The present disclosure relates to a vehicle cargo lift.
This section provides background information related to the present disclosure which is not necessarily prior art.
Existing roof top cargo carriers are difficult to access especially if the vehicle is tall and wide and, depending on the cargo, it is difficult to safely secure the cargo to the cargo carriers. There is also an element of personal physical injury risk from lifting heavy objects above and away from one's body or using a ladder to reach the top of the vehicle effectively. Securing skis, snowboards, bikes, kayaks, ladders, etc. to the roof of a vehicle is a challenge. Part of the difficulty is because of the lack of reach & accessibility. To avoid scratching or even denting the vehicle while unloading/loading is of concern and is compounded when lifting heavy, awkwardly shaped objects above waist height away from one's body. Current cargo carriers are manually operated which renders them more difficult and/or even impractical to use especially if the cargo is heavy or unwieldly.
This section provides a general summary of the disclosure and is not a comprehensive disclosure of its full scope or all its features.
The vehicle cargo lift according to the present disclosure allows cargo to be safely and more easily stowed above the vehicle by lowering the storage surface to a more accessible location on the side of the vehicle. The mechanical and electromagnetic systems facilitate this at the push of a button.
The vehicle cargo lift according to the present disclosure is a more convenient vehicle roof mounted cargo system than currently exists today. This invention allows for mounting practically any storage type device, i.e., a “turtle shell” or basket for luggage, or other storage system to a platform that is mechanically moved off the roof and down to the side of the vehicle for easy access and removal/loading. With the cargo secured, the platform is electro-mechanically retracted back onto the roof with the push of a button.
An additional possible use is the platform as a “table” in the down position at tailgate parties or when camping. The possibilities are wide reaching. Securing anything within reason to the platform within the recommended height and weight limits, and not considered a road hazard, is now possible with the vehicle cargo lift of the present disclosure.
The cargo lift of the present disclosure is scalable from the smallest to the largest vehicles on the road. In general terms, it is the combined horizontal length of the cargo lift arms in the home position which dictates the vertical distance that the platform can travel. In other words, the combined length of the elbow arm segments measuring three feet horizontally will lift a platform approximately three feet vertically. Subsequently a four-foot system will lift a platform approximately four feet; five feet horizontally translates to approximately five feet vertically, etc.
The vehicle cargo lift includes a stationary slide which is fixed to the vehicle roof, a rolling slide movable relative to the stationary slide, a rear tray and a front tray that are both movable relative to the rolling slide, a pair of elbow arm assemblies connected to the rear tray and the front tray and a platform movable relative to the front tray. The horizontal motion of the top platform is driven by two independent push/pull cable systems. A first spool system is located at an end of the rear tray for horizontal movement of the rear tray 18, a second spool system is at an intermediate location along the rear tray for vertical motion of the front tray and top platform, and a third spool system is positioned in the front tray to drive the top platform horizontally relative to the front tray. The spools are in a push/pull arrangement for winding and unwinding cables/straps/belts that are driven by electric motors to facilitate operation of the cargo lift between the various positions. The first and third spools are dedicated to horizontal motion and utilize a single motor per axle. The second spool system includes two coaxially spaced spools that are dedicated to the vertical motion and utilizes a motor for driving a single axle.
Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
Example embodiments will now be described more fully with reference to the accompanying drawings.
With reference to
With reference to
With reference to
With reference to
With reference to
The horizontal motion (
To elaborate, the horizontal motion of the Rear Tray 18, illustrated in
The attachment endpoints for the Straps 32B for the horizontal push-pull motion for the Rear Tray 18 are located on the Stationary Slide Rail 14 at the side corners of the Vehicle 10. The Cable Strap 32B is secured to the Stationary Slide Rail 14 at one side of the vehicle, wound over the Spool 28B and then attached to the Stationary Slide Rail 14 at the opposite side of the vehicle. By way of example, as shown in
The horizontal motion of
It should be understood that the Straps 32A, 32B, 32C can be in the form of fabric strips, ropes, cables, chains and belts and that the term “strap” is used herein for simplicity to include any of these forms of flexible connector. In addition, the Motors 34A, 34B, 34C can include a geared drive connection to the Axles 35A, 35B, 35C, respectively.
