The present disclosure relates to a hinge for a vehicle door.
Vehicles adapted for use in rugged terrain and climates are often used for traveling to and from activities that entail various types of equipment. Such vehicles are tasked with hauling and securing this equipment while maintaining safety of the operator and preventing damage to the vehicle and to other surrounding objects.
Storage spaces may be positioned within the interior of such vehicles or within an interior region of a bed (such as a truck bed) of such a vehicle. Such spaces may not be easily accessible from outside the vehicle and may not be secure (such as a truck bed).
The present background is provided by way of illustrative environmental context only. It will be readily apparent to those of ordinary skill in the art that the principles of the present disclosure may be implemented in other environmental contexts equally.
Various disclosed embodiments include illustrative hinges, door assemblies, storage bins, and vehicles.
In one illustrative embodiment of the present disclosure, a hinge is disclosed. The hinge includes a hinge arm and a detent assembly. The hinge arm is rotatably connected to a hinge bracket via a hinge pin. The detent assembly is adapted to define a detent position of the hinge arm relative to the hinge bracket that is between an open position and a closed position of the hinge arm relative to the hinge bracket. The detent assembly includes a detent plate and a plunger assembly. The detent plate includes a recess formed therein. The plunger assembly includes an end that is biased at least partially into the recess at the detent position.
In another illustrative embodiment of the present disclosure, a door assembly is disclosed. The door assembly includes a door and a hinge. The door is adapted to provide access to a storage bin. The hinge includes a hinge bracket, a hinge arm, and a detent assembly. The hinge bracket is adapted to connect to a structure. The hinge arm is rotatably connected to the hinge bracket via a hinge pin and is connected to the door. The detent assembly is adapted to define a detent position of the door that is between an open position and a closed position of the door. The detent assembly includes a detent plate and a plunger assembly. The detent plate includes a recess formed therein. The plunger assembly includes an end that is biased at least partially into the recess at the detent position.
In a further illustrative embodiment of the present disclosure, a vehicle is disclosed. The vehicle includes a storage bin, a door, and a hinge. The storage bin is accessible at an exterior of the vehicle. The door is adapted to provide access to the storage bin. The hinge includes a hinge bracket, a hinge arm, and a detent assembly. The hinge bracket is adapted to connect the vehicle. The hinge arm is rotatably connected to the hinge bracket via a hinge pin and is connected to the door. The detent assembly is adapted to define a detent position of the door that is between an open position and a closed position of the door. The detent assembly includes a detent plate and a plunger assembly. The detent plate includes a recess formed therein. The plunger assembly includes an end that is biased at least partially into the recess at the detent position.
The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
The present disclosure is illustrated and described herein with reference to the various drawings, in which like reference numbers are used to denote like system components/method steps, as appropriate, and in which:
Given by way of non-limiting overview, various disclosed embodiments include illustrative hinges, door assemblies, storage bins, and vehicles. Given by way of non-limiting example provided by way of illustration only, the present disclosure provides, among other illustrative embodiments, an illustrative vehicle with a storage bin that includes a door connected to the vehicle via a hinge that is adapted to secure the door to a structure of the vehicle, such as a side panel of the vehicle, a frame of the vehicle, and the like. In embodiments, the hinge is secured to a bottom of the door and is adapted to guide the door to open outward and downward from the structure of the storage bin or vehicle. The hinge includes a detent assembly that is adapted to provide one or more detent positions for the door between the fully closed position of the door and the fully open position of the door.
By having one or more detents in the hinge, defined by the detent assembly, and that define detent positions for the door, the door can be opened under more control without the door slamming open due to the force of gravity, which slamming could impact the person opening the door or another vehicle or object next to the vehicle. Furthermore, with one or more detent positions, the door can be partially opened to access the contents in the storage bin without requiring that the person accessing the storage bin hold the door or operate a latch to keep the door in the partially opened state. In various embodiments, the storage bin is accessible from an exterior of the vehicle. Thus, detent positions that allow the door to be held partially open is particularly useful where space is limited between the vehicle and another object (such as another vehicle). The above overview is given by way of illustration only and is not intended to be limiting whatsoever. As such, no limitation is to be inferred.
