The present application contains claims priority to Japanese Priority Application 2019-047328, filed Mar. 14, 2019, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a vehicle body upper structure.
In a normal vehicle, a windshield is joined to an opening that is formed in an upper front portion or an upper rear portion of a vehicle body by adhesion. In such a vehicle body upper structure, a vibration generated in a wheel or a powertrain is transmitted to the windshield via a vehicle body frame during travel of the vehicle. As a result, the windshield vibrates, and the vibration thereof is possibly transmitted as noise to the inside of a cabin.
In order to suppress transmission of the vibration to the windshield, in a vehicle body structure disclosed in Patent document 1, an adhesive having a vibration damping property is used to adhere the windshield to the vehicle body frame. The adhesive having the vibration damping property has a function of damping the vibration by converting vibration energy into thermal energy.
In a vehicle body structure disclosed in Patent document 2, a rear header member that defines a windshield opening in the vehicle body frame and a rear-pillar side block are adhered to each other by the adhesive having the vibration damping property, so as to suppress the transmission of the vibration to the windshield.
[Patent document 1] JP-A-2010-125980
[Patent document 2] JP-A-2011-93449
In both of the above vehicle body upper structures, the transmission of the vibration to the windshield is suppressed by using the adhesive having the vibration damping property. By the way, in order to improve steering stability of the vehicle, it is preferred to improve rigidity of the vehicle body. In the vehicle body upper structure, it is an aim to improve rigidity of a roof side rail, a front pillar, a front header, and the like. However, in the case where rigidity of components, such as the front pillar and the front header, for defining the opening, to which the windshield is joined, is improved, the components themselves are likely to function as vibration transmission paths. As a result, improvement in suppression of vibration transmission to the windshield by the adhesive becomes difficult.
The present disclosure has been made in view of the above circumstance and therefore has a purpose of providing a vehicle body upper structure capable of improving an effect of suppressing transmission of a vibration to a windshield while securing rigidity of a vehicle body.
In order to solve the above problem, a vehicle body upper structure according to the present disclosure includes: a damping material; a pair of first structures that constitute portions on both sides in a width direction of a vehicle body in an upper portion of the vehicle body; and a second structure that extends in the width direction and is joined at opposing ends to the pair of first structures so as to define at least a part of a window opening, to which a windshield is attachable in cooperation with the pair of first structures, wherein the second structure includes a first component that is joined to one structure of the pair of first structures at a first position, and a second component that extends in the width direction, and at a second position separated in distance from the first position, the second component is joined to the first component in a partially overlapping state therewith via the damping material.
In such a configuration, the second structure that defines at least the part of the window opening in cooperation with the first structures includes: the first components, each of which is joined to the respective first structures; and the second component. In each of the first components, rigidity is partially increased in the overlapping portion in which the first component overlaps and is joined to the second component. Meanwhile, in a portion in which the first component does not overlap the second component, the rigidity is relatively lower than that of the overlapping portion.
Accordingly, as described above, at the end on the first structure side in the overlapping portion with the second component, each of the first components is joined to the second component via the damping member. In this way, the portion of each of the first components that does not overlap the second component can also be joined to the second component via the damping member within a range of the overlapping portion.
In such a configuration, a vibration that is transmitted from the first structure to the second structure is first concentrated in the low-rigid portion where the first component of the second structure does not overlap the second component. Since this portion is joined to the second component by the damping member as described above, the vibration that is concentrated in this portion is effectively damped by the damping member. Meanwhile, the rigidity of the second structure can be secured by the high-rigid overlapping portion where the first component and the second component overlap and are joined to each other. As a result, it is possible to improve an effect of suppressing the transmission of the vibration to the windshield by the damping member while securing the rigidity of the vehicle body.
In the vehicle body upper structure described above, the first component is joined to the one structure of the pair of first structures by the damping material.
According to such a configuration, the low-rigid portion of the first component that does not overlap the second component is joined to the first structure and the second component via the damping members. Thus, it is possible to further effectively damp the vibration concentrated in this portion by the damping members at two positions.
