The present application claims the priority benefits of German Application Nos. DE 10 2020 110 369.7, filed on Apr. 16, 2020, and DE 10 2020 127 429.7, filed on Oct. 19, 2020.
The invention relates to a vehicle crane comprising a jib that can be raised and lowered by at least one main tensile connector, and a counter jib, wherein the main tensile connector extends between a first connecting point in the region of a head of the counter jib and a second connecting point in the region of a head of the counter jib. The invention also relates to a method for reducing loading which occurs in its jib during operation and/or during raising and lowering.
In addition to the type of running gear unit (wheeled running gear unit/crawler track), vehicle cranes differ from one another primarily in terms of the design of their jib which can be luffed vertically about the foot-side support. Telescopic configurations, i.e. configurations that are variable in length, typically have for this purpose a luffing mechanism, in which the luffing is based upon a linear drive which produces a compressive force. In contrast, non-telescopic forms, such as for instance configurations constructed on truss or lattice girders, have at least one guying arrangement, in which the empty weight proportion made up of a tensile force, which can be transmitted by a main tensile connector in the region of the jib head, permits raising and lowering of the jib.
In the case of long lengths, the empty weight of such a jib produces heavy loading even during its raising and lowering phase. Its section which is unsupported between its foot and the main tensile connector acting in the head region ensures a corresponding bending moment. This is supplemented by the normal force proportion from the main tensile connector which extends obliquely with respect to the jib longitudinal axis, which normal force proportion is added disadvantageously to the compressive force proportion of the bending moment and even increases this by reason of sagging.
German laid-open document DE 10 2018 114 832 A1 discloses a large crane for assembling wind turbines. In the case of a height of a hub of a wind turbine of 200 m, a hook height of the large crane of 210 m is required. The large crane is designed as a crawler crane comprising a main jib which is luffably arranged on a superstructure and is divided approximately in the centre into a first portion and a second portion. The first and the second portion are connected to one another in a foldable manner for raising and lowering the main jib. Moreover, a long auxiliary jib is luffably arranged on the main jib. For the purpose of raising, lowering and luffing the main jib, a main tensile connector is secured on the end side in the region of a jib head of the first portion of the main jib. Oppositely, the main tensile connector is supported on a head of a counter jib which is articulated on the superstructure of the large crane which can be pivoted about a vertical axis. A tensile force applied to the main tensile connector serves to raise, lower or luff the first portion of the main jib accordingly. Furthermore, auxiliary tensile connector are provided which extend spaced apart from one another between the first portion of the main jib and the main tensile connector. The arrangement of the auxiliary tensile connector counteracts sagging, which occurs by reason of the empty weight, and the associated bending loading of the main jib. The invariable position and length of the auxiliary tensile connector represents a compromise between the loading scenarios which occur during operation and the raising and lowering phase of the main jib. An increase in jib length means that its empty weight is inevitably increased and the loading resulting therefrom reduces the bearing load which remains for operation. With regard to the increasing demand for ever increasing working radii and increasing jib lengths, the currently known configurations cannot adequately cope with said loading scenarios.
Furthermore, German laid-open document DE 101 55 006 A1 already discloses a comparable vehicle crane comprising a so-called superlift device. A superlift device consists substantially of a bearing load-increasing additional counterweight which is suspended from the head of the counter jib. Horizontal spacing between the axis of rotation of the superstructure and the centre of gravity of the additional counterweight is referred to as the additional counterweight radius. In a corresponding manner, the horizontal spacing between the axis of rotation of the superstructure and the centre of gravity of a load to be handled is the loaded radius. In the case of a lifting task which is to be performed, the loaded radius when a load is being picked up is generally different to the loaded radius when the load is being put down. In order to react to this, e.g. the additional weight radius can be adjusted by retracting or extending a telescoping rod between the additional weight and the superstructure. In order to accomplish a pending lifting task, the crane operator receives assistance via an indication of the loaded radius, the additional counterweight radius, the load currently picked up as well as the bearing load table associated with the set-up state of the vehicle crane. This bearing load table or the bearing load diagram shows the permissible upper and lower limits of the load to be handled at a given loaded radius and specified magnitude of the additional counterweight in dependence upon the additional counterweight radius.