By virtue of stops incorporated into the Stationary Slide Rail 14A and 14B, the Intermediate Slide Rail 16 is pulled to the fully retracted position atop the vehicle or pulled to the full extension position horizontally by the Rear Tray 18. The Intermediate Slide Rail 16 movement is captured within the constraints of stops built into the Stationary Slide Rails 14A and 14B. It is the Intermediate Slide Rail 16 that provides the bridged support from the Stationary Slide Rails 14A and 14B to the Rear Tray 18. By virtue of the Motor 34B, Axle 35B, Strap 32B, & Spool 28B being affixed to the Rear Tray 18 and directly moving the Rear Tray 18 by means of the push-pull system in relationship to the Stationary Slide Rails 14A, 14B, the Rear Tray 18 can necessarily pull the Intermediate Slide Rail 16 in and out as its own supporting structure beneath it.
Vertical downward motion of the Front Tray 20 and Top Platform 24 is simply provided by gravitational pull on the Front Tray 20 and Top Platform 24. There is no mechanical force added to the gravitational force for downward vertical motion. However, the Motor 34A, Axle 35A, Spools 28A and Straps 32A assembly is energized, meaning that the Motor 34A is running to control the rate of travel in which the Front Tray 20 and Top Platform 28 lower, unwinding the Straps 32A which connect the Front Tray 20 to the Rear Tray 18 allow the extension of the pair of Elbow Arm Assemblies 22A & 22B about the intermediate Hinge Joints 26.
The vertical motion of raising the Top Platform 24 is achieved by use of Motor 34A directly driving the Axle 35A which is common to two Spools 28A that are fixed to the Rear Tray 18, for winding up the Straps 32A attached to the Front Tray 20. The Motor 34A, Axle 35A, Spools 28A and Straps 32A assembly is fixed to the Rear Tray 18 by means of a supporting frame member which is a part of the Rear Tray 18 overall structure. The direction of the platform travel is controlled by switching the voltage polarity to the Motor 34A which reverses the direction of rotation of the Spools 28A for winding/up or unwinding/down.
The travel from the home position atop of the vehicle to the fully down, loading position has a definite sequence in staging which system of motor, axle, spool(s) and strap(s) are actuated. When moving from off the top of the Vehicle 10, the horizontal travel of both extending the Rear Tray 18 to its full extent in relation to the Intermediate Slide Rail 16 is necessary, and the horizontal movement of the Top Platform 24 must also travel to its full extension outboard in relationship to the Front Tray 20. These two horizontal motions must be complete before vertical movements can commence. It is only when the Top Platform 24 is fully extended out from the Vehicle 10 in both the relationships of the Rear Tray 18 to the Intermediate Slide Rail 16, and then also the Top Platform 24 to the Front Tray 20, is the vertical Motor 34A, Axle 35A, Spools 28A and Straps 32A enabled electrically to move the Front Tray 20 and Top Platform 24 up or down.
Conversely, when the platform is in its full extended position horizontally and lowered/loading position vertically (
The two Stationary Slide Rails, 14A and 14B (
The Intermediate Slide Rail 16 (
The movement of the Intermediate Slide Rail 16 is dependent upon the Rear Tray 18 directly driven by the push-pull system arrangement in the Rear Tray 18. It is when the Rear Tray 18 is moved outboard of the vehicle that it necessarily pulls with this movement the Intermediate Slide Rail 16 as the Rear Tray 18 is prevented from extending out past the front limits of the Intermediate Slide Rail 16. When the Rear Tray 18 is fully extended outboard of the Vehicle 10, this movement pulls the Intermediate Slide Rail 16 to its fully extended position. To clarify, it is the movement of the Rear Tray 18 that pulls the Intermediate Slide Rail 16 in and out.