In the vehicle body upper structure described above, the second component has a reinforced portion at a position removed from the overlapping portion, a rigidity of reinforced position is higher than another portion of the second component.
According to such a configuration, the reinforced portion having the high rigidity is provided at the position away from the joined portion of the second component to the first component. Thus, it is possible to improve the rigidity of not only the second component but also the entire second structure including the second component.
In the vehicle body upper structure described above, the second component is constructed of a plate-shaped structure, and the reinforced portion includes a portion of the plate-shaped structure that is deformed to extend in a plate thickness direction.
According to such a configuration, it is possible to easily form the reinforced portion by processing the plate-shaped member by pressing or the like.
According to the vehicle body upper structure of the present disclosure, it is possible to improve the effect of suppressing the transmission of the vibration to the windshield by the damping member while securing the rigidity of the vehicle body.
According to another aspect, a vehicle body upper structure according to the present disclosure includes: a pair of first structures that constitute portions on both sides in a width direction of a vehicle body in an upper portion of the vehicle body; and a second structure that extends in the width direction and is joined at opposing ends to the pair of first structures so as to define at least a part of a window opening, to which a windshield is attachable in cooperation with the pair of first structures, wherein the second structure includes a first component that is joined to one structure of the pair of first structures at a first position, and a second component that extends in the width direction, and at a second position separated in distance from the first position, the second component is joined to the first component in a partially overlapping state therewith via the damping material.
A detailed description will hereinafter be made on a preferred embodiment of the present disclosure with reference to the accompanying drawings.
As an exemplary embodiment of the present disclosure, an upper structure of a vehicle body 1 illustrated in
The damping glues 21, 22, 23 are included as damping members in the present disclosure and have a primary function of damping a vibration by converting vibration energy into thermal energy. A material and a physical property of each of the damping glues are not particularly limited in the present disclosure. As each of the damping glues 21, 22, 23, for example, a sealer or a rubber-based adhesive that is frequently used in a hemmed portion between an outer panel and an inner panel of a vehicle body is used. Such an adhesive or the like has a vibration damping characteristic when a storage modulus is equal to or lower than 500 MPa and a loss coefficient is equal to or higher than 0.2 under conditions that a temperature is 20° C. and a frequency of an excitation force is 30 Hz.
The front pillars 2 are the structures that constitute portions on both sides of the vehicle body 1 in a width direction W in an upper portion of the vehicle body 1. Each of the front pillars 2 is a long member that extends in an upward direction toward the rear of the vehicle body 1. As illustrated in
As illustrated in
As illustrated in
As illustrated in
Each of the lower side members 7 and the lower center member 8 is also formed of the plate-shaped member such as the thin metal plate.
In the upper structure of the vehicle body 1 in this embodiment, the upper member 6 and the front header 3 including the upper member 6 include: a low-rigid portion 11 in which a portion at an end 6a of the upper member 6 is joined to the projected portion 2c of each of the front pillars 2; and a high-rigid portion 12 that is arranged at a position away from the portion (the end 6a) where the low-rigid portion 11 is joined to the front pillar 2 and is more rigid than the low-rigid portion 11.
The upper member 6 has plural (two in this embodiment) ridgeline portions 13, each of which extends in a longitudinal direction of the front header 3 (that is, the same direction as the width direction W). Each of the ridgeline portions 13 is constructed of a projection that extends in the longitudinal direction of the front header 3. Note that the three or more ridgeline portions 13 may be provided.
As illustrated in
As illustrated in
In the upper member 6, as illustrated in
In this embodiment, as illustrated in
Furthermore, in this embodiment, as illustrated in
As illustrated in
The high-rigid portion 12 has plural (two in this embodiment) closed cross sections 20, each of which has the longitudinal direction as the normal direction. As illustrated in
A portion between the plural closed cross sections 20 in the high-rigid portion 12 is defined when a bulged portion 18, which is formed when a portion at an intermediate position of the lower center member 8 is projected upward, and a bulged portion 17, which is formed when a portion at an intermediate position of the upper member 6 is recessed downward, abut each other. The high-rigid portion 12, which has the plural closed cross sections 20 as described above, is reinforced by the bulged portions 17, 18 forming the plural closed cross sections 20. Thus, rigidity of the high-rigid portion 12 is higher than that of the low-rigid portion 11 only having the single closed cross section 19.
