The present application claims priority from Japanese application serial no. 2005-232727, filed on Aug. 11, 2005, the content of which is hereby incorporated by reference into this application.
The present invention relates to a vector controller for a permanent magnet synchronous motor and, more particularly, to a controller that motor constant identification immediately before or during an actual operation and automatically modifies motor constants set in a control system, thereby achieving torque control with high accuracy and superior responsiveness.
A technology for identifying motor constants in a vector control method for a permanent magnet synchronous motor is disclosed in Japanese Patent Laid-Open No. 2001-145399. In the technology in said Patent Document, d-axis and q-axis voltages are detected by a detector attached to an electric power converter, and motor constants are identified by three processes described below.
(1) An induced voltage coefficient of the motor is identified from a difference between a voltage command value and the detected voltage value for the q-axis (torque) component in vector control.
(2) A motor resistance value is identified from a difference between a voltage command value and the detected voltage value for the d-axis (magnetic flux) component in vector control.
(3) If the motor resistance value identified in (2) above exceeds a limit value, a switchover occurs to an operation for identifying a q-axis inductance from the voltage difference of the d-axis component.
In the method described in Patent Document 1 above, a voltage detector specific to the electric power converter is required. Accuracy in identifying motor constants used for control is also lowered due to a voltage offset and the like. This may deteriorate control characteristics.
An object of the present invention is to provide a vector controller for a permanent magnet synchronous motor that achieves torque control with high accuracy and superior responsiveness without a detector and other means being added.
The inventive vector controller for a permanent magnet synchronous motor uses second current command values, which are intermediate values calculated from first current command values for the d-axis and q-axis and detected current values, as well as a frequency command value and motor constants to:
(1) in a low-speed area, identify a motor resistance value by using the second d-axis current command value or second q-axis current command value;
(2) in a high-speed area, control the d-axis current to 0 or a prescribed value other than 0, and identify an induced voltage coefficient and d-axis inductance value by using the second d-axis current command value;
(3) in a high-speed area, identify a q-axis inductance value by using the second q-axis command value if the q-axis current is greater than or equal to the prescribed value; and
(4) automatically modify a control gain used to calculate voltage command values or second current command values by using the identified motor constants.
The inventive vector controller for a permanent magnet synchronous motor can achieve torque control with high accuracy and superior responsiveness.
Embodiments of the present invention will be described below in detail with reference to the drawings.
First, a voltage and phase control method will be described. In the basic operation for voltage control, the d-axis current command calculating unit 9 and q-axis current command calculating unit 10 calculate the second d-axis current command value Id** and second q-axis current command value Iq**, which are intermediate value used for vector control calculation, by using the first d-axis current command value Id* and first q-axis current command value Iq*, which are given from the high-end unit, as well as the detected d-axis current value Idc and detected q-axis current value Iqc.
The vector control calculating unit 12 uses the second d-axis current command value Id**, the second q-axis current command value Iq**, the frequency command value ω1*, and motor constant settings to calculate the second d-axis voltage command value Vd** and second q-axis voltage command value Vq** shown in equation (1), and controls the three-phase AC voltage command values Vu*, Vv*, and Vw*.
In the above equation, R* is a resistance setting, Ld* is a d-axis inductance setting, Lq* is a q-axis inductance setting, and Ke* is an induced voltage coefficient setting.
For the basic operation in phase control, the magnetic pole position detector 4 can check a magnetic pole position at every electric angle of 60°. In this embodiment, the detected position value θi is represented as shown in equation (2).
θi=60i+30 (2)
In the above equation, i equals 0, 1, 2, 3, 4, and 5.
The frequency calculating unit 5 calculates a frequency command value ω1*, which is an average rotational speed in a shortest 60-degree period, from the detected position value θi according to equation (3).
In the above equation, axis error Δθ indicates θi−θ(i−1) and Δt is a time taken to detect a position detection signal in the 60° range.
The phase calculating unit 6 uses the detected position value θi and frequency command value ω1* to calculate the rotational phase command value θc* from equation (4) so that the reference phase of the permanent magnet synchronous motor 1 is controlled.
