The present invention relates to a vehicle battery including a battery module and a thin heater module.
A vehicle battery described in Patent Document 1 has heretofore been known as a vehicle battery including a thin heater module, for example.
In the thin heater module described in Patent Document 1, a heater body is in intimate contact with an outer side surface of a case of a battery pack which houses numerous battery modules. Then, a heat insulation sheet body is interposed between the heater body and a heater unit case which faces the heater body.
Patent Document 1: Japanese Patent Application Publication No. 2008-186621
However, the thin heater module described in Patent Document 1 is configured to heat the case of the battery pack with the heater body and to heat the battery modules indirectly by heat conduction from the case of the battery pack to the battery modules. For this reason, there has been a problem of poor efficiency of heating the battery modules.
An object of the present invention is to provide a vehicle battery which can improve heating efficiency.
To solve the problem, in a vehicle battery of the present invention, a one battery module, another battery module, and heater modules are arranged below a floor panel of a vehicle. The other battery module is adjacent to the one battery module in a front-rear direction of the vehicle, and is formed to have a greater height than that of the one battery module. In addition, the heater modules configured to heat the one battery module are provided in front of and behind the one battery module in the front-rear direction of the vehicle.
First, a battery pack shown in
The battery pack 11 is formed into a single unit from: first battery modules 13FL, 13FR (other battery modules) placed on a front side in a front-rear direction of a vehicle; second battery modules 13CL, 13CR (one battery modules) placed on a center side in the front-rear direction of the vehicle; and a third battery module 13R (the other battery module) placed on a rear side in the front-rear direction of the vehicle. The battery modules 13FL, 13FR, 13CL, 13CR, 13R are placed below the floor panel 8 in a state where the battery modules are housed inside a battery pack case 14 shown in
To be more precise, as shown in
As shown in
As shown in
As shown in
As shown in
In the meantime, as shown in
Moreover, as shown in
Meanwhile, as shown in
The first battery modules 13F are located below the left and right front seats 6 while the third battery module 13R is located below the left and right rear seats 7. Accordingly, by setting the aforementioned heights h1 and h3 greater than the height h2, a space below the seats in the vehicle cabin 2 can be efficiently used as a space for mounting the battery shells 12. Thus, the numerous batteries can be mounted without losing the comfort of the vehicle cabin 2. In addition, since the height h3 is greater than the height h1, a seat surface of a rear sheet 32R in the vehicle cabin 2 is set higher than a seat surface of a front seat 32F. This setting can secure good fields of view for passengers on the left and right rear seats 7.
In this embodiment, the total number of the battery shells 12 in the first battery modules 13F and the second battery modules 13C is equal to the total number of the battery shells 12 in the third battery module 13R. Meanwhile, in the plan view of the vehicle, the area occupied by the third battery module 13R is smaller than the area occupied by the first battery modules 13F and the second battery modules 13C.
As a consequence, the position of the center of gravity of the battery pack 11 is located relatively closer to the rear of the vehicle in the light of the front-rear direction of the vehicle. Since the electric propulsion motor and the like are placed at the front of the vehicle, the weight distribution of the entire vehicle can be brought closer to the center position in the light of the front-rear direction by placing the position of the center of gravity of the battery pack 11 in a relatively rear portion of the vehicle. Thus, it is possible to secure stability of behaviors of the vehicle.
Now, a configuration of the battery shell 12 will be described.
The first battery modules 13F and the second battery modules 13C are arranged in such a direction that the short sides p2 of the battery shells 12 extend in the front-rear direction of the vehicle. The first battery modules 13F and the second battery modules 13C are the battery modules that are arranged in a region where a restriction in the height direction is relatively greater than a restriction in the width direction. Accordingly, even when the battery modules are arranged such that the long sides p1 extend in the vehicle width direction, it is still possible to secure the spaces between the left and right battery modules and to achieve the wiring and the like easily. In addition, an integration density of the battery shells 12 can be increased by arranging the short sides p2 in the front-rear direction of the vehicle. Meanwhile, the heights of the battery modules can be finely adjusted by arranging the height sides p3, which are the shortest, in the vertical direction of the vehicle.
Although various restrictions in the vertical direction of the vehicle may be present depending on vehicles, the heights of the battery shells 12 are adjustable depending on the mode of stacking the battery shells 12 when the structures of the battery shells 12 are in common. Accordingly, it is possible to mount the battery shells 12 efficiently by setting the unit of adjustment smaller.
