This application claims priority to European Patent Application No. 13 166 510.1 filed May 3, 2013. The entire contents of that application are expressly incorporated herein by reference.
The present invention relates to a vegetation cutting device. In particular the present invention relates to a spool accessory for a cutting line for a vegetation cutting device.
Vegetation cutting devices such as string trimmers are known power operated tools for cutting grass and other foliage and vegetation. Typically string trimmers are powered by petrol or electricity and an engine or motor drives a cutting head. The cutting head can comprise one or more rotating blades, in which case the trimmer is generally known as a brush cutter or one or more rotating cutting lines, in which case it is known as a string trimmer.
A vegetation cutting device such as a string trimmer comprises a rotating cutting head with a cutting line mounted thereto. Rotation of the cutting head causes the cutting line to rotate which defines a cutting swath. The cutting line rotates and the leading edge of the cutting line impacts and cuts vegetation. During use of a string trimmer the cutting line can break if the line impacts a hard surface or object.
Known string trimmers can comprise a fixed length of cutting line which is fixed with respect to the cutting head. This means if the cutting line breaks, the user must disassemble the cutting head and manually replace the cutting line. Typically the cutting head can have gripper portions or require a tool to remove and replace the cutting line. This can be difficult and cumbersome for the user particularly if the cutting head is heavily soiled.
U.S. Pat. No. 5,339,526 discloses a bump feed vegetation string trimmer. The spool comprises clamp portions for restraining the free ends of the cutting line. This means that the lines do not unwind from the spool when the spool is not rotating. In use the user pushes the button against a hard surface causing a rotor and spool to move axially. This causes a portion of the cutting line to unwind and centrifugal force on the unwound line is greater than the clamping force and the cutting line is fed out.
A problem with U.S. Pat. No. 5,339,526 is the clamp portions are always gripping the cutting line. This means that a manually operated feeding mechanism is required to overcome the clamping force. In addition, the clamp portions are a weak and inefficient way to clamp the line. This means that if the cutting line is slackened slightly before the clamping portions are put in place, the cutting line will unwind from the spool. This will disrupt the feeding mechanism and feed out too much cutting line. In addition by pinching the cutting line at one point the cutting line is more susceptible to being damaged and will break more easily.
Other known string trimmers with automatic cutting line feeding mechanisms are also known. Automatic feeding mechanisms do not require the user to replace the cutting line every time a portion of the cutting line breaks off. One such automatic feeding mechanism is disclosed in EP1183932B. EP1183932B comprises a feed mechanism which feeds cutting line when a portion of the cutting line breaks. The feed mechanism comprises a counterweight which balances the free end of the cutting line when the cutting head rotates. If the cutting line breaks, the counterweight is unbalanced against the centrifugal forces of the shortened free end of the cutting line and the counterweight will move and actuate the feeding mechanism. More cutting line will be fed out until the counterweight is balanced against the cutting line and moves to a position whereby the feeding mechanism stops feeding cutting line.
A problem with this automatic feed mechanism is that the spool accessory requires the user to thread the cutting line through the openings in the cutting head. Threading the cutting line into the cutting head can be difficult for the user.
Embodiments of the present invention aim to address the aforementioned problems.
According to an aspect of the present invention there is a spool accessory for a rotatable cutting head of a vegetation cutting device comprising: a spool configured to receive a cutting line wound thereon; and a spool sleeve mounted to the spool, the sleeve comprising a gripping arm moveable between a gripping position wherein the gripping arm grips the cutting line wound on the spool and a release position wherein the gripping arm does not engage the cutting line wound on the spool, wherein the gripping arm is configured to move from the gripping position to the release position when the cutting head rotates.
This means that the gripping arm is constantly gripping the cutting line wound on the spool when the spool accessory is not in use. Under rotation, the gripping arm moves from the gripping position to the release position by virtue of centrifugal force on the gripping arm. The gripping arm grips a greater area of the cutting line wound on the spool compare to a single point on the cutting line. This means that the gripping arm grips more of the cutting line and the cutting line is less likely to unwind. Since the free end does not need to be clamped installing and threading the cutting line on to the vegetation cutting device is easier. This means the gripping arm grip the cutting line over a plurality of locations and does not deform and damage the line by pinching.