The present invention provides a vehicle crane that further reduces the loading that acts upon its jib, in particular during raising and lowering, including in order to increase its bearing load overall. Furthermore, a method is provided for reducing the loading which occurs in the jib during operation and/or during raising and lowering.
In accordance with an embodiment of the invention, a vehicle crane comprising a jib, which can be raised and lowered by at least one main tensile connector, and a counter jib, the main tensile connector extends between a first connecting point in the region of a head of the jib and a second connecting point in the region of a head of the counter jib, wherein the jib has a third connecting point located between the first connecting point and its foot opposite the head, and a secondary tensile connector extends between the third connecting point and a fourth connecting point in the region of the head of the counter jib or alternatively the secondary tensile connector extends between the third connecting point via a seventh connecting point on the main tensile connector and a fourth connecting point in the region of the foot of the main jib. The secondary tensile connector is configured such that a compensation force can be transmitted thereby to the jib. Therefore, in other words the jib is connected to the counter jib or the jib foot via an additional secondary tensile connector. By means of its coupling to a portion of the jib located between the foot and the first connecting point, its sagging arising from the empty weight can be compensated for at least partially.
The resulting advantage can be seen in the fact that the additional connection of the jib to the counter jib or the jib foot via the secondary tensile connector leads to an advantageous reduction in the bending load. In particular, the critical phase during raising and lowering to a substantially horizontal orientation of the jib, in which the unsupported length of the jib is at its greatest, is relieved considerably thereby. As a result, an aspect of the invention permits simpler raising and lowering of long and/or heavy jibs, wherein further increases can be achieved in particular in the length of the jib. Moreover, the bearing load for the operation of the vehicle crane can also be further increased in this manner.
The precise position of the third connecting point between the foot and the first connecting point, fifth connecting point, sixth connecting point, seventh connecting point and eighth connecting point, can be established by a person of skill in the art in which it is specified accordingly on the basis of measurements and/or calculations. Despite in part the individual configurations of the jibs of vehicle cranes, it is to be assumed that typically it will be necessary to arrange the third connecting point in a portion of the respective jib located centrally between the foot and the first connecting point. This non-limiting assessment is based upon the assumption that the weight of the jib per meter is substantially constant between its foot and the first connecting point such that the portion of the jib extending between the foot and third connecting point and the portion of the jib extending between the third and first connecting point are approximately the same weight. Possible differences in the weight progression and the resulting normal force progression of the jib and/or the bending moment produced from the overhang from the first connecting point towards its free head end will be taken into consideration accordingly by the person skilled in art in establishing the position of the third connecting point, fifth connecting point, sixth connecting point, seventh connecting point and eighth connecting point in order to achieve the smallest possible loading on the jib, in particular from bending moments.
According to one preferred embodiment of the basic inventive concept, the main tensile connector and also the secondary tensile connector can be variable in length. This means both the variability of e.g. only portions of its length and also the change in its length overall. Therefore, the main tensile connector or secondary tensile connector could be configured at least partially e.g. in terms of a pulley block in order to permit length variability per se. In this respect, it would be feasible to have a connection, which is fixed at one of its ends, to the first or third connecting point of the jib or the second or fourth connecting point respectively. As an alternative or in addition thereto, the connection of the main tensile connector and the secondary tensile connector to the counter jib could be configured in favour of a deflection thereon, wherein its length variability could then be based e.g. on a reduction in length by means of winding.
In addition to the thus possible “holding under tension” of the main tensile connector and the secondary tensile connector during a change in the orientation of the jib, said length variability of the secondary tensile connector offers the option of adapting the sought-after compensation for sagging caused by empty weight and normal force of the jib to changing states. This can be e.g. the orientation of the jib and the height of the suspended load. By means of a corresponding control, it is then possible to transmit the compensation force, which can be varied for optimum relieving of the loading, via the secondary tensile connector in order to advantageously counteract the respective sagging of the jib.
An aspect of the invention makes provision that the jib can extend preferably without joints between its foot and its head. In this case, the jib in accordance with the invention is itself understood to be a main jib and in this respect is not understood to be a collective term for a combination of such a main jib comprising an auxiliary jib. Even if the jib in terms of the invention can be equipped with an additional auxiliary jib connected in an articulated manner, the inventive embodiments and arrangements of the main tensile connector and the secondary tensile connector relate basically to the jib in terms of a main jib without joints. It is also feasible to equip the auxiliary jib additionally or only with the secondary tensile connector in accordance with the invention.