θc*(i)=θ(i−1)+ω1* ·Δt (4)
This completes the description of the basic operation in the voltage control and phase control by the vector controller for a permanent magnet synchronous motor.
Described below are control characteristics when the motor constant identifying unit 11 is not provided (the motor constant settings are R*, Ld*, Lq*, and Ke*) will be described.
In the characteristics in
In
Next, a principle to identify the motor constants will be described. The vector control calculating unit 12 calculates the second d-axis voltage command value Vd** and second q-axis voltage command value Vq** indicated in equation (1). In the description that follows, a character or characters marked an asterisk (*) is a setting. Voltages Vd and Vq applied to the motor are represented as shown in equation (5), by using motor currents Id and Iq and motor constants.
In the above equation, ω1 is a frequency. If ω1 is assumed to be the frequency command value ω1* and the motor currents Id and Iq are also assumed to be the detected d-axis current value Idc and detected q-axis current value Iqc, the right side of equation (1) matches the right side of equation (5). Therefore, the second d-axis current command value Id**, which is output from the d-axis current command calculating unit 9, and the second q-axis current command value Iq**, which is output from the q-axis current command calculating unit 10, can be represented by equation (6).
Next, parameter sensitivity that appears in the second d-axis current command value Id** and second q-axis current command value Iq** in the low-speed area and high-speed area are considered. First, in the low-speed area, equation (7) holds.
R*2>>ω12·Ld*·Lq* (7)
When the frequency ω1 is noted, equation (7) is changed into equation (8).
Then, approximation as shown in expression (9) is established from equation (6).
If the frequency ω1 approaches 0, equation (10) holds.
The resistance value R of the motor can be identified from equation (10) by using a second current command value (at least one of the second d-axis current command value Id** and the second q-axis current command value Iq**), the resistance setting R*, and a detected current value (at least one of the detected d-axis current value Idc and detected q-axis current value Iqc) or by using a first current command value (at least one of the first d-axis current command value Id* and the first q-axis current command value Iq*). The identified value R^ of the resistance is calculated from equations (11) and (12).
That is, in the low-speed area, the resistance value R of the motor can be identified from a second current command value (at least one of the second d-axis current command value Id** and the second q-axis current command value Iq**). In the high-speed area, equation (14) holds from equation (13).
R*2<<ω12·Ld*·Lq* (13)
Then, equation (6) is changed into equation (15).
Since ω1 is large (ω12>>ω1), equation (16) can be obtained.
It can be found from equation (16) that the induced voltage coefficient Ke and d-axis inductance value Ld can be identified from the second d-axis current command value Id** and that the q-axis inductance value Lq can be identified from the second q-axis current command value Iq**. First, the second d-axis current command value Id** is focused. When the detected d-axis current value Idc is 0, the induced voltage coefficient Ke of the motor can be identified from the second d-axis current command value Id**. The identified value Ke^ of the induced voltage coefficient Ke is calculated from equation (17).
Ke^=Id**·Ld+Ke* (17)
Then, current is caused to flow so that the detected d-axis current value Idc becomes a prescribed value. According to equation (18), the identified value Ld^ of the d-axis inductance value is calculated by using the second d-axis current command value Id** generated as the result of the current flow, the detected d-axis current value Idc (or the first d-axis current command value Id*), and a second d-axis current command value Id**0 that is generated in the period in which the detected d-axis current value Idc is 0.
Next, the second q-axis current command value Iq** is focused. The q-axis inductance value Lq of the motor can be identified by using the second q-axis current command value Iq**, the q-axis inductance setting Lq*, and the detected q-axis current value Iqc (or the first q-axis current command value Iq*). The identified value Lq^ of the q-axis inductance value is calculated from equation (19).
This completes the description of the principle to identify the motor constants. Now, the structure of the motor constant identifying unit 11 of the present invention will be described with reference to
When the decision flag is 1, the area is determined to be a low-speed area, proceeding to calculation for identifying the resistance. The low-speed detection level must satisfy the relationship in equation (21).