In addition, in this embodiment, as illustrated in
Preferably, the lower side member 7 is brought into a joined state to the front pillar 2 in advance as illustrated in
The lower center member 8 is a long member that extends in the width direction W of the vehicle body 1. As illustrated in
More specifically, an end 8a of the lower center member 8 overlaps the end 7a of the lower side member 7 from above, and an engagement projection 7b near the end 7a is engaged with an engagement hole 8b near the end 8a. In this way, the overlapping portion 15 illustrated in
In this embodiment, as illustrated in
The bulged portion 18 is a portion deformed to bend the plate-shaped member constituting the lower center member 8 in the plate thickness direction of the plate-shaped member (in this embodiment, in an upward direction of the lower center member 8). In this embodiment, the plural bulged portions 18 are formed along a longitudinal direction of the lower center member 8. The bulged portion 18, which is formed at the intermediate position in the longitudinal direction of the lower center member 8, is formed to have the largest projection amount.
When it is considered that the above damping glues 21, 22, 23 are used together with spot welding at the welding spots S as in this embodiment, an adhesive with a lower adhesive force than an adhesive used to join the windshield 5 to an edge of the window opening 4 may be adopted as each of the damping glues 21, 22, 23.
In the above embodiment, the description has been made on the structure of defining the window opening 4, to which the front-side windshield 5 can be attached, as the one example of the vehicle body upper structure according to the present disclosure. However, the present disclosure is not limited thereto. The vehicle body upper structure according to the present disclosure can also be applied to a structure of defining a window opening for a rear windshield or a window opening for a sunroof in a sedan or the like.
(Characteristics of this Embodiment)
(1)
The upper structure of the vehicle body 1 in this embodiment includes: the pair of the front pillars 2 as the first structures; the front header 3 as the second structure; and the damping glue 22 (see
As illustrated in
In this configuration, the front header 3, which defines at least the part of the window opening 4 in cooperation with the pair of the front pillars 2, includes: the pair of the lower side members 7 joined to the pair of the front pillars 2; and the lower center member 8. In each of the lower side members 7, the rigidity is partially increased in the overlapping portion 15 in which the lower side member 7 overlaps and is joined to the lower center member 8. Meanwhile, in a portion 16 (see
Accordingly, as described above, at the end on the front pillar 2 side in the overlapping portion 15 with the lower center member 8 (in the portion near the end 8a of the lower center member 8), the lower side member 7 is joined to the lower center member 8 via the damping glue 22. In this way, the portion 16, which does not overlap the lower center member 8, in the lower side member 7 can also be joined to the lower center member 8 via the damping glue 22 within a range of the overlapping portion 15.
In such a configuration, the vibration transmitted from the front pillar 2 to the front header 3 is first concentrated in the low-rigid portion 16 (see
(2)
In the upper structure of the vehicle body 1 in this embodiment, the outer end 7d in the width direction W of the lower side member 7 is joined to the front pillar 2 by the damping glue 23.
In this configuration, the low rigid portion 16, which does not overlap the lower center member 8, in the lower side member 7 is joined to the front pillar 2 and the lower center member 8 via the damping glues 22, 23, respectively. Thus, it is possible to further effectively damp the vibrations concentrated in this portion by the damping glues 22, 23 at the two positions.
(3)
In the upper structure of the vehicle body 1 in this embodiment, as illustrated in
In this configuration, in the lower center member 8, the bulged portion 18 as the reinforced portion having the high rigidity is provided at the position away from the joined portion (the overlapping portion 15) to the lower side member 7. Thus, it is possible to improve the rigidity of not only the lower center member 8 but also the entire front header 3 including the lower center member 8.