Provision is further made that the jib can be a one-part or multiple-part construction. In a particularly preferred manner, the jib is non-telescopic and so it cannot be varied in terms of its length by means of a corresponding drive. Possible changes in its length by the addition or removal of individual portions or segments do not fall within telescoping capability in terms of the invention. For instance, the jib can have an individual and, in this respect, one-piece girder which extends between the foot and the head of the jib. Alternatively, the jib can also have at least two girders in series. The at least one girder can be e.g. a box girder in terms of a hollow body, or can be a lattice girder having a correspondingly open or closed latticework. Moreover, mixed forms and combinations of the foregoing are also feasible.
In order to achieve flexibility in use, provision is made that the vehicle crane in accordance with an aspect of the invention can have a superstructure that is arranged so as to be rotatable on a lower carriage, wherein the jib is then supported on the superstructure in a luffable manner via its foot.
On this basis, it is considered to be advantageous if the counter jib is supported on the superstructure. Preferably, said support is effected in a moving form such that corresponding adaptations can be made in the orientation of the counter jib.
With regard to the advantageous length variability of the main tensile connector and the secondary tensile connector, the superstructure or the foot of the counter jib can have a winch drive, with which the main tensile connector and the secondary tensile connector are then operatively connected. This means e.g. that the secondary tensile connector can be wound and unwound at least partially in order to vary in particular the level of the required compensation force.
As a further way of compensating for the sagging caused by the empty weight and the normal force of the jib, it is considered to be advantageous within the scope of the invention if the jib has not only the first connecting point for the main tensile connector and the third connecting point for the secondary tensile connector but also at least one fifth connecting point which can then be coupled to an auxiliary tensile connector. Said auxiliary tensile connector is then connected by means of its opposite end to the main tensile connector. Preferably, the fifth connecting point can be located between the first connecting point and the third connecting point such that the auxiliary tensile connector extends in a region between the jib head and the secondary tensile connector between the jib and the main tensile connector.
In an advantageous manner, provision is made that the fifth connecting point is located between the first connecting point and the third connecting point on the jib.
Furthermore, it is advantageous that the region for the third connecting point, as seen in the longitudinal direction of the jib, is between 25% and 75%, preferably between 40% and 60%, of the length of the jib.
In one embodiment of the vehicle crane, an additional counterweight is suspended from the counter jib. Depending on the type of set-up of the vehicle crane, the counter jib is a superlift jib or an A-block. In this case, an A-block is typically used alone without a superlift jib on a vehicle crane or a superlift jib is used only together with the A-block. In the case of the type of set-up of an A-block without a superlift jib, the main tensile connector and, depending upon the design variant, also the secondary tensile connector, is articulated to the head of the A-block. In the case of the type of set-up of a superlift jib with an A-block, the main tensile connector and, depending upon the design variant, also the secondary tensile connector, is articulated to the head of the superlift jib.
The vehicle crane in accordance with the invention now presented allows it to be raised and lowered in a problem-free manner in spite of its extremely long and/or heavy jib. In particular, the configuration and arrangement of the secondary tensile connector contributes to extremely advantageous relieving of the loading on the jib. By changing the compensation force which can be transmitted via the secondary tensile connector, it is possible to adapt to all operating and/or set-up states of the vehicle crane, in which its jib can always be supported in an optimum manner. Moreover, the invention produces an increase in the bearing load of the vehicle crane and so its usage capability can be extended on the whole.
The invention is also directed to a method, by which the loading which occurs in the jib of a vehicle crane, which has a counter jib, during its operation and/or during the raising and lowering of the jib can be reduced. In addition to a first connecting point which is located in the region of a head opposite its foot and is coupled to a main tensile connector, the jib has in this case a further third connecting point which is located between the first connecting point and its foot. In accordance with the invention, a compensation force which in particular is controllable is transmitted to the jib by means of a secondary tensile connector coupled to this third connecting point. In a particularly preferred manner, the vehicle crane can be the previously described vehicle crane in accordance with the invention.
The resulting advantages have already been explained in greater detail in connection with the vehicle crane in accordance with the invention and so to avoid repetition reference is made at this juncture to the corresponding statements relating thereto.
The method in accordance with the invention also provides a control of the tensile force which is to be introduced and which can be effected in at least one of the ways stated hereinafter: force-controlled, path-controlled, continuously, constantly, linearly, stepwise.