The third battery module 13R is arranged in such a direction that the height sides p3 of the battery shells 12 extend in the vehicle width direction. Thus, the number of stacked battery shells 12 can be finely adjusted so that the numerous battery shells 12 can be arranged while making efficient use of the space below the left and right rear seats 7.
Next, thin heater modules (heater modules) configured to heat the battery modules for doing things such as preventing the battery modules not in use from freezing will be described below on the basis of
As indicated with hatched regions in
Meanwhile, all the battery shells 12 can be heated when the thin heater modules are provided close to the short side surfaces 123. However, there is a problem of low heating sufficiency since the area facing the thin heater modules is small.
Accordingly, in this embodiment, all the battery shells 12 are evenly heated and the heating efficiency is hence improved by providing the thin heater modules 23L, 23R in such a manner as to face the long side surfaces 122.
As described previously, each of the front left and right first battery modules 13FL, 13FR includes the four stacked battery shells 12 and has a large heat capacity. On the other hand, as described previously, each of the center left and right second battery modules 13CL, 13CR includes the two stacked battery shells 12, has a small heat capacity, and easily cools down.
Accordingly, in this embodiment, thin heater modules 21L, 21R are provided only in front of the front left and right first battery modules 13FL, 13FR as shown in
As indicated with arrows in
The stacking direction of the third battery module 13R at the rear is different from the stacking direction of the first battery modules 13F and the second battery modules 13C. Here, since the long side surfaces 122 are located on an upper surface side of the vehicle, thin heater modules 24 are also placed on the upper surface side of the vehicle. In this case, the third battery module 13R has an even larger number of stacked battery shells 12 than the front left and right first battery modules 13FL, 13FR, and also has the largest heat capacity. Accordingly, the temperature drops even less in the third battery module 13R. However, side surface sides of the third battery module 13R in the vehicle width direction are relatively easily influenced by a traveling wind and the like whereas a portion around the center of the third battery module 13R in the vehicle width direction cools down least. Accordingly, thin heater modules 24L, 24R are provided only on upper parts of the third battery module 13R at the rear in regions at two ends in the stacking direction of the battery shells 12 therein.
To be more precise, when three regions are defined by division in the stacking direction, the thin heater modules 24L, 24R are located in the regions at the two ends and no thin heater modules are located in the central region. Though the regions for locating the thin heater modules are narrowed by the above-described configuration, it is still possible to heat the third battery module 13R efficiently as a whole. In the meantime, it is possible to reduce costs by defining smaller regions for locating the thin heater modules.
The thin heater modules 21L, 21R are closely placed upright in front of the front left battery modules 13FL and the front right battery modules 13FR, respectively, and are attached to a battery module mounting surface 14a of the battery pack case 14.
The thin heater modules 22L, 22R are closely placed in front of the center left battery modules 13CL and the center right battery modules 13CR, respectively, and are attached to the battery module mounting surface 14a of the battery pack case 14. The thin heater modules 23L, 23R are closely placed behind the center left battery modules 13CL and the center right battery modules 13CR, respectively, and are attached to the battery module mounting surface 14a of the battery pack case 14.
The thin heater modules 24L, 24R are closely located above the two ends in the battery-shell stacking direction of the rear battery module 13R, respectively, and are attached to the battery module mounting surface 14a of the battery pack case 14.
In the meantime, the battery power cables are wired in the central space in the vehicle width direction between the front left and right first battery modules 13FL, 13FR, and in the central space in the vehicle width direction between the center left and right second battery modules 13CL, 13CR. Accordingly, electrode terminals of the thin heater modules 21L, 21R, 22L, 22R, 23L, 23R, 24L, 24R are preferably placed close to the central space in the vehicle width direction between the front left and right first battery modules 13FL, 13FR, and in the central space in the vehicle width direction between the center left and right second battery modules 13CL, 13CR.
For this reason, the electrodes of the thin heater modules 21L, 21R to be closely placed upright in front of the front left battery modules 13FL and the front right battery modules 13FR are placed respectively at end portions of the thin heater modules 21L, 21R that are close to each other. Meanwhile, the electrodes of the thin heater modules 23L, 23R to be closely placed upright behind the center left battery modules 13CL and the center right battery modules 13CR are also placed respectively at end portions of the thin heater modules 23L, 23R that are close to each other.
