The invention relates to a gas exchange valve mechanism for an internal combustion engine. In particular the invention relates to a gas exchange valve mechanism for an internal combustion engine operable to selectively open and close a gas exchange valve to accomplish an engine brake during an engine brake mode of an engine.
In order to provide efficient braking systems on vehicles, supplementary brake systems to the disc or drum brakes are frequently provided. An example of such a system is an engine compression braking system. Engine compression braking generally operates such that the engine is operated in a braking mode where little or no fuel is supplied to the cylinder or cylinders operating in a braking mode. The piston is allowed to compress the gas present in the cylinder. Before expansion takes place a valve is opened to discharge the compressed air. Power is consumed during the compression of the gas which results in braking of the engine. The control of opening and closing of a valve included in the engine compression braking system may be performed by valve mechanism for an internal combustion engine operable to selectively open and close a valve to accomplish an engine brake during an engine brake mode of an engine. The gas exchange valve mechanism includes a cam follower in biased abutment against a cam element for actuation of a rocker arm connected to said gas exchange valve. The rocker arm is connected to the valve for controlled actuation thereof. The compression and discharge of compressed air may suitable take place during a compression stroke of the engine. An example of an engine compression braking system is provided in U.S. Pat. No. 6,253,730.
U.S. Pat. No. 6,253,730 relates to an exhaust valve mechanism for an internal combustion engine. The exhaust valve mechanism includes a cam shaft having an exhaust valve cam element including a main lift portion and at least one brake lift portion. During the main lift portion the rocker arm opens the exhaust valve or valves of a cylinder to reach a fully open position to enable scavenging of exhausts during a normal power mode of the engine. During the brake lift portion the gas contained in the cylinder should be discharged after having been compressed at a compression stroke in order to achieve engine braking. The brake lift portion is considerably smaller than the main lift portion and occurs preferably at the end of the compression stroke. A further brake lift portion may be provided at the beginning of the compression stroke or just before the compression stroke in order to admit gas at higher pressure at an exhaust manifold enter the cylinder when the gases in the cylinder has a lower pressure which is the case around bottom dead centre of the piston.
The exhaust valve mechanism according to U.S. Pat. No. 6,253,730 furthermore includes a rocker arm mounted on a rocker arm shaft, said rocker arm provided with a cam follower in biased abutment against the exhaust valve cam element for actuation of the rocker arm.
In order to allow the gas exchange valve mechanism to operate during both normal power mode of the engine and engine compression braking mode, the gas exchange valve mechanism further includes an actuator piston bore formed in the rocker arm. The actuator piston bore defining an actuator cylinder housing an actuator piston slidably arranged in said actuator cylinder. The actuator piston is arranged in abutment with a gas exchange valve for selective actuation of the gas exchange valve. A braking fluid circuit is formed in the rocker arm. The braking fluid circuit connecting said piston bore with a control valve selectively connecting the braking fluid circuit to a braking fluid supply line or a braking fluid drain line. Depending on whether the braking fluid circuit is connected to the supply line or drain line, a high or a low brake fluid pressure will be present on the remote side to the actuator piston with relation to reset valve, the During normal operation the actuator cylinder will not be supplied with high pressure braking fluid and the actuator piston will not transmit sufficient pressure to the gas exchange valve to obtain opening of the same. Instead, the actuator piston will be pressed into the actuator cylinder. When the cam follower enters the main lift portion a contact shoe is engaged with the gas exchange valve or a gas exchange valve overhead to allow the continued movement of the rocker arm to open the gas exchange valve during the gas exchange gas discharge stroke.
The gas exchange valve mechanism further includes a reset valve being arranged in the braking fluid circuit to open or close a connection between said piston bore and said control valve. Opening of the reset valve allows discharge of brake fluid from the actuator cylinder and closing of the gas exchange gas valve. A reset valve actuator mechanism controlling actuation of said reset valve is included to in the gas exchange valve mechanism. The reset valve actuator mechanism disclosed in U.S. Pat. No. 6,253,730 includes a reset contact element mounted on an engine component. The position of the reset contact element is such that a stem on the reset valve engages with the reset contact element when the rocker arm is at a desired location. That is the rocker arm must have lifted the exhaust gas valve to a certain position before unloading of the pressure in the actuator cylinder may take place.
