The present invention relates to a vehicle control device, particularly to a control technology for stop and restart of an internal combustion engine.
In response to strengthening of CO2 regulation, an EGR control has been increasingly introduced, which reduces pump loss in a low load region and prevents knocking in a high load region by allowing exhaust gas of an internal combustion engine to reflow into a cylinder. If this EGR control and combustion stop control (stopping the internal combustion engine when the vehicle is stopped) are used together, restartability may be deteriorated. There is disclosed a technique of PTL 1 that solves this problem.
PTL 1:JP 5585942 B2
However, in PTL 1, consideration is not given to stopping the internal combustion engine while the vehicle is traveling. Moreover, when the EGR control and a sailing control (stopping the internal combustion engine while the vehicle is coasting) or a coasting control (stopping the internal combustion engine immediately before the vehicle is stopped while decelerating) are used together, there is a risk of deterioration of restartability.
The present invention is to solve the above-mentioned problems, and it is an object of the present invention to prevent deterioration of restartability in using the EGR control together with control (sailing control/coasting control) for stopping the internal combustion engine during traveling.
To solve the above-mentioned problems, in the present invention, in a vehicle control device for stopping an internal combustion engine when a vehicle is traveling at a predetermined speed or higher and a stop condition of the internal combustion engine is satisfied, fuel is injected to the internal combustion engine even when the stop condition of the internal combustion engine is satisfied, when an EGR rate of the internal combustion engine is equal to or higher than a set value. Alternatively, when the EGR rate of the internal combustion engine is equal to or higher than the set value, an EGR valve attached to an EGR pipe of the internal combustion engine is controlled in a valve closing direction when the stop condition of the internal combustion engine is satisfied. Alternatively, when the EGR rate of the internal combustion engine is equal to or higher than the set value, clutch engagement is maintained for a clutch control device that disconnects torque transmission between an output shaft of the internal combustion engine and a vehicle drive shaft, even when the stop condition of the internal combustion engine is satisfied.
Applying the present invention enables prevention of deterioration of restartability due to the sailing control, the coasting control, the EGR control, or a combination of any of these controls. Description other than the above-described configuration, action, and effect of the present invention will be described in detail in the following examples.
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
A method for improving deterioration of restartability of an internal combustion engine 304 by a vehicle control device 301 of the present invention will be described with reference to
A turbocharger 101 and a catalyst 102 are installed in an exhaust pipe 109, which is an exhaust flow passage of the internal combustion engine 304. The turbocharger 101 is constituted of: a turbine rotated by receiving a flow of exhaust gas; a shaft to transmit the rotation of the turbine); and a compressor that takes in air by using torque of the turbine to compresses the air. The turbocharger 101 serves as a supercharger that drives the compressor by using the flow of the exhaust gas to increase density of air taken in by the internal combustion engine 304.
The exhaust gas from the internal combustion engine 304 is purified by reduction and oxidation in the catalyst 102. The exhaust gas purified by the catalyst 102 is taken into an EGR pipe 110 from downstream of the catalyst 102, cooled by an EGR cooler 103, and returned to upstream of the turbocharger 101. A part of the combustion gas generated in a cylinder of the internal combustion engine 304 is recirculated to an intake pipe 111 via the EGR pipe 110, and mixed with intake air newly taken in from outside. A flow rate of the exhaust gas (EGR) to be recirculated in the EGR pipe 110 is determined by controlling an opening degree of an EGR valve 105. This control of the EGR achieves reduction of pumping loss while decreasing a combustion temperature of an air-fuel mixture in the cylinder, to reduce NOx emission.
The internal combustion engine 304 is controlled by a vehicle control device (not shown), a so-called engine control unit. An air flow rate sensor 106 detects a flow rate of fresh air newly taken in from outside. Although not shown, a pressure sensor is attached between the turbocharger 101 and the internal combustion engine 304, to detect a pressure of air in the intake pipe 111 that takes air into the internal combustion engine 304, or of air in a pipe of an intake chamber 112 downstream of the throttle. The flow rate of the mixed gas flowing from the intake pipe 111 to the internal combustion engine 304 is controlled by an opening degree of an intake throttle valve 104, and by a variable phase valve timing mechanism 108 that changes an opening/closing timing of an intake valve or an exhaust valve.
The vehicle control device of this example controls an actuator to realize a target EGR rate based on a detected value of the pressure sensor, the opening degree of the intake throttle valve 104, or the air flow rate sensor 106, which are described above. Meanwhile, in this example, the EGR rate refers to a ratio of fresh air and exhaust gas in the mixed gas flowing through the intake pipe 111. Then, the vehicle control device sets the opening degree of the EGR valve 105 or the intake throttle valve 104, or the phase angle of the intake and exhaust valves with the variable phase valve timing mechanism 108, and controls the EGR rate of the mixed gas flowing in via an intercooler 107.