Preferably the gripping arm is biased to the gripping position. This means that when the spool accessory is not in use, the gripping arm automatically returns to a gripping position and prevents the cutting line unwinding.
Preferably the spool sleeve is substantially cylindrical and the gripping arm is integral with a wall of the spool sleeve. More preferably the gripping arm is configured to move in a direction perpendicular to an axis of rotation of the spool. This means that all of the centrifugal force acting on the gripping arm is working against the biasing gripping force of the gripping arm. This means the gripping strength of the gripping arm can be optimised against the amount of travel the gripping arm is allowed to undergo. In particular since the centrifugal force is working against the direction of the gripping force of the gripping arm, the gripping strength of the gripping arm can be increased.
Preferably the spool is configured to rotate with respect to the spool sleeve. This means that the spool accessory can be used in conjunction with an automatic feeding mechanism.
Preferably the spool sleeve comprises a sleeve eyelet for receiving the cutting line. In this way the cutting line can be guided from the spool out of the spool accessory in a predetermined direction. This makes installation cutting line easier and improves operation of the feeding mechanism.
Preferably the spool sleeve is configured to be fixed with respect to the rotatable cutting head. Preferably the sleeve comprises mounting tabs for mounting the spool sleeve to the cutting head.
Preferably the spool sleeve comprises at least one resilient gripping arm for engaging a reciprocal upper flange on the spool.
Preferably the spool sleeve comprises a stop member for limiting the maximum movement of the gripping arm towards the periphery of the spool accessory when the spool accessory is rotating. Preferably the when the gripping arm abuts the stop member this corresponds to a minimum speed for cutting vegetation. This means that when the gripping arm abuts the stop, the gripping arm is free from engagement of the cutting line and the cutting head is rotating at a speed for cutting vegetation.
Preferably spool sleeve comprises a spool sleeve counterweight for balancing the gripping arm when the gripping arm abuts the stop member. In this way the spool accessory can be balanced under rotation when the cutting head is rotating at a speed for cutting vegetation.
Preferably the spool sleeve comprises a window for viewing the cutting line wound on the spool.
Preferably the gripping arm is substantially the same width as the distance between an upper and lower flange of the spool. This means that the gripping arm grips multiple portions of the cutting line. Since the gripping arm is the same width as the upper and lower flange of the spool, any cutting line wound on the spool will be gripped when the spool accessory is not rotating. In most cases the cutting line will be gripped at a plurality of points along the cutting line.
Preferably there is a cutting head for a vegetation cutting device comprising the aforementioned spool accessory. Preferably there is a vegetation cutting device comprising the aforementioned spool accessory.
Various other aspects and further embodiments are also described in the following detailed description and in the attached claims with reference to the accompanying drawings, in which:
a shows a perspective view of the moveable eyelet and moveable locking mechanism;
In some embodiments the string trimmer 100 comprises a cutting head housing 104 for housing a motor (not shown) and other components. The cutting head housing 104 can comprise two clam shell portions which are fixed together to enclose the motor and other components. A cutting head 102 is rotatably mounted to the cutting head housing 104 and the cutting head 102 connected to the motor via a rotatable drive shaft (not shown). The cutting head comprises a cutting element 116 configured to cut vegetation when the cutting head 102 is rotated. The cutting element 116 in some embodiments is a flexible element or filament and shall be hereinafter referred to as a cutting line 116.
The cutting head housing 104 is connected to a first end of a shaft 112 and a handle housing 106 is connected to a second end the shaft 112. The handle housing 106 comprises a primary handle 103 and a secondary handle 105 mounted on the handle housing 106. The handles 103, 105 are configured so that the user can grip and operate the string trimmer 100. The handle housing 106 can comprises two clam shell portions which are fixed together to enclose circuit boards (not shown). In some alternative embodiments the motor may be housed within the handle housing 106. A battery 108 may be mounted on the handle housing 106 for providing a direct current (DC) voltage to the motor. In some alternative embodiments the string trimmer 100 can be mains powered and the battery 108 is replaced with a power cord (not shown) for providing alternating current (AC) voltage to the motor. The motor is actuated with a trigger switch 110.