This leads to that the opening of the reset valve cannot be performed independently of the position of the rocker arm. Since the opening of the reset valve requires that the rocker arm proceeds beyond the fully open stage of the gas exchange valve obtained by the brake lift portion, otherwise contact would already have been established between the reset contact element and the reset valve, opening of the reset valve is performed when the brake fluid in the actuator cylinder is set under pressure due to the compression of a valve spring made by the actuator piston. The necessity to open the reset valve when brake fluid in the actuator cylinder defined in the piston bore is set under pressure leads to increased wear of the components and increased requirements for structural rigidity of the components, which may lead to heavier and more bulky design of the arrangement.
It is desirable to enable slimmer design of a gas exchange valve mechanism for an internal combustion engine. It is also desirable to provide an arrangement which enables opening of a reset valve at a desired operating point independently of the pivotal position of the rocker arm.
The invention relates, according to an aspect thereof, to a valve mechanism for an internal combustion engine operable to selectively open and close a gas exchange valve to accomplish an engine brake during an engine brake mode of an engine. The valve mechanism includes a cam follower in biased abutment against a cam element for actuation of a rocker arm connected to the gas exchange valve.
The connection between the rocker arm and the gas exchange valve may be performed via an actuator piston housed in a bore formed in the rocker arm.
The actuator piston may be arranged in abutment with a gas exchange valve for selective actuation of the gas exchange valve.
According to the invention the valve mechanism further includes a reset valve actuator with a second cam follower in biased abutment against a reset valve cam element for actuation of a reset valve.
Since the actuation of the reset valve is controlled by a cam element the opening and closing of the reset valve may be accomplished independently of the position of the rocker arm. This enables opening of the reset valve in a situation when the gas exchange valve is closed.
The gas exchange valve may preferably be an exhaust valve.
The gas exchange cam element may be arranged on a cam shaft and include a main lift portion and at least one brake lift portion. The main lift portion may control the lift of an exhaust valve for scavenging of exhaust gases from a combustion chamber of the engine during an exhaust stroke under normal operation of the engine. The brake lift portion ensures that compressed gas may be released via the gas exchange valve during engine brake.
The valve mechanism may further include an actuator piston bore formed in the rocker arm. The actuator piston bore housing an actuator piston slidably arranged in said actuator piston bore. The actuator piston is arranged in abutment with a gas exchange valve for selective actuation of the gas exchange valve.
The valve mechanism may further include a braking fluid circuit formed in said rocker arm, said braking fluid circuit connecting said piston bore with a control valve selectively connecting the braking fluid circuit to a braking fluid supply line or a braking fluid drain line. The control valve selectively enables the valve mechanism to operate in either of a normal operation power mode or in a engine brake mode depending on whether the control valve supplies pressurized braking fluid to the piston bore or not.
The reset valve is arranged in the braking fluid circuit to allow draining of oil trapped in the open or close a connection between said piston bore and said control valve.
The reset valve cam element and said gas exchange valve cam element may be provided on a common cam shaft.
The reset valve cam element and said gas exchange valve cam element may be separate elements or formed as a single cam element. In any case two separate cam followers are used, one enabling control of the gas exchange valve via the pivotal position of the rocker arm and one enabling control of the reset valve element via a reset valve actuator. The use of two separate cam followers enables independent control of the reset valve in relation to the pivotal position of the rocker arm. It is hence possible to open the reset valve in an unloaded state when the rocker arm does urge the gas exchange valve into an open position. In this state the brake liquid in an actuator piston bore will not be set under pressure due to the contact between the rocker arm and the actuator piston, leading to lower wear of the components and lower requirements for structural rigidity of the components.
The second cam follower may include an arced concave portion faced toward said cam element. The use of an arced cam follower instead of a cam follower providing a distinct single point contact, such as the contact between a cam and a cam roller, enables extended contact between a cam peak and the cam during rotation of the cam shaft. A prolonged opening time of the reset valve can then be accomplished facilitating use of a common cam element for the gas exchange valve and the reset valve.
The reset valve actuator may include a reset member which is pivotally supported around an axis which is parallel and off set in relation to a pivot axle for said rocker arm. The reset member may be arranged to be pivoted by said reset valve cam element via the second cam follower. The second cam follower may be an integral part of the reset member.
The reset member may include a trace or opening having an extension in a circumferential direction allowing a reset valve stem to remain in an extended position while said second cam follower is positioned on a base circle of said reset valve cam element during movement of said first cam follower around the periphery of said exhaust valve cam element.
The reset member may further include a ramp portion extending in a radial direction from said trace or opening allowing a reset valve stem to transfer between an extended position when said valve stem is located in said trace or opening to a retracted position due to a relative movement of said valve stem and ramp portion in a radial direction following a pivoting movement of said reset member.
The reset valve stem may reach its fully retracted position at a maximum height of the reset valve cam element.
