This application claims benefits of priority to Japanese Patent Application No. 2020-046233 filed on Mar. 23, 2023, and Japanese Patent Application No. 2020-046234 filed on Mar. 23, 2023, the entire content of which is incorporated herein by reference.
The present invention relates to a handle device provided on a door of a vehicle.
US 2021/0285264 A1 describes a vehicle door handle device including a cover member (flap) that covers a keyhole of a cylinder lock. In such a vehicle door handle device, the flap is pivotally supported by a housing. Pressing one end portion of the flap rotates the flap, exposing the keyhole and enabling insertion of a key.
In the vehicle door handle device described in US 2021/0285264 A1, to open the door, it is necessary to insert the key into the cylinder lock and rotate the key with the flap pressed open to unlock the door, and then pull a handle, which is separate from the flap, to actuate a lever member and release a latch. Thus, this configuration has a large number of components, and is difficult to operate. Further, the flap is biased in an initial position direction by a spring and the handle needs to be operated while pressing the flap with a finger to keep the flap from returning to the initial position, resulting in poor operability. Since a spring for biasing the flap in the initial position direction and a spring for biasing the lever member in the initial position direction are required, the vehicle door handle device has a large number of components.
An object of the present invention is to provide a vehicle door handle device that has improved operability and a reduced number of components.
An aspect of the present invention provides a vehicle door handle device including a handle case including a hole, a cylinder lock unit disposed facing the hole and configured to switch a door lock device between a locked state and an unlocked state, a cover member pivotably supported by the handle case and configured to switch between a covered state of covering a keyhole of the cylinder lock unit and an exposed state of exposing the keyhole by pivoting at the hole, and a lever member configured to release a latch unit of the door lock device. The cover member includes an operation portion configured to rotate the cover member from the covered state to the exposed state and actuate the lever member.
An aspect of the present invention provides a vehicle door handle device including a handle case including a hole, a cylinder lock unit disposed facing the hole and configured to switch a door lock device between a locked state and an unlocked state, a cover member pivotably supported by the handle case and configured to switch between a covered state of covering a keyhole of the cylinder lock unit and an exposed state of exposing the keyhole by pivoting at the hole, a lever member configured to release a latch unit of the door lock device, and a biasing member configured to bias the lever member to an initial position. The cover member includes an actuating portion configured to actuate the lever member by rotating from the covered state to the exposed state, and, when the lever member actuated is returned to the initial position, the biasing member rotates the cover member from the exposed state to the covered state via the actuating portion.
According to the present invention, in a vehicle door handle device, it is possible to improve operability while suppressing a number of components.
Next, an embodiment of the present invention will be described in detail with reference to the drawings as appropriate, taking a case in which a vehicle door handle device of the present invention is applied to a side door for a front seat on a left side of a vehicle (driver's seat in a left-hand drive vehicle) as an example. Note that, in the referenced drawings, “front-rear” indicates a front-rear direction in a traveling direction of the vehicle, that is, a vehicle body front-rear direction, and “left-right” indicates a left-right direction (vehicle width direction) as viewed from the driver's seat. Such directional expressions are based on a state in which the side door is closed.
As illustrated in
The control unit A1 is a so-called electrical control unit (ECU) constituted by a central processing unit (CPU), a read-only memory (ROM), a random access memory (RAM), an input/output circuit, and the like. The control unit A1 acquires a control signal output from the vehicle door handle device 1 and controls the door lock device A2 on the basis of the control signal acquired.
The door lock device A2 includes a latch unit A21, a latch actuating unit A22, a lock unit A23, and a lock actuating unit A24.
The latch unit A21 is a latch mechanism configured to be switchable between a latched state in which the side door 2 in a closed state and the vehicle body are engaged with each other, and an unlatched state in which the engagement between the side door 2 in the closed state and the vehicle body is released.
The latch actuating unit A22 is constituted by a motor or the like, and switches the state of the latch unit A1 between the latched state and the unlatched state on the basis of control by the control unit A21.
The lock unit A23 is a lock mechanism that, when the side door 2 is closed and the latch unit A21 is in the latched state, is configured to be switchable between a locked state in which the latched state cannot be switched to the unlatched state and an unlocked state in which the latched state can be switched to the unlatched state.