Here, a description is given to a sailing control for stopping an engine during deceleration traveling of a vehicle in order to reduce fuel consumption. More particularly, a traveling scene having a fuel efficiency effect is identified using external information such as a preceding vehicle, and the sailing control is executed when the vehicle is decelerating in such a traveling scene. In the sailing control, for example, when the driver turns off an accelerator and the vehicle starts coasting, the control unit (CPU) provided to the vehicle control device 301 performs a control to disconnect the clutch 306 such that power of the internal combustion engine 304 is not transmitted to the drive wheel 303. Then, after disconnecting the clutch 306, the control unit (CPU) controls a fuel injection valve (injector) (not shown) to stop the fuel injection of the internal combustion engine 304. This enables improvement of fuel efficiency.
Further, a coasting control refers to a control for similarly disengaging the clutch 306, and a control of the fuel injection valve (injector) (not shown) to stop the fuel injection of the internal combustion engine 304 when the driver depresses a brake and a vehicle speed becomes lower than a predetermined value. This aims to improve fuel efficiency similarly to the sailing control described above. Although this example will be described using the CVT 302, the present invention can be realized without change even when a transmission such as an ANT or an MT is used. Moreover, the stop condition of the internal combustion engine in the sailing control and the coasting control is not limited to those described above, and the internal combustion engine 304 may be stopped under a condition that an output of the internal combustion engine 304 is set zero during traveling by an external request in “constant speed travel/vehicle distance control” called adaptive cruise control (ACC). Note that the ACC is an automatic control that keeps a distance between vehicles constant on highways, expressways, and the like, and allows constant speed travel of the vehicle.
Therefore, in this example, a clutch control computation unit 403 of the control unit (CPU) controls a clutch oil pressure to engage the clutch 306 or maintain the clutch engagement when an external EGR estimate (EGR rate) is equal to or higher than the set value even when there is the internal combustion engine stop request. Then, when the EGR rate becomes lower than the set value and there is the internal combustion engine stop request, the clutch control computation unit 403 of the control unit (CPU) controls the clutch oil pressure such that the clutch is released or the clutch release is maintained. This makes it possible to suppress deterioration of restartability of the internal combustion engine due to high external EGR rate, and to reduce fuel consumption by appropriately stopping the internal combustion engine when the external EGR rate is low.
As the stop condition of the internal combustion engine, for example, a case may be considered where the accelerator is turned off, for driving by a driver in the sailing control. For the ACC, it is conceivable to set a state where a request torque is zero, as the stop condition of the internal combustion engine. Alternatively, for the ACC, the stop condition of the internal combustion engine may be a case where the request torque is negative and the vehicle is to be stopped after a predetermined time. Further, for the coasting control, for example, a case where the brake is ON for driving by the driver and the vehicle speed is equal to or lower than a coasting permission speed (e.g., 15 km/h) may be set as the stop condition of the internal combustion engine.
In step S503, the external EGR rate estimation unit 402 of the control unit (CPU) estimates or calculates the external EGR rate. When the external EGR rate is equal to or higher than the set value (e.g., 5%), the process proceeds to step S504, otherwise the process proceeds to step S506. Clutch engagement is maintained in step S504, and fuel is injected such that shaft horsepower of the internal combustion engine becomes close to zero in step S505. That is, the control unit (CPU) maintains the clutch engagement to inhibit stop of the internal combustion engine 304, and controls the shaft horsepower of the internal combustion engine 304 to be close to zero to realize a deceleration similar to that of when the clutch 306 is disconnected, without generating a brake (engine brake) by the internal combustion engine 304. On the other hand, if the EGR concentration becomes lower than a predetermined value, the process proceeds to step S506. In step S506, the control unit (CPU) releases the clutch 306, and stops the internal combustion engine 304 by controlling the fuel injection valve to stop the fuel injection in step S507. This enables improvement of fuel efficiency by running the vehicle with the internal combustion engine stopped in a sailing drive state.
However, when the external EGR rate of the internal combustion engine 304 is equal to or higher than the set value (e.g. 5%) here, the control unit (CPU) of this example controls the fuel injection valve to inject fuel to the internal combustion engine 304 even when the stop condition of the internal combustion engine 304 is satisfied, and continues driving without stopping the internal combustion engine 304. At this time, the control unit (CPU) performs a control to maintain the clutch engagement for the clutch that transmits or disconnects torque between the output shaft 304 of the internal combustion engine and the vehicle drive shaft.
In addition, the control unit (CPU) controls the intake throttle valve 104 in the valve closing direction to set the shaft horsepower close to zero, and further controls the EGR valve 105 in the valve closing direction to lower the external EGR rate. Specifically, when reducing the opening degree of the intake throttle valve 104, the control unit (CPU) controls the opening degree of the intake throttle valve 104 to be more open than that at a time of fuel cut when the stop condition of the internal combustion engine 304 is not satisfied, to set the shaft horsepower from the internal combustion engine 304 to be close to zero (an output at which the internal combustion engine can maintain the rotational speed). This can achieve a deceleration similar to that by the clutch release even when the clutch 306 is engaged, allowing this control to be carried out without giving a sense of discomfort to the driver.