Embodiments of the invention will be described in further detail below with references to appended drawings where,
a shows a detail of
In
The valve mechanism 1 further includes a reset valve actuator 23. The reset valve actuator 23 is arranged to open and close the reset valve 22. The reset valve 22 arranged in a braking fluid circuit connecting the inner space 24 with a control valve 59. The braking fluid circuit includes a brake fluid conduit 55 which connects the inner space 24 with the reset valve 22, as shown in
The reset valve actuator 23 includes a cam element 29, a second cam follower 27, and a reset member 25, as will be explained in more detail below. The reset valve arrangement 21 is shown in cross section along an axis parallel with a cam shaft in
The reset valve 22 may preferably be designed as a ball check valve 40 allowing fluid to flow from the control valve 59 to the inner space 24 of the actuator cylinder 51 via a passage 43 defined by the valve seat 42 in the reset valve 22, while preventing flow of braking fluid in the opposite direction unless the reset valve 22 is opened. The flow of the braking fluid is controlled by a ball 44 arranged in a space 46 and having a spring 48 urging the ball against the valve seat 42 for closing of the passage 43. A reset valve stem 50 may be urged to open the passage 43 by pressing the ball 44 against the spring 48. The reset valve stem 50 is biased in a direction toward the ball by a spring 52.
The inlet conduit 49 is connected to the fluid conduit 57 in a braking fluid circuit connecting said inner space 24 of the actuator cylinder 51 with a control valve 59 selectively connecting the braking fluid circuit to a braking fluid supply line 61 or a braking fluid drain line 63. Depending on whether the braking fluid circuit is connected to the supply line 61 or drain line 63, a high or a low brake fluid pressure will be present in the pressure chamber 45.
During normal operation the actuator cylinder will not be supplied with high pressure braking fluid. The spring 52 will therefore act on the reset valve stem to open the reset valve. Hence, the actuator piston 53 will not transmit sufficient pressure to the gas exchange valve to obtain opening of the same. Instead, the actuator piston will be pressed into the actuator cylinder.
When a low pressure is present in a pressure chamber 45 defined in a reset valve housing 47, which is the case when the braking fluid drain line is connected via the control valve 59, the spring 52 will urge the ball 44 from its seat and the reset valve will be open. A low pressure in the pressure chamber will be present when the engine operates in normal combustion mode.
When a high pressure is present in the pressure chamber 45 defined in the reset valve 22, which is the case when a inlet conduit 49 is connected to braking fluid supply line, the spring 52 will be compressed by the pressure in the pressure chamber and the valve stem will be allowed to penetrate into the slot or recess 54 in a reset member 25. A slot may be used if encapsulation of a reset valve stem head 58 is not desirable. A recess may be used if encapsulation of the reset valve stem head 58 is desirable. When the valve stem has penetrated into the slot or recess 54, the ball 44 will be pressed against its seat by the spring 48 and the reset valve will be closed. A high pressure in the pressure chamber will be present when the engine operates in engine brake mode. When the relative position between the slot or recess and the valve stem 50 is altered via movement of the reset member 25 caused by the movement of the second cam follower 27, the reset valve stem will be made to leave the slot or recess and the reset valve stem will open the reset valve.
The reset valve arrangement 21 may be housed in the rocker arm 9, is suitably arranged in a direction such that the reset valve stem is parallel with a length axis of a cam shaft of the engine. The reset valve stem 50 protrudes out from the rocker arm and into the slot or recess 54 in a reset member 25. The reset member 25 and its function are readily apparent from
When the rocker arm pivots due to the movement of the cam follower 5 in biased abutment with the gas exchange cam element 7, the protruding portion of the reset valve stem 50 will perform an arced movement with respect to the reset member 25. When the reset cam follower 27 is on a base circle of the reset cam element 29 the arced movement of the reset valve stem in a direction transverse to the length axis of the valve stern 50 will be constituted by a circle segment having a radius r which is the distance between a centre of the pivot axle 11 and a centre of the valve stem 50. The slot or recess 54 of the reset member has an arced shaped portion allowing the reset valve stem to be in an extended position during movement of the rocker arm. A ramp portion 65 may be present in abutment with the slot or recess 54. The ramp portion will come into contact with the reset valve stem when the second cam follower 27 leaves its base circle defining the radial relative position between the reset valve stem and the reset member 25. When the second cam follower 27 is positioned on the base circle of the reset cam element 29, the reset valve stem 50 will be located in the slot or recess 54 allowing full extension of the reset valve stem such that the reset valve is not opened. When the second cam follower 27 leaves the base circle, the relative position between the reset valve stem 50 and the reset member 25 will be altered such that the reset valve stem 50 may leave the slot or recess 54 and enter to the ramp portion 65 resulting in that the reset valve stem is forced towards the ball 44. When the second cam follower has reached a certain height the reset valve stem will be located at a reset portion area 67 of the reset member, where the reset member will urge the reset valve stem to push the ball to open the valve.