The lock actuating unit A24 is constituted by a motor or the like, and switches the state of the lock unit A23 between the locked state and the unlocked state on the basis of the control by the control unit A1.
As illustrated in
The handle case 3 is an area to be held by a user outside the vehicle when opening and closing the side door 2. The handle case 3 includes a base member 10, a case member 20, a gasket 30, and a molding 40.
The base member 10 is a resin member constituting a main portion of the handle case 3. The base member 10 integrally includes a frame portion 11 having a rectangular frame shape, a switch attachment portion 12, a cylinder lock attachment portion 13, a lever attachment portion 14, a sensor installation portion 15, and an opening 16 formed inside the frame portion 11, and a plurality of (four in the present embodiment) flange portions 17 formed outside the frame portion 11.
The frame portion 11 integrally includes an upper side portion 11a and a lower side portion 11b vertically separated from each other and extending in the front-rear direction, a front side portion 11c that connects front end portions of the upper side portion 11a and the lower side portion 11b, and a rear side portion 11d that connects rear end portions of the upper side portion 11a and the lower side portion 11b.
The switch attachment portion 12 is an area to which the switch unit 4 is attached. The switch attachment portion 12 extends downward from an intermediate portion of the upper side portion 11a of the frame portion 11 in the vehicle width direction. The switch attachment portion 12 is inclined downwardly outward in the vehicle width direction. An opening 12a having a rectangular shape is formed in the switch attachment portion 12.
The cylinder lock attachment portion 13 is an area to which the cylinder lock unit 6 is attached. The cylinder lock attachment portion 13 extends frontward from an inner end portion of the rear side portion 11d of the frame portion 11 in the vehicle width direction. In the cylinder lock attachment portion 13, a tubular portion 13a is formed projecting inward in the vehicle width direction. The tubular portion 13a is inclined frontwardly outward in the vehicle width direction.
The lever attachment portion 14 is an area to which the lever unit 8 is attached. The lever attachment portion 14 extends upward from an inner end portion of the lower side portion 11b (rear portion) of the frame portion 11 in the vehicle width direction. In the lever attachment portion 14, a tubular portion 14a is formed protruding inward in the vehicle width direction.
The sensor installation portion 15 is an area that covers the sensor unit 5 from an area outward in the vehicle width direction. The sensor installation portion 15 extends upward from an outer end portion of the lower side portion 11b (front portion) of the frame portion 11 in the vehicle width direction.
The opening 16 is an area having a rectangular frame shape surrounded by the switch attachment portion 12 on an upper side, the cylinder lock attachment portion 13 on a rear side, the lever attachment portion 14 on a rear lower side, and the sensor installation portion 15 on a lower side. The user can open and close the side door 2 by inserting his/her hand into the opening 16 and gripping an upper edge portion side of the opening 16.
The flange portions 17 extend outward from inner end portions, in the vehicle width direction, of four corner portions of the frame portion 11. The flange portion 17 is attached to the inner panel 2b of the side door 2 with a collar Cl and bolts (not illustrated).
The case member 20 is a resin member that works with the base member 10 to form a closed space (housing) on an inner side of the opening 16 in the vehicle width direction. The case member 20 is attached to the base member 10 with a tapping screw T1. As illustrated in
The inclined wall portion 21 is an area facing the opening 16 as viewed from a position outward in the vehicle width direction, and is inclined upwardly inward in the vehicle width direction.
The inner wall portion 22 is an area facing the switch attachment portion 12 as viewed from a position outward in the vehicle width direction.
The lower wall portion 23 is inclined downwardly outward in the vehicle width direction. A front end portion of the lower wall portion 23 is connected to a lower end portion of the front wall portion 24, and a rear end portion of the lower wall portion 23 is connected to a lower end portion of the rear wall portion 25. The front end portion of the lower wall portion 23 abuts against an upper end portion of the sensor installation portion 15. A hole 23a and a mark 23b are formed in the lower wall portion 23.