When the external EGR rate becomes lower than the set value (time B), the control unit (CPU) releases the clutch 306 and stops the internal combustion engine 304 by setting the fuel injection amount to zero. When the driver next depresses the accelerator pedal, the internal combustion engine is restarted (time C). When a difference between a rotational speed of the internal combustion engine and a rotational speed of the transmission falls within a predetermined range, the clutch 306 is engaged (time D). Then, the EGR valve is opened in accordance with a load of the internal combustion engine, and the external EGR is introduced (time E), thereby to realize low fuel consumption driving. With this configuration, even when the EGR rate is higher than the set value, deterioration of restartability can be prevented and sense of discomfort to the driver can be prevented since the deceleration also does not change.
Another embodiment of the present invention for the system described in
Further, in step S706, the control unit (CPU) stops fuel injection in all cylinders, and controls an intake throttle valve 104 in a valve opening direction. At this time, since an inertial force (rotation of a tire) of the vehicle is transmitted to the internal combustion engine through the clutch 306, the rotation of the internal combustion engine is maintained even when fuel is injected. Further, controlling the intake throttle valve 104 in the valve opening direction with the control unit (CPU) almost eliminates engine brake to be applied, which can achieve substantially the same deceleration as when the internal combustion engine is stopped.
Whereas, steps S707 to S709 are executed by the control unit (CPU) when the stop condition of the internal combustion engine 304 is satisfied and an EGR rate is lower than a set value. Here, in step S707, the control unit (CPU) releases the clutch 306, and controls the fuel injection valve to execute rich spike control (injecting dense fuel as compared with a stoichiometric ratio) for consuming oxygen accumulated in a catalyst, in step S708. Then, after completion of this rich spike control, the control unit (CPU) controls the fuel injection valve to stop the fuel injection in step S709.
This increases the intake flow rate flowing into the cylinder of the internal combustion engine 304 as compared with that of when this control is not executed, and lowers the EGR rate more quickly. Further, in this method, since oxygen is stored in the catalyst, the internal combustion engine is stopped after injecting fuel for rich spike fuel injection to eliminate the oxygen before and after disengagement of the clutch 306.
In this example, the rich spike control is performed after the clutch 306 is released, which can prevent deterioration of drivability since combustion torque at a time of the rich spike is not transmitted to the wheels. With this configuration, when the EGR rate is higher than the set value, inhibiting stop of the internal combustion engine and accelerating the reduction in the EGR rate allow an execution time of the sailing drive to be prolonged, which can achieve reduction in the fuel consumption. Finally, removing the oxygen stored in the catalyst with rich spike can prevent deterioration of exhaust gas (especially NOx) at reacceleration (time D and later) after restart of the engine.
Another embodiment of the present invention for the system described in
In step S806, while the control unit (CPU) opens an intake throttle valve 104, torque increases accordingly. Here, although not shown, the internal combustion engine 304 is disposed with an ignition plug that ignites injected fuel, and an ignition timing of the ignition plug is controlled by the control unit (CPU) of the vehicle control device. Then, the control unit (CPU) controls the ignition plug to perform so-called ignition retard, which retards the ignition timing in order to reduce the above-mentioned increasing torque. Whereas, when the EGR concentration becomes lower than the set value, steps S907 to S908 are performed. Here, in step S907, the control unit (CPU) releases the clutch 306 and controls the fuel injection valve to stop fuel injection in step S908.
With this example, when the EGR rate is higher than the set value, inhibiting stop of the internal combustion engine and accelerating the reduction in the EGR rate allow an execution time of the sailing drive to be prolonged, which can achieve reduction in the fuel consumption. Further, deterioration of drivability can be prevented by performing torque control with ignition retard.
Another embodiment of the present invention for the system described in
This control is executed when combustion for shaft horsepower close to zero becomes difficult with combustion performed in all the cylinders, and the combustion stability is ensured by increasing an air amount and a fuel amount in the combustion cylinder to increase the fuel amount in the combustion cylinder. As a result, even when the EGR rate is high and combustion for shaft horsepower close to zero is difficult with combustion performed in all the cylinders, the air and fuel for the deactivated cylinder can be distributed to the remaining cylinders to prevent combustion deterioration, and torque fluctuation giving sense of discomfort to the driver can be prevented.
Another embodiment of the present invention for the system and control described in
This configuration can prevent the catalyst temperature from becoming lower than an activation temperature or higher than a catalyst damage temperature, and can stop the internal combustion engine while maintaining exhaust performance of the catalyst.
The invention described in Examples 1 to 5 can also be applied to a hybrid system of an internal combustion engine and a motor.
101 turbocharger
102 catalyst
103 EGR cooler
104 intake throttle
105 EGR valve
106 air flow rate sensor
107 intercooler
108 variable phase valve timing mechanism
301 control device
302 CVT
303 drive wheel
304 internal combustion engine
305 torque converter
306 clutch
401 internal combustion engine stop request unit
402 external EGR rate estimation unit
403 clutch control computation unit
1401 control device
1402 CVT
1403 drive wheel
1404 internal combustion engine
1405 torque converter
1406 clutch
A1407 belt
1408 motor
1409 clutch B
Number | Date | Country | Kind |
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2016-061082 | Mar 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/002046 | 1/23/2017 | WO | 00 |