In
That is the shape of the lobes 7a, 7b on the gas exchange cam element 7 may be such that the arced movement of the reset valve stem 50 in relation to the reset member 25, when the reset cam follower 29 is On its base circle, performs an arced movement in the form of a circle segment having an opening angle between the angles amjn and amax. The slot or recess 54 may extend such that the reset valve stem 50 may be fully extended such to not urge the valve stem 50 to open the reset valve 22 during a full revolution of the gas exchange cam element 7.
As have been explained above, the reset member 25 is pivotally supported around an axis 33 which is parallel and off set in relation to a pivot axis for said rocker arm. When the reset member 25 is pivoted around the pivot axis 33 resulting from actuation by the second cam follower 27, a relative movement between the reset valve stem 50 and the reset member will take place. It should be noted here that the terms radial and circumferential direction are referred to a polar coordinate system having its centre at the pivot axis 12 of the pivot axle 11 for the rocker arm, not at the pivot axis 33 of the reset member 25. For this reason recess member is provided with a ramp portion 65 in abutment with the slot or recess 54. When the second rocker arm 27 leaves its base circle, a relative movement will take place between the valve stem 50 and the reset member in the radial direction, allowing the ramp portion 65 to engage with the reset valve stem 50 to open the reset valve. The reset member 50 thus includes a slot or recess 54 which has an arced portion having a shape of a circle segment having an opening angle at least between the angles amin and aopen or amax. The extension of the arced portion of the slot of the recess in a radial direction is such that the reset valve stem does not open the valve when present in the slot or recess. The slot or recess 54 has thus a base with a radial extension exceeding a diameter of the valve stem. The reset member also includes ramp portion 65 which abuts the slot or recess and forms a shoulder thereof. The ramp portion would optionally be located radially inside and/or outside of the slot or recess. Due to that when turning the reset member, the relative movement between the reset valve stem and the reset member will be arc shaped around the pivot axis 33, which is off set in relation to the pivot axis 12 and has a different radius R. The reset valve stem will thus leave the slot or recess and enter into the ramp portion when the second cam follower leaves the base circle of the reset cam element. The ramp portion can be located either radially inside or radially outside of the base portion or both radially outside and inside of the base portion.
In
In
In
The reset member thus engages with the reset valve stem 50 to open the reset valve, as is indicated in
In
The rocker arm movement indicated in the middle diagram 76 reflects the shape of the gas exchange cam element and includes lobes defining a main exhaust lift 78 and two engine brake lifts 80, 82. Since the pressure is low in the actuator cylinder, the gas exchange valve cannot be opened by the movement of the rocker arm during the brake lifts. The shape of the reset valve cam element will however enable release during the main lobe 78 such that low pressure brake fluid trapped in the actuator cylinder does not prevent the actuator piston to assume a base position which precisely defines the intended lift of the exhaust valve during power stroke. The resulting exhaust valve lift is shown in the lower diagram 84. It should be noted that the exhaust valve is only open during the exhaust stroke.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE2009/000518 | 12/16/2009 | WO | 00 | 9/21/2012 |
Publishing Document | Publishing Date | Country | Kind |
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WO2011/075008 | 6/23/2011 | WO | A |
Number | Name | Date | Kind |
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5507261 | Johnson, Jr. | Apr 1996 | A |
6253730 | Gustafson | Jul 2001 | B1 |
6450144 | Janak et al. | Sep 2002 | B2 |
6694933 | Lester | Feb 2004 | B1 |
20040168660 | Persson et al. | Sep 2004 | A1 |
20050000498 | Persson | Jan 2005 | A1 |
20060081213 | Yang et al. | Apr 2006 | A1 |
Number | Date | Country |
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0146578 | Jun 2001 | WO |
02095203 | Nov 2002 | WO |
Entry |
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Supplementary European Search Report (Aug. 20, 2013) for corresponding European App. EP 09 85 2346. |
Chinese Search Report (Jan. 16, 2014) for corresponding Chinese App. 200980162959.2. |
International Search Report (Sep. 9, 2010) for corresponding international application No. PCT/SE2009/000518. |
Number | Date | Country | |
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20130042835 A1 | Feb 2013 | US |