The rear wall portion 25 is inclined rearwardly outward in the vehicle width direction. A hole 25a is formed in the rear wall portion 25 at a position overlapping the cylinder lock attachment portion 13 (refer to
As illustrated in
The molding 40 is a resin member having a rectangular frame shape that is attached to the gasket 30, protruding outward in the vehicle width direction from the gasket 30. The molding 40 is softer (more elastic) than the gasket 30 and abuts against the outer panel 2a (refer to
The switch unit 4 is a switch for electrically actuating the latch actuating unit A22 (refer to
The case 50 is a resin member having a box shape and is attached to an outer side of the switch attachment portion 12 in the vehicle width direction, covering the opening 12a. The case 50 is attached to the switch attachment portion 12 with a tapping screw T2. A hole 50a is formed in the case 50.
The tactile switch 60 is accommodated in the case 50 and is electrically connected to the control unit A1 (refer to
The slider 70 is a resin member accommodated in the case 50 slidably in the vehicle width direction. A biasing member (spring) S is interposed between the slider 70 and the case 50.
The button 80 is a resin member attached in the opening 12a, covering an inner side of the case 50 in the vehicle width direction.
The seal 90 is provided interposed between the case 50 and the button 80, and is a resin member that closes a gap between the case 50 and the switch attachment portion 12.
The sensor unit 5 is a sensor for electrically actuating the latch actuating unit A22 and the lock actuating unit A24 (refer to
The case 100 is a resin member having a housing shape with an opening at a lower portion of the case 100. A hole 100a is formed in an upper wall portion of the case 100. The case 100 is attached to a lower surface side of the lower wall portion 23 of the case member 20 with a tapping screw T3.
The substrate 110 is accommodated in the case 100. Various components are mounted on the substrate 110, and the substrate 110 is communicably connected to the control unit A1 (refer to
The sensor plate 120 is an electrostatic capacitance sensor accommodated in the case 100 in a state of being electrically connected to the substrate 110. A butyl tape BT is applied to an area of the upper wall portion of the case 100 above the sensor plate 120.
The substrate 110 and the sensor plate 120 are fixed to the case 100 by a potting P with which the case 100 is filled.
The switch 130 is accommodated in the case 100 in a state of being attached on the substrate 110. An endmost portion of the switch 130 protrudes upward from the hole 100a of the case 100.
The button 140 is disposed in the hole 23a of the lower wall portion 23 of the case member 20.
The NFC antenna 150 is disposed on the upper wall portion of the case 100 and is communicably connected to the substrate 110.
As illustrated in
As illustrated in
The pin 160 is a resin member having a rod shape and serving as a pivot (forward/reverse rotation) axis of the cover member 170.
The cover member 170 is a resin member having a flat plate shape that covers the cylinder lock unit 6 from a position outward in the vehicle width direction by closing the opening 16. As illustrated in
The cover portion 171 is disposed at a position of the hole 25a that overlaps the cylinder lock attachment portion 13 as viewed from a position outward in the vehicle width direction.
The operation portion 172 extends frontward from a front end portion of the cover portion 171, and is disposed at a position of the hole 25a that overlaps the opening 16 as viewed from a position outward in the vehicle width direction.
The actuating portion 173 is a portion that actuates a lever member 190 described below by rotation of the cover member 170. The actuating portion 173 integrally includes a shaft portion 173a extending inward in the vehicle width direction from an inner surface of the operation portion 172 in the vehicle width direction, and an engagement portion 173b formed at an endmost portion of the shaft portion 173a. The engagement portion 173b has a spherical shape (spherical crown shape).
The flange portion 174 extends frontward from an inner end portion, in the vehicle width direction, of a front end portion of the operation portion 172.
The pin attachment portion 175 is formed at a boundary portion (inner side in the vehicle width direction) between the cover portion 171 and the operation portion 172, and is a tubular portion through which the pin 160 is inserted.
As illustrated in
The shaft 180 is a metal member having a shaft shape and serving as a pivot axis of the lever member 190. The shaft 180 is accommodated in the cylinder portion 14a of the lever attachment portion 14.