As a consequence, the thin heater modules 21L, 21R and the thin heater modules 23L, 23R can be formed in flat plate shapes as shown in
Here, a reason why the electrode terminals of the thin heater modules 21L, 21R can be placed as described above is that there are no adjacent battery modules in front of the front left battery modules 13FL and the front right battery modules 13FR, so that it is possible to secure the space for locating the electrode terminals around the end portions of the thin heater modules 21L, R that are close to each other.
In the meantime, a reason why the electrode terminals of the thin heater modules 23L, 23R can be located as described above is that there are no adjacent battery modules behind the center left battery modules 13CL and the center right battery modules 13CR, so that it is possible to secure the space for locating the electrode terminals around the end portions of the thin heater modules 23L, 23R that are close to each other.
Now, operation and effects of this embodiment will be described below.
(1) Provided are the second battery modules 13C (the one battery modules) located below the floor panel 8 of the vehicle; the first battery modules 13F and/or the third battery module 13R (the other battery modules) located adjacent to the second battery modules 13C in the front-rear direction of the vehicle and having the greater heights than that of the second battery modules 13C; and the thin heater modules 22, 23 (the heater modules) located upright in front of and behind the second battery modules 13C in the front-rear direction of the vehicle in such a manner as to face the side surfaces of the second battery modules 13C and configured to heat the second battery modules 13C.
In other words, the second battery modules 13C have the smaller height and smaller volumes than the other battery modules 13F, 13R. Hence, the secondary battery modules 13C have smaller thermal capacities, and are therefore easy to cool down. In this regard, it is possible to secure the heating performance by placing the thin heater modules 22, 23 both at the front and at the rear in the front-rear direction of the vehicle. Although this embodiment has described the configuration of the battery pack 11 including the first battery modules 13F as well as the third battery module 13R, only the first battery modules 13F or the third battery module 13R may be provided instead.
For example, the battery pack 11 may be formed as a combination of the first battery modules 13F and the second battery modules 13C, or as a combination of the second battery modules 13C and the third battery module 13R. In other words, the present invention is not limited only to the configuration including all of the first to third battery modules.
(2) Below the floor panel 8 of the vehicle, provided are the first battery modules 13F located below the front seats and having the first height h1, the second battery modules 13C located below the floor panel 8 at footrests for the rear seats placed between the front seats and the rear seats and having the second height h2 lower than the first height h1, and the third battery module 13R located below the rear seats and having the third height h3 greater than the first height h1, which are arranged in this order. Moreover, there are provided the thin heater modules 22, 23, which are provided upright in front of and behind the second battery modules 13C in the front-rear direction of the vehicle in such a manner as to face the side surfaces of the second battery modules 13C, and are configured to heat the second battery modules 13C.
In other words, although the second battery modules 13C are located at the central part of the battery pack 11, the secondary battery modules 13C have smaller volumes than the other battery modules 13F, 13R, and therefore have the smaller heat capacities, and are easy to cool down. Accordingly, it is possible to secure the heating performance by placing the thin heater modules 22, 23 both at the front and at the rear in the front-rear direction of the vehicle. Here, since the second battery modules 13C are located below the floor panel 8 at the footrests for the rear seats placed between the front seats and the rear seats, it is hard to secure the height direction therefor. In this regard, the battery shells 12 can be arranged efficiently by stacking the battery shells 12 along the vertical direction of the vehicle and aligning the long side surfaces 122 with the vehicle width direction. In a place where there is a restriction in the height direction, the thin battery heaters 22, 23 can be arranged sideways instead of above, thereby achieving efficient arrangement while avoiding other restrictions.
(3) The thin heater modules 21 are placed in front of the first battery modules 13F in the front-rear direction of the vehicle.
Specifically, the first battery modules 13F placed at the front side of the vehicle are easily influenced by a traveling wind, and are therefore easy to cool down. As described above, it is possible to reduce costs while securing the heating performance by locating the thin heater modules only in the positions that make the thin heater modules easy to cool down. Here, each first battery module 13F has a greater volume than each second battery module 13C and therefore has a greater heat capacity. Accordingly, the vehicle's rear side of the first battery module 13 is relatively uneasy to cools down. Hence, a sufficient heating performance can be achieved just by providing the thin heater modules 21 only at the front side of the vehicle. The first battery modules 13F are located below the front seats, and it is hard to secure the height direction therefor. In this regard, the battery shells 12 can be arranged efficiently by stacking the battery shells 12 along the vertical direction of the vehicle and aligning the long side surfaces 122 with the vehicle width direction.