(4)
In the upper structure of the vehicle body 1 in this embodiment, the lower center member 8 is constructed of the plate-shaped member. The bulged portion 18 as the reinforced portion is the portion that is deformed to bend the plate-shaped member in the plate thickness direction of the plate-shaped member. In this configuration, it is possible to easily form the bulged portion 18 as the reinforced portion in the lower center member 8 by processing the plate-shaped member by pressing or the like.
(5)
The upper structure of the vehicle body 1 in this embodiment includes: the pair of the front pillars 2 as the first structures; the front header 3 as the second structure; and the damping glues 21, 23 (see
The front header 3 includes: the low-rigid portion 11 that is joined to the projected portion 2c of each of the front pillars 2; and the high-rigid portion 12 that is arranged at the position away from the portions (the ends 6a, 7a) where the low-rigid portion 11 is joined to the front pillar 2 and is more rigid than the low-rigid portion 11.
As illustrated in
In such a configuration, the upper member 6 and the front header 3 including the upper member 6, which define at least the part of the window opening 4 in cooperation with the front pillars 2, include the low-rigid portions 11 (see
(6)
In the upper structure of the vehicle body 1 in this embodiment, as illustrated in
In this configuration, the low-rigid portion 11 and the high-rigid portion 12 can easily be formed in the front header 3 by simply changing the distance A1 between the ridgeline portions 13 illustrated in
In this embodiment, the width B2 between the plural ridgeline portions 13 in the high-rigid portion 12 is greater than the width B1 (see
(7)
In the upper structure of the vehicle body 1 in this embodiment, each of the ridgeline portions 13 is constructed of the projection that extends in the longitudinal direction of the front header 3. Accordingly, each of the ridgeline portions 13 can be constructed by forming the projection, which extends in the longitudinal direction of the front header 3, in the upper member 6 of the front header 3. Thus, the ridgeline portions 13 can easily be designed and processed.
(8)
In the upper structure of the vehicle body 1 in this embodiment, the front header 3 has the upper member 6 that is constructed of the plate-shaped member extending to connect the front pillars 2. Each of the projections constituting the ridgeline portions 13 is the portion that is deformed to bend the upper member 6 in the plate thickness direction.
In this configuration, it is possible to easily form the projection constituting the ridgeline portion 13 by processing the upper member 6, which is formed of the plate-shaped member such as the thin metal plate, by pressing or the like.
(9)
In the upper structure of the vehicle body 1 in this embodiment, the high-rigid portion 12 has the bulged portion 17 that is formed when the upper member 6 formed of the plate-shaped member is recessed downward. Accordingly, it is possible to improve the rigidity while suppressing the upward projection of the high-rigid portion 12 and the front header 3 (particularly, the upper member 6) including the high-rigid portion 12.
(10)
In the upper structure of the vehicle body 1 in this embodiment, the low-rigid portion 11 illustrated in
In this configuration, the low-rigid portion 11 and the high-rigid portion 12 can be constructed by changing the number of the closed cross sections 19, 20. Thus, it is unnecessary to significantly change outer dimensions of each of the closed cross sections 19, 20 in the low-rigid portion 11 and the high-rigid portion 12. As a result, it is possible to reduce an influence on shapes and arrangement of components (a roof panel and the like) of the vehicle body 1 that are arranged around the front header 3.
Note that, although the high-rigid portion 12 illustrated in
(11)
In the upper structure of the vehicle body 1 in this embodiment, the low-rigid portion 11 illustrated in
1: Vehicle body
2: Front pillar (first structure)
3: Front header (second structure)
4: Window opening
5: Windshield
6: Upper member
7: Lower side member (first component)
8: Lower center member (second component)
11: Low-rigid portion
12: High-rigid portion
13: Ridgeline portion
14: Opening
15: Overlapping portion
16: Non-overlapping portion
17, 18: Bulged portion
19, 20: Closed cross section
21, 22, 23: Damping glue
Number | Date | Country | Kind |
---|---|---|---|
2019-047328 | Mar 2019 | JP | national |