The lever member 190 is a metal member for switching the latch unit A21 (refer to
The base portion 191 is a portion serving as a pivot center of the lever member 190. A hole 191a is formed in the base portion 191. A pin for attaching the base portion 191 to the shaft 180 is inserted into the hole 191a.
An engagement portion (flange portion) 192a that engages with (abuts against) the actuating portion 173 of the cover member 170 is formed at an endmost portion of the first piece portion 192.
The second piece portion 193 is provided at a position offset from the first piece portion 192 in a circumferential direction (at a phase different from that of the first piece portion 192). A hole 193a is formed at an endmost portion of the second piece portion 193.
The biasing member 200 is a spring that biases the lever member 190 in a direction of an initial position (a position at which the engagement portion 192a abuts against the actuating portion 173 of the cover member 170 in the closed state). The biasing member 200 is externally fitted to the shaft 180, and a collar C3 is interposed between the biasing member 200 and the base portion 191 of the lever member 190.
The bushing 210 is a resin member that engages with a hole 193a of the second piece portion 193.
The rod 220 is a metal member that has a rod shape for transmitting the pivoting of the lever member 190 to the latch unit A21 of the door lock device A2. One end portion of the rod 220 is attached to the hole 193a of the second piece portion 193 with the bushing 210 interposed therebetween. The other end portion of the rod 220 is engaged with the latch unit A21 via a link mechanism (not illustrated) or the like.
Next, an operation example of the door system A including the vehicle door handle device 1 will be described mainly with reference to
When a user carrying a smart key (frequency operated button (FOB)) approaches the vehicle, the control unit A1 detects the smart key by communication with the smart key and, on the basis of a detection result, actuates the lock actuating unit A24 of the door lock device A2, switching the lock unit A23 from the locked state to the unlocked state. Subsequently, when the user inserts his/her hand into the opening 12a and presses the button 80 outward in the vehicle width direction with his/her finger, the slider 70 slides outward in the vehicle width direction against the biasing force of the biasing member S and abuts against the tactile switch 60. In such a state, the tactile switch 60 outputs an electric signal to the control unit A1 via the wiring line. On the basis of the electric signal, the control unit A1 actuates the latch actuating unit A22 of the door lock device A2, switching the latch unit A21 from the latched state to the unlatched state. In such a state, the user can manually open the side door 2 by gripping the peripheral edge portion of the opening 12a of the vehicle door handle device 1.
When the user puts his/her hand into the opening 16 and presses the button 140 with his/her finger to press the switch 130 via the button 140, the substrate 110 outputs an electric signal to the control unit A1 in accordance with an operation result of the button 140 (that is, a result of pressing the switch 130). On the basis of the electric signal, the control unit A1 actuates the lock actuating unit A24 and the latch actuating unit A22 of the door lock device A2, switching the lock unit A23 from the locked state to the unlocked state and switching the latch unit A21 from the latched state to the unlatched state. Subsequently, the control unit A1 controls a door actuating unit (not illustrated) and the side door 2 automatically opens.
When the user inserts a terminal device (such as a smartphone) into the opening 16 and holds the terminal device over the NFC antenna 150, the substrate 110 outputs an electric signal to the control unit A1 (refer to
Subsequently, when the user inserts his/her hand into the opening 12a and presses the button 80 outward in the vehicle width direction with his/her finger, the slider 70 slides outward in the vehicle width direction against the biasing force of the biasing member S and abuts against the tactile switch 60. In such a state, the tactile switch 60 outputs an electric signal to the control unit A1 via the wiring line. On the basis of the electric signal, the control unit A1 actuates the latch actuating unit A22 of the door lock device A2, switching the latch unit A21 from the latched state to the unlatched state. In such a state, the user can manually open the side door 2 by gripping the peripheral edge portion of the opening 12a of the vehicle door handle device 1.
When the user inserts his/her hand into the opening 16 and touches the mark 23b of the lower wall portion 23 of the case member 20 with his/her finger, the substrate 110 outputs an electric signal to the control unit A1 in accordance with a detection result (change in electrostatic capacitance) of the sensor plate 120. The control unit A1 actuates the lock actuating unit A24 of the door lock device A2 on the basis of the electric signal, switching the lock unit A23 from the unlocked state to the locked state. For example, the control unit A1 may switch the lock unit A23 to the locked state and maintain the locked state for a predetermined period of time after the detection result of the sensor plate 120 is obtained, even when the detection result of the smart key is obtained.