The Rear Tray 18 (
The vertical motion is achieved by the Motor 34A, Axle 35A, Spools 28A hard mounted to the Rear Tray 18. Further, it is this Rear Tray 18 that is connected by means of 2 pins (30B) to the pair of Upper Elbow Arms 22B, used to support the Front Tray 20 and Top Platform 24. For the horizontal motion of the Rear Tray 18, it is the same structure which the Motor 34B, Axle 35B and Spools 28 are mounted to. The Strap 32B for this horizontal motion has its endpoints of attachment at the vehicle's side corner edges of the Stationary Slide Rails 14A and 14B.
Particular to the Rear Tray 18 is the angle in which the U-shaped cross section U-Channel 44 (nesting the Elbow Arms 22A, 22B) is attached to the side members of the frame structure,
The Front Tray 20 (
The pair of Upper Elbow Arms 22B and Lower Elbow Arms 22A are hinged at the mid-point, 26. The Upper Elbow Arms 22B are attached by pins in the corners of the U-channel 44 and side structural members of the Rear Tray 18 (at 30B). The Lower Elbow Arms 22B are pinned (at 30A) into the Front Tray 20 cross member running next to and parallel to the “clocked” U-channel 44 of the Rear Tray 18.
With reference to
With reference to
The Anti-Sway Pulley Systems 40, as well as the Tension Sensors 38 for both vertical Cable Straps 32A, are unique features of control to the raising and lowering of the Front Tray 20 and Top Platform 24 by means of the Elbow Arms 22A and 22B. Further the use of a single Axle 35A design for driving both Spools 28A coaxially, ensures the vertical movement of the Front Tray 20 and Top Platform 24, is controlled in a level fashion, left to right. It is the single Axle 35A design which ensures the two Spools 28A run in exact unison for level vertical motion.
The control of each of these three push-pull systems in operating the cargo lift is managed by a Control Unit 42 that can include a series of switches & relays which dictate enabling or lock-out, and the direction of rotation of the respective spools for each of the motor subsystems. The supply voltage can come from the existing vehicle's electrical system 52 or an auxiliary battery if desired.
The Top Platform 24 includes a frame structure (
Example embodiments are provided so that this disclosure will be thorough and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
Spatially relative terms, such as “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
Number | Name | Date | Kind |
---|---|---|---|
3608759 | Spurgeon | Sep 1971 | A |
3715044 | Simons | Feb 1973 | A |
3809425 | Blaschke | May 1974 | A |
3823839 | Petzing | Jul 1974 | A |
3878955 | Udden | Apr 1975 | A |
4039096 | McAllister | Aug 1977 | A |
4081095 | Wilburn | Mar 1978 | A |
4113127 | Clement | Sep 1978 | A |
4134509 | Clement | Jan 1979 | A |
4236860 | Gottlieb | Dec 1980 | A |
4242030 | Clement | Dec 1980 | A |
4245947 | Clement | Jan 1981 | A |
4260314 | Golze | Apr 1981 | A |
4329100 | Golze | May 1982 | A |
4339223 | Golze | Jul 1982 | A |
4439086 | Thede | Mar 1984 | A |
5154563 | Phillips | Oct 1992 | A |
5346355 | Riemer | Sep 1994 | A |
5544796 | Dubach | Aug 1996 | A |
5975830 | Goodrich | Nov 1999 | A |
6428263 | Schellens | Aug 2002 | B1 |
7033128 | Poindexter | Apr 2006 | B2 |
7048490 | Henderson | May 2006 | B2 |
8322580 | Hamilton | Dec 2012 | B1 |
9914400 | Johnsrud | Mar 2018 | B1 |
20040028510 | Jones | Feb 2004 | A1 |
20060133914 | Derks | Jun 2006 | A1 |
20230050631 | Wang | Feb 2023 | A1 |
20230082917 | Guo | Mar 2023 | A1 |