) orifice threads
26
. Additional aid in permitting the atmosphere to escape is provided by air bleed grove
40
. The gaseous atmosphere may thus be fully displaced. An amount of atmosphere may alternately be permitted to remain between the contents and the mouth of orifice
22
at the users discretion. Cap
20
(
FIG. 1
) is then installed and tightened over orifice
22
by means of mating threads. This action positions the elongated segment of splash guard
12
into orifice
22
. Splash guard
12
may simply rest inside of orifice
22
, or come into contact with orifice
22
at its rim as shown by dispensing splash guard
38
(FIG.
3
). It may alternately be held in contact with orifice
22
under tension. At the same time an elastomeric, flexible lip ring
16
is compressed between the rim face of orifice
22
and the opposite overlaying surface of cap
20
. This creates a airtight seal capable of preventing further atmospheric exchange. The amount of atmospheric gases the contents are exposed to for the duration of its storage time are thereby controlled.
Peripheral seal
18
is mounted to cover
14
and is made of a flexible elastomeric material. As cover
14
is pushed into the container, the compression and downward forces act on seal
18
. This causes seal
18
to deform to the juxtaposed surface and create an hermetic seal. The result is that seal
18
now creates a cover air pocket
19
(
FIG. 4
) between itself and the contents. This is done by trapping air in the small clearance gap between the inner wall of container
10
and outer peripheral wall of cover
14
. The contents cannot displace this trapped air. Cover air pocket
19
inhibits wetting engagement between the contents and seal
18
. The seal is positioned a predetermined distance up the peripheral wall of cover
14
. This location is away from the stored contents and determines the air pocket volume. The distance must be sufficient to prevent head pressure from compressing the contents into the gap between container
10
and cover
14
. The position of seal
18
would vary according to the surface tension of the contents, head pressure, and the need to overcome capillary action. The exact dimensions would therefor be specific to each application and can be obtained by calculation or testing.
Cap
20
(
FIG. 1
) makes use of a flexible elastomeric material in lip ring
16
to make it airtight. The function of splash guard
12
is to inhibit wetting engagement between the contents and lip ring
16
. This is accomplished in the same manner as stated above. By the entrapment of a splash guard air pocket
17
(
FIG. 5
) created by lip ring
16
, and bound annularly by orifice
22
and splash guard
12
or dispensing splash guard
38
.
To dispense the contents, (
FIG. 1
) simply loosen cap
20
. Then draw cover
14
up using cap
20
as a handle if needed. Air will bleed into the container passed cap
20
by way of air bleed groove
40
, and loosely fitted orifice threads
26
. Cover
14
can be completely removed and the contents poured from the open container
10
. Cover
14
can optionally be drawn up until integral orifice
22
extends beyond container
10
. Then cap
20
may be completely removed and the contents decanted through the open orifice
22
.
Dispensing cap assembly
28
(
FIG. 3
) depicts the preferred embodiment of a system to decant the contents without removing cap
20
. Dispensing tube
36
is removably attached to ball valve assembly
30
which is fixed to dispensing splash guard
38
. By applying downward pressure on cover
14
, the contents are forced out through hollow dispensing splash guard
38
under minimal pressure. The contents then pass through the ball valve assembly
30
if it is open. Ball valve assembly
30
is activated using valve actuator assembly
32
. The contents may then pass through coupling
34
and into dispensing tube
36
. Dispensing tube
36
is curved and extends latterly beyond container
10
. It is also long enough to extend beyond container
10
even when cover
14
is fully inserted. This allows the user to fill a glass or other suitable container without removing cover
14
. This further minimizes exposure to the atmosphere and peripheral seal
18
. Dispensing tube
36
may be is removable at coupling
34
as an aid to cleaning and storage.
As cover
14
reaches the bottom of the container, protrusion
24
enters into orifice
22
. Protrusion
24
displaces the volume of orifice
22
. This permits the invention to be effectively utilized with even a very small volume of stored contents.
The result of this method is an effective regulation of exposure between the contents and any reactive elements. This is accomplished by containing the stored product in a chamber free of reactive elements. Those materials which may be perceived as potentially reactive and are used in the construction of the invention are isolated from direct contact with the contents. This invention can be adjusted to be almost completely free of air. It also gives the consumer From here, it can be bled off. The contents will then be in wetting engagement with seal
18
and lip seal
16
. This may be done at the users discretion.
This storage device can also be used to allow a predetermined amount of air access to the contents. In the case of wine, this will allow it to “breath”, or oxidize, under a controlled environment.
Conclusion, Ramifications, and Scope
Accordingly, it can be seen that this invention describes in detail a device capable of being adjusted to accommodate infinite variations in the volume of contents stored within it. It also protects those contents from chemical exchange with undesirable elements whether they be in gaseous, liquid, or solid form. This invention also allows the consumer to alter the use this device as they see that the circumstances dictate. In addition, this device is designed to be reusable, easy to use and clean, as well as to be attractive, and appeal to the sensitivities of the consumer. Although the description above contains many specificities, these should not be construed as limiting the scope of the invention, but merely providing illustration of some of the presently preferred embodiments of this invention. Various other embodiments and ramifications are possible within its scope. For example, these same advantages could be incorporated into a device for storing gases or solid materials, or the device could be greatly enlarged or reduced in size and altered in shape. This invention can also be used in conjunction with other technology such as an induced atmosphere, pressure or vacuum systems, as well as facilitate additional dispensing technology. This invention is presented as a stand alone device, but could be incorporated as a component in other systems. Thus the scope of the invention should be determined by the appended claims and their legal equivalents, rather than by the examples given.
Claims
- 1. A variable volume container, comprising:a bottom; an inner wall; a fitted closure, movable linearly along an inner surface of said inner wall while maintaining a contact with said inner surface by way of a peripheral sealer sufficient to create and maintain a hermetic seal, said closure having a sealable orifice with at least two configurations, a first configuration enabling a free flow in and out of said container, and a second configuration creating said hermetic seal, wherein the closure is positionable at a position so as to displace gaseous contents from said container while entrapping a gaseous pocket between said contents and said sealer so as to remove said sealer from wetting engagement with the stored contents, said gaseous pocket being bound annularly by said inner wall.
- 2. The container recited in claim 1, wherein components of said container which come into wetting engagement with said contents are comprised from fundamentally inert materials.
- 3. The container recited in claim 1, wherein said cover is comprised of a transparent material whereby said contents may be visible as it comes into contact with said cover.
- 4. The container recited in claim 1, further comprising a threaded cap suitable for overlapping the orifice, the cap having an elongated retainer insertable into said orifice, and projecting outwardly from the overlapping contact surface of said cap so as to be enveloped by said orifice when said cap engages it, and a sealing means capable of creating a hermetic seal mounted upon said overlapping contact surface.
- 5. The container recited in claim 4 wherein said threaded cap retainer has an integral dispensing conduit and a sealable orifice, said retaining means being housed within, and passing through said cap, whereby contents captured by said cap may periodically be made to pass through it without requiring the removal of said cap.
- 6. The container recited in claim 4 wherein said threated cap retainer is composed of a fundamentally inert material not limited to, glass and stainless steel.
US Referenced Citations (20)