The cutting head 102 comprises a cap 118 which is removeable from the cutting head 102 so that the user can install or maintain the cutting string 116. The cap 118 comprises a pair of resilient tabs 120. The resilient tabs 120 are depressible and when the user depresses the resilient tabs 120, the resilient tabs 120 disengage from the cutting head 102 and allow the user to remove the cap 118.
The cap 118 of the cutting head 102 will be described in further detail with respect to
The free end of the cutting line 116 projects through a spool eyelet 208 mounted in the spool sleeve 206. The spool eyelet 208 is fixed with respect to the spool sleeve 206. When the spool accessory 202 is installed in the cap 118, the spool eyelet 208 ensures that the free end of the cutting line 116 is positioned in a predetermined orientation when the free end of the cutting line 116 is dispensed from the spool 204.
The spool 204 comprises finger recesses 210 for allowing the user to grip the spool 204 and manually rotate the spool 204 when installing the spool accessory 202.
When the free end of the cutting line projects through the spool eyelet 208, the free end of the cutting line 116 also projects though a moveable eyelet 214 mounted at an opening 216 of the cutting head 102. In some embodiments the moveable eyelet 214 is pivotable. Hereinafter the moveable eyelet 214 will be referred to as a pivoting eyelet 214, but the moveable eyelet may be configured to move in other ways. For example the moveable eyelet 214 may be configured to slide with respect to the cap 118.
The spool eyelet 208 deflects the cutting line 116 such that the cutting line 116 is aligned or substantially aligned with the longitudinal axis of the bore of the pivoting eyelet 214. This means that the cutting line 116 does not exert a turning moment on the pivoting eyelet 214 from the cutting line deviating through an angle from the point the cutting line leaves the spool 204 to the pivoting eyelet 214. Instead the spool eyelet 208 deflects the cutting line 116 between the point the cutting line leaves the spool 204 and the pivoting eyelet 214. This means that the cutting line 116 inside the cutting head 102 will not cause the pivoting eyelet 214 to move.
The pivoting eyelet 214 is configured to actuate a moveable locking mechanism 220. In some embodiments the pivoting eyelet 214 is mechanically coupled to the moveable locking mechanism 220 and linkages (not shown) cause the moveable locking mechanism 220 to move when the pivoting eyelet 214 moves. In some other embodiments, the pivoting eyelet 214 is integral with the moveable locking mechanism 220.
The cutting line 116 exits the cutting head 102 at the opening 216 and projects therefrom. The projecting free end of the cutting line 116 sweeps through a plane and defines a cutting swath when the cutting head 102 rotates. The pivoting eyelet 214 is configured to pivot about an axis A which is parallel or substantially parallel to the axis of rotation B of the cutting head 102. In some embodiments the pivoting eyelet is configured to move in the plane of the cutting swath. The plane of the cutting swath is perpendicular or substantially perpendicular to the axis of rotation B.
The pivoting eyelet 214 is configured to pivot when a force is exerted on the free end of the cutting line 116. For example, when a force is exerted on the cutting line 116 in the plane of the cutting swath, the cutting line 116 will exert a force on the inside wall of the pivoting eyelet 214 and this will cause the pivoting eyelet 214 to rotate. In some embodiments, the pivoting eyelet 214 is configured to rotate when a force on the free end of the cutting line 116 exceeds a predetermined threshold force. In some embodiments the pivoting eyelet 214 is configured to rotate when any force is exerted on the free end of the cutting line 116.