This identification will be described with reference to
The prescribed current level Iq_min_lvl—1 is a detected current level at which calculation for identification is possible. It suffices that the prescribed current level is from 1% to 10% of the rated current and preferably about from 3% to 6%. When the decision flag i_mod_flg—1 is 1, a ratio Kq_R of the second q-axis current command value Iq** to the detected q-axis current value Iqc is output from a switching unit 104. When the decision flag is 0, a prescribed value other than 0 is set as the first d-axis current command value Id* and current control is performed. A ratio Kd_R of the second d-axis current command value Id** to the detected d-axis current value Idc is output from the switching unit 104. The output ratio is multiplied by the resistance setting R* to calculate the identified value R^ of the resistance. Instead of the detected d-axis current value Idc, the first d-axis current command value Id* may be used to calculate the identified value R^ of the resistance in the same way. Similarly, instead of the detected q-axis current value Iqc, the first q-axis current command value Iq* may be used to calculate the identified value R^ of the resistance.
Next, calculation executed for a high-speed area to identify the induced voltage coefficient Ke, d-axis inductance value Ld, and q-axis inductance value Lq will be described with reference to
When the decision flag is 1, the area is determined to be a high-speed area, proceeding to calculation for identifying the induced voltage coefficient and inductance value. The high-speed detection level must satisfy the relationship in equation (24).
This identification will be described with reference to
Next, calculation to identify the q-axis inductance value Lq by use of q-axis current information will be described with reference to
The prescribed current level Iq_min_lvl—2 is a detected current level at which calculation for identification is possible. It suffices that the prescribed current level is from 1% to 10% of the rated current and preferably about from 3% to 6%. When the decision flag Iq_min_flgl—2 is 1, a ratio Kq_L of the second q-axis current command value Iq** to the detected q-axis current value Iqc is output from a switching unit 1010. When the decision flag Iq_min_flgl—2 is 0, the previously identified value Lq^ of the q-axis inductance value is output from the switching unit 1010, deciding that calculation for identification cannot be performed properly. The output value is multiplied by the q-axis inductance setting Lq* to calculate the identified value Lq^ of the q-axis inductance value.
The identified motor constants R^, Ke^, Ld^, and Lq^ are replaced by R*, Ke*, Ld*, and Lq*, which are settings in the vector control calculating unit 12, so as to create a torque control system. According to this embodiment, immediately before or during an actual operation, motor constant identification can be performed and motor constants set in the control system can be automatically modified, thereby achieving torque control with high accuracy and superior responsiveness.
In the above equation, Kp_d is a proportional gain used to calculate the second d-axis current command value, Ki_d is an integration gain, Kp_q is a proportional gain used to calculate the second q-axis current command value, Ki_q is an integration gain, and ωc_arc is a current control response angular frequency (rad/s).
Components with reference numerals 1, 2, 4 to 12, and 21 in
Estimated current values Iu^, Iv^, and Iw^ output by the current estimating unit 14 are used by the coordinate converter 7 to calculate the detected d-axis current value Idc and detected q-axis current value Iqc. Even a current sensorless system in this embodiment can operate as in the first and second embodiments, providing the same effect.
A frequency estimating unit 16 estimates a new frequency command value ω1* so that the phase error calculation Δθc, which is estimated by calculation, becomes 0. Even the position sensorless, current sensorless system in this embodiment can operate as in the first and second embodiments, providing the same effect.
Even the position sensorless, current sensorless system in this embodiment can operate as in the first and second embodiments, providing the same effect.
Number | Date | Country | Kind |
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2005-232727 | Aug 2005 | JP | national |
Number | Name | Date | Kind |
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5594670 | Yamamoto | Jan 1997 | A |
6456030 | Masaki et al. | Sep 2002 | B1 |
6677724 | Kim et al. | Jan 2004 | B1 |
6700400 | Atarashi | Mar 2004 | B2 |
6707265 | Imai et al. | Mar 2004 | B2 |
6984957 | Tajima et al. | Jan 2006 | B2 |
7039542 | Fujii et al. | May 2006 | B2 |
Number | Date | Country |
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2001-145399 | May 2001 | JP |
Number | Date | Country | |
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20070035269 A1 | Feb 2007 | US |