First, when the user inserts his/her hand into the opening 16 and presses the operation portion 172 of the cover member 170 with his/her finger, the cover member 170 pivots about the pin 160. The cover portion 171 is switched from a covered state (refer to
Here, the actuating portion 173 (engagement portion 173b) of the cover member 170 actuates the lever member 190 (rotates the lever member 190 about the shaft 180) by the engagement portion 192a of the lever member 190 being pressed while being slid against the biasing force of the biasing member 200. Note that, because the lock unit A23 is in the locked state, the lever unit 8 cannot switch the latch unit A21 from the latched state to the unlatched state.
Subsequently, when the user inserts the key (smart key) into the keyhole 6a and operates the cylinder lock unit 6, the cylinder lock unit 6 switches the lock unit A23 from the locked state to the unlocked state.
Subsequently, when the user releases his/her finger from the operation portion 172, the cover member 170 is pressed by the lever member 190 by the biasing force of the biasing member 200 and rotates about the pin 160. The cover portion 171 is switched from an exposed state (refer to
Here, the flange portion 174 restricts a pivoting range of the cover member 170 by abutting against the inner surface of the peripheral edge portion of the hole 25a in the vehicle width direction. Note that, in the present embodiment, areas of the inner peripheral surface of the hole 25a and the outer peripheral surface of the cover member 170 that extend in the pivot axis direction away from the pivot axis (pin 160) (areas 25a1, 25a2 on the inner peripheral surface of the hole 25a (refer to
Subsequently, when the user inserts his/her hand into the opening 16 and presses the operation portion 172 of the cover member 170 again with his/her finger, the cover member 170 rotates about the pin 160. The cover portion 171 is switched from a covered state (refer to
Here, the actuating portion 173 (engagement portion 173b) of the cover member 170 actuates the lever member 190 (rotates the lever member 190 about the shaft 180) by the engagement portion 192a of the lever member 190 being pressed while being slid against the biasing force of the biasing member 200. This time, because the lock unit A23 is in the unlocked state, the lever unit 8 switches the latch unit A21 from the latched state to the unlatched state. In such a state, the user can manually open the side door 2 by gripping the peripheral edge portion of the opening 12a of the vehicle door handle device 1.
The shape of an area of the actuating portion 173 (specifically, the engagement portion 173b) that engages with (abuts against) the engagement portion 192a is a curved shape (in the present embodiment, an arc shape) protruding toward the engagement portion 192a as viewed from an axial line of the pivot axis of the cover member 170 (in the present embodiment, in a plan view). Note that the shape of the area of the engagement portion 192a that engages with (abuts against) the actuating portion 173 (specifically, the engagement portion 173b) may be a curved shape (e.g., an arc shape) protruding toward the engagement portion 173b as viewed from the axial line of the pivot axis of the lever member 190 (as viewed from a position outward in the vehicle width direction in the present embodiment).
Further, at least one of the engagement (abutment) areas of the engagement portion 173b and the engagement portion 192a may be configured to have a spherical crown shape protruding toward the other side. Further, at least one of the engagement (abutment) areas of the engagement portion 173b and the engagement portion 192a may be configured to have a curved shape (e.g., an arc shape) protruding toward the other side in a sliding direction thereof.
According to the structure described above, the engagement portions 173b, 192a can transfer forces to each other by utilizing the curved shapes of the engagement portions 173b, 192a while sliding on each other and changing the engagement areas.