The moveable locking mechanism 220 is mounted at the opening 216 with a mounting gripping arm 310. The mounting gripping arm 310 comprises two holes 311, 312 for receiving two mounting pegs 313, 314 of the cap 118. The mounting pegs 314 are integral with the cap 118 and the mounting gripping arm 310 is fixed with respect to the cap 118 when the mounting pegs 313, 314 are located in the mounting holes 311, 312. The mounting gripping arm 310 comprises a pair of resilient arms 342, 344 (
The moveable locking mechanism 220 and moveable eyelet 214 are shown in
The neck portion 346 of the moveable locking mechanism 220 is located approximately midway and is configured to mate and couple with the resilient arms 344, 342 of the mounting gripping arm 310.
A locking lever 250 protrudes from the base of the moveable locking mechanism 220. The locking lever 250 is configured to mechanically couple and engage with the line feeding mechanism 350.
Returning to
Reference will now be made to
Reference is briefly made to
Ferrules 502, 504 are located within a central bore 222 of the spool accessory 202 and are configured to axially locate the spool accessory 202 on the spindle 203.
The spool accessory 202 will now be discussed in greater detail with respect to
In some embodiments the gripping arm 600 comprises a plurality of ribs 650. The ribs 650 can be varied in size, shape and mass and are configured to tune the dynamic response of the gripping arm 610 to a particular rotational speed. In an alternative embodiment there may be one rib or any means suitable for adjusting the mass of the free end of the gripping arm 610.
In some embodiments the gripping arm 610 can be any means suitable for gripping the cutting line 116 against the central portion of the spool 204. The gripping arm 610 can be one or more gripping arms or other means for gripping the cutting line. In some other embodiments the gripping arm 610 can be one or more arms protruding from the upper or lower lips 630, 336 extending towards the lower lip 336 or the upper lip 630 respectively and resiliently biased towards the central portion 334 of the spool 204.
The gripping arm 610 is moveable between a gripping position and a release position. The gripping arm 610 is resiliently biased to the gripping position. In the gripping position, the gripping arm 610 grips the cutting line 116 wound on the central portion of the spool 204. In some embodiments the gripping arm is integral with the spool sleeve 206 and the material of the spool sleeve 206 provides the spring bias of the gripping arm 610. In some embodiments the gripping arm 610 forms a living hinge with the spool sleeve 206.
In some embodiments the gripping arm 610 is made from plastic material, but the gripping arm 610 in other embodiments can be made from other resilient material such as metal.
In some embodiments the gripping arm 610 abuts the stop member at a predetermined speed. In some embodiments the gripping arm 610 abuts the stop member at a minimum cutting speed. This means that the gripping arm 610 is located at a predetermined position when the cutting head is rotating. The gripping arm 610 will abut the stop member at any speed over the minimum cutting speed. In some embodiments the minimum cutting speed is 3500 rpm. This means that the feeding mechanism will not be impeded by the gripping arm 610 during use of the string trimmer 100.
Use of the spool sleeve 206 will now be discussed in reference to
The gripping arm 610 moves in a direction perpendicular to the axis of rotation of the spool accessory 202(and the cutting head 102). This means that all of the centrifugal force acts against the biasing force of the gripping arm 610. In this way a gripping arm 610 with a maximum gripping force can be optimised against a minimum cutting speed. If the gripping force were in any other direction, then either the speed of the cutting head 102 must be increased to move the gripping arm under centrifugal force or the gripping force of the gripping arm must be reduced.
Reference will now be made to
In some embodiments the gripping arm 610 is configured to grip the outermost layer of the cutting line 116 when the spool 204 is fully wound with cutting line 116. In some other embodiments the gripping arm 610 is configured to move to grip a plurality of layers of cutting line. Additionally or alternatively the gripping arm 610 is configured to deflect from a position adjacent to the periphery of the spool sleeve 206 to a position adjacent to the central portion 334 of the spool 202. In this way the gripping arm 610 is configured to grip every layer of cutting line 116 wound on the spool 202.
Embodiments of the present invention have been discussed with particular reference to the examples illustrated. However it will be appreciated that variations and modifications may be made to the examples described within the scope of the invention.
Number | Date | Country | Kind |
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13166510.1 | May 2013 | EP | regional |