In other words, the tensile force to be applied can be controlled or readjusted in that e.g. the changing force is detected at the secondary tensile connector from the jib. Therefore, an increasing force can be compensated for by a tensile force counteracting said increasing force, whereas in the event of a decreasing force the tensile force is reduced accordingly. In a similar manner, the movements which result during a change in the force can be utilized in order to ascertain therefrom and accordingly apply a tensile force level used for compensation purposes. The control can react linearly to any change with a change in the tensile force or else effect a change in the level of the tensile force to be applied only when the measured parameters move outside a range. Overall, the control can be effected preferably constantly and/or continuously in order to achieve shortest possible reaction times to changing influences. As an alternative or in addition to the foregoing, at least one of the features of the vehicle crane stated hereinafter can be taken into consideration during the control of the tensile force: bearing load points, loaded radius, counterweight radius, bearing load curve.
This essentially means taking into consideration the bearing load of the vehicle crane in dependence upon the orientation of its jib in a vertical plane and about a vertical axis relative to the lower carriage.
An exemplified embodiment of the invention will be explained in greater detail with reference to the following description and accompanying figures.
In order to raise, luff during operation and lower the jib 2 at a later stage, the main tensile connector 7 and the secondary tensile connector 8 are variable in length in relation to the portion between the head 2b of the jib 2 and the head 6b of the counter jib 6. Pulley-block like reeving arrangements are typically provided for this purpose. In a corresponding manner, the main tensile connector 7 and the secondary tensile connector 8 are thus each fastened and deflected in their second and fourth connecting point 7b, 8b respectively. For the purpose of raising, luffing and lowering, the counter jib 6 is fixed in its operating position at a preselected angle on the superstructure 5 via the guying arrangement 9 and a support. The length of the main tensile connector 7 and the secondary tensile connector 8 is changed via winches 14 which are arranged on the superstructure 5 or on the foot 6a of the counter jib 6. The jib 2 which extends in its substantially horizontal initial position S1 can be vertically raised, luffed and then lowered by means of a corresponding change in the length of the main tensile connector 7. In parallel therewith, a tensile force in the form of a compensation force K is transmitted to the jib 2 by the secondary tensile connector 8 in order to reduce or compensate for the loading, in particular bending moments, which are produced from the empty weight of the jib 2 which is otherwise unsupported between the first connecting point 7a and its foot 2a. The control required for this purpose can be effected in many ways, including e.g. force-controlled or path-controlled, continuous, constant, linear or else stepwise. In this case, the control can take into consideration further features, such as e.g. the individual bearing load points and/or bearing load curves of the vehicle crane together with the respectively adopted rotation of its superstructure 5 relative to the lower carriage 3.
This tensile force is applied to the secondary tensile connector 8 preferably via a fastening winch. For this purpose, the fastening winch is driven electrically or hydraulically. It is also feasible for hydraulic tensioning cylinders to be used for this purpose which act upon the secondary tensile connector 8 directly, via cable drives or in a clamping manner.
In accordance with an aspect of the present invention and the exemplified embodiments, the lower end of the jib 2 having a length corresponding to 10% of the length of the entire jib 2 is understood as being in the region of the foot 2a of the jib 2. In the case of a jib 2 designed as a lattice mast, the lower end of the jib 2 thus comprises at least the so-called foot piece, with which the jib 2 is articulated to the superstructure 5, and the so-called first intermediate piece which adjoins thereto and which is then adjoined by the sequence of the lattice mast pieces of the jib 2. Even if, in the case of a short jib 2, the foot piece and the first intermediate piece exceed the defined 10% of the length of the entire jib 2, they form in any case the region of the foot 2a of the jib 2.
In conjunction with the invention, the main tensile connector 7 and also the secondary tensile connector 8 can each be articulated to the tip of the head 2b of the jib 2 or the head 6b, 6b′ of the counter jib 6, 6′ or in the region thereof. The term region is hereby understood to be a portion starting from the respective outer end of the jib 2, 6, 6′ inwards with a length of up to 10% of the entire length of the respective jib 2, 6, 6′. The same applies to the connecting points on the foot 2a, 6a, 6a′ of the jib 2, 6, 6′.
In conjunction with the previously described exemplified embodiments shown in
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