The vehicle door handle device 1 according to the embodiment of the present invention includes the handle case 3 including the hole 25a, the cylinder lock unit 6 disposed facing the hole 25a and configured to switch the door lock device A2 between the locked state and the unlocked state, the cover member 170 pivotably supported by the handle case 3 and configured to switch between the covered state of covering the keyhole 6a of the cylinder lock unit 6 and the exposed state of exposing the keyhole 6a by pivoting at the hole 25a, and the lever member 190 configured to release the latch unit A21 of the door lock device A2. The cover member 170 includes the operation portion 172 configured to rotate the cover member 170 from the covered state to the exposed state and actuate the lever member 190. Accordingly, in the vehicle door handle device 1, since the latch unit A21 can be released by operation of the cover member 170, it is possible to improve operability while suppressing the number of components. Further, the vehicle door handle device 1 can prevent the cover member 170 from falling off or becoming lost.
In the vehicle door handle device 1, the operation portion 172 rotates the cover member 170 from the covered state to the exposed state and actuates the lever member 190 by the press operation of the operation unit 172. Accordingly, in the vehicle door handle device 1, the keyhole 6a of the cylinder lock unit 6 can be exposed and the latch unit A21 can be released by operation of the cover member 170 in the same direction, making it possible to further improve operability.
The cover member 170 includes the flange portion 174 overlapping the peripheral edge portion of the hole 25a in the covered state. Accordingly, in the vehicle door handle device 1, the gap of the opening 16 is closed by the flange portion 174, making it possible to prevent unauthorized access to the lever member 190 and improve theft resistance.
In the vehicle door handle device 1, the lever member 190 is configured to release the latch unit A21 when the door lock device A2 is in the unlocked state, and is not configured to release the latch unit A21 when the door lock device A2 is in the locked state. Accordingly, when the lever member 190 is actuated in the locked state, the vehicle door handle device 1 can suitably maintain the locked state and a door closed state.
The vehicle door handle device 1 according to the embodiment of the present invention includes the handle case 3 including the hole 25a, the cylinder lock unit 6 disposed facing the hole 25a and configured to switch the door lock device A2 between the locked state and the unlocked state, the cover member 170 pivotably supported by the handle case 3 and configured to switch between the covered state of covering the keyhole 6a of the cylinder lock unit 6 and the exposed state of exposing the keyhole 6a by pivoting at the hole 25a, the lever member 190 configured to release the latch unit A21 of the door lock device A2, and the biasing member 200 configured to bias the lever member 190 to the initial position. The cover member 170 includes the actuating portion 173 configured to actuate the lever member 190 by rotating from the covered state to the exposed state, and, when the lever member 190 actuated is to be returned to the initial position, the biasing member 200 rotates the cover member 170 from the exposed state to the covered state via the actuating portion 173. Accordingly, in the vehicle door handle device 1, because the cover member 170 is returned to the initial position by the biasing force of the biasing member 200 for the lever member 190, there is no need to provide a biasing member dedicated to the cover member 170, and the number of components can be reduced. Further, the vehicle door handle device 1 can prevent the cover member 170 from falling off or becoming lost.
In the vehicle door handle device, the actuating portion 173 abuts against the lever member 190, and at least one of the abutment area of the actuating portion 173 or the abutment area of the lever member 190 has a curved shape as viewed from the axial line of the pivot axis. Accordingly, the vehicle door handle device 1 optimizes the transmission of the force between the cover member 170 and the lever member 190 and streamlines the operation of the cover member 170 and the lever member 190, making it possible to improve operability.
Although an embodiment of the present invention have been described above, the present invention is not limited to the above-described embodiment and changes can be made as appropriate without departing from the gist of the present invention. For example, the door to which the vehicle door handle device 1 is applied is not limited to a hinge door and may be a sliding door. Further, the door to which the vehicle door handle device 1 is applied may be a type that can be opened and closed manually or may be a type that can be opened and closed automatically. Furthermore, the door to which the vehicle door handle device 1 is applied is not limited to a side door, and may be a back door provided on a rear surface of the vehicle body.
Further, the cover member 170 of the vehicle door handle device 1 may be configured to include an operation portion (protruding portion for pulling or the like) based on a pull operation of the cover portion 171 instead of the operation portion 172 based on a press operation. Furthermore, the cover member 170 of the vehicle door handle device 1 is not limited to emergency use, but can also be used as a normal door latch release handle.
Number | Date | Country | Kind |
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2023-046233 | Mar 2023 | JP | national |
2023-046234 | Mar 2023 | JP | national |