(4) The thin heater modules 24 are placed above the third battery module 13R in the vertical direction of the vehicle, and in the regions at the two ends of the third battery module 13R while excluding the central region thereof in the vehicle width direction.
Specifically, the third battery module 13C is located below the rear seats and has a relatively moderate restriction in the vertical direction. In this regard, the thin battery heaters 24 can be placing at portions where the restriction is moderate, thereby achieving efficient arrangement while avoiding other restrictions. In the meantime, it is possible to secure a sufficient space in the vehicle width direction and to arrange the battery shells 12 efficiently by stacking the battery shells 12 in the vehicle width direction and locating the thin heater modules 24 thereabove. Meanwhile, the third battery module 13R has a larger volume than the first and second battery modules 13F, 13C and therefore has a larger heat capacity as well. In particular, the center of the third battery module 13R in the vehicle width direction is not easily influenced by outside air, and is therefore uneasy to cools down. Accordingly, a sufficient heating performance can be obtained while reducing costs by means of locating the thin heater modules 24 in the two end regions excluding the central region in the vehicle width direction. Moreover, it is possible to make effective use of the space below the seats in the vehicle cabin 2 as the space for mounting the battery shells 12, and thereby to mount the numerous batteries without losing the comfort of the vehicle cabin 2.
(5) Each of the battery modules 13F, 13C, 13R is formed by stacking multiple battery shells 12 in the shape of a rectangular parallelepiped having three sides. The thin heater modules 21, 22, 23, 24 are provided upright in such a manner as to face the side surfaces including the sides along the stacking directions of the battery modules 13.
In other words, all the battery shells 12 can be heated evenly by providing the thin heater modules 21, 22, 23, 24 in such a manner as to face the side surfaces including the sides extending in the stacking directions. In addition, the heating efficiency can be improved by heating the inside of the battery pack case 14.
(6) Each battery shell 12 is formed in the shape of the rectangular parallelepiped having the long sides p1, the short sides p2, and the height sides p3 shorter than the long and short sides, and the stacking direction is the direction along the height sides p3. The thin heater modules 21, 22, 23, 24 are provided upright in such a manner as to face the long side surfaces 122 which includes the long sides p1.
Specifically, by stacking the battery shells 12 in the direction along the shortest height sides p3, it is possible to set the length adjustment finely in the direction along the height sides p3 of the battery modules 13, and thereby to efficiently mount the battery modules 13 on the vehicle.
In addition, by providing the thin heater modules 21, 22, 23, 24 upright in such a manner as to face the long side surfaces 122, it is possible to heat all the battery shells 12 evenly, and to improve the heating efficiency at the same time.
It is to be noted that the entire contents of Japanese Patent Application No. 2011-054091 (date of filing: Mar. 11, 2011) and Japanese Patent Application No. 2012-028464 (date of filing: Feb. 13, 2012) are incorporated herein by reference.
Although the contents of the present invention have been described with reference to the embodiment, it is to be understood that the present invention is not limited only to the relevant descriptions. It is obvious to those skilled in the art that various modifications and alterations are possible.
In the vehicle battery of the present invention, the one battery modules have the smaller height and are therefore smaller in size than the other battery modules. Accordingly, it is possible to ensure the performance of heating the one battery modules by placing the heater modules both at the front and at the rear thereof in the front-rear direction of the vehicle.
1 vehicle body
2 vehicle cabin
3 motor room
4 left and right front wheels
5 left and right rear wheels
6 front seat
7 rear seat
8 floor panel
11 battery pack
12 battery shell
12
a battery electrode terminal
13FL front left battery module
13FR front right battery module
13CL center left battery module
13CR center right battery module
13R rear battery module
14 battery pack case
14
a battery module mounting surface
15 motor feed line
21L, 22R, 22L, 22R, 23L, 23R thin heater module (heater module)
Number | Date | Country | Kind |
---|---|---|---|
2011-054091 | Mar 2011 | JP | national |
2013-028464 | Feb 2012 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2012/055836 | 3/7/2012 | WO | 00 | 9/10/2013 |