The storage bin 20 includes a door 30 that is adapted to close and secure contents within the storage bin 20. In the embodiment illustrated, a bottom of the door 30 is secured to a structure of the vehicle at a side the side of the vehicle 10 via the hinge 100, the structure being, for example, the side panel 12 a frame of the vehicle 10, and the like. The hinge 100 is adapted to rotate the door 30 from a vertical orientation while in a closed position to a horizontal orientation while in an open position. While the embodiment illustrated in
As will be described in greater detail below (
The hinge arm 150 includes an upper arm 152 and a lower arm 160. The lower arm 160 is rotatably coupled to the hinge bracket 110 via the hinge pin 190. In the embodiment illustrated, the lower arm 160 includes a mounting portion that extends outward, that is positioned between the bracket arms 114, and that is adapted to form the coupling between the hinge arm 150 and the hinge pin 190. The upper arm 152 extends from the lower arm 160, extends through the slot 34, and is adapted to be fastened to the door 30.
The detent assembly 120 is adapted to form one or more detent positions that catch the hinge arm 150 and keep the hinge arm 150 in the detent position until sufficient force is applied to release the hinge arm 150 for further movement thereof. As will be described in greater detail below, the detent assembly 120 includes a plunger assembly 130 and a detent plate 170 that are adapted with one or more catches for the one or more detent positions. While the embodiment illustrated shows the plunger assembly 130 mounted to the hinge bracket 110 and the detent plate 170 mounted to the hinge arm 150, in various other embodiments, the plunger assembly 130 is mounted to the hinge arm 150 and the detent plate 170 is mounted to the hinge bracket 110.
In the embodiment illustrated, the hinge 100 includes a tensioning pin 194 that is offset from the hinge pin 190 and that extends between the bracket arms 114 and the mounting portion 162 of the lower arm 160 includes a spring clip 164 for each spring 192. Each spring 192 includes an end attached to the tensioning pin 194, such as by a hook at an end of the spring 192 and an opposing end that attaches to a corresponding spring clip 164.
As can be seen in
The catch plate 116 is adapted to obstruct and catch an end of the lower arm 160 to halt further rotation of the hinge arm 150 and to define the open position of the hinge 100. In the embodiment illustrated in
Each plunger 140 includes a body 142, an end 144, and a biasing member 146. The body 142 is secured in the axial direction, relative to an axis of the hinge pin 190. In the embodiment illustrated, the body 142 is hollow and is adapted to hold the biasing member 146 therein. The end is biased towards the detent plate 170. In particular, the end 144 is biased at least partially into the recess while the ball is circumferentially aligned (relative to the axis of the hinge pin 190) with the recess, and the end 144 is biased into contact with the outer surface 174 of the detent plate 170 while circumferentially offset from the recess 172. In the embodiment illustrated in
The biasing member 146 is adapted to bias the end 144 towards the detent plate 170. In the embodiment illustrated, the biasing member 146 is a coil spring, however, other types of springs and biasing elements are also contemplated. In some embodiments, the body 142 includes external threads. The external threads are adapted for adjusting the axial position of the plunger 140. By changing the axial position of the plunger 140, the amount of biasing force applied by the biasing member 146 to the end 144, and thus, the force applied by the plunger 140 on the detent plate 170, can be adjusted (due to the compression/decompression of the biasing member 146). Such adjustment allows for the amount of force needed to move the door 30 out of the detent position to be increased or decreased depending on the preferences of the vehicle owner.
In the embodiment illustrated, rotation of the detent plate 170 is obstructed by the end 144 of each plunger 140 due to the interference between the respective interference surface 173 and end 144. Such obstruction remains until sufficient force is applied, which overcomes the biasing force of the biasing member 146 and the interference surface 173 pushes the end 144 towards the body 142 of the plunger 140. After which, the end 144 slides along an outer surface 174, which faces axially, while the hinge arm 150 is rotated. In various other embodiments, the detent plate 170 is static and the plunger assembly 130 is adapted to rotate. However, the same interference between the interference surface(s) 173 and the end(s) 144 occur to obstruct the relative rotation therebetween while the hinge arm 150/door 30 are in the detent position.
While the embodiment illustrated shows one set of three recesses 172 (one for each plunger 140) to define a single detent position, in various embodiments, multiple sets of the recesses 172 are formed in the annular body of the detent plate 170 defining multiple detent positions. For example, it may be desirable to have a detent position every 30 degrees of rotation of the hinge arm 150/door 30. In such a case, each set of recesses 172 is clocked 30 degrees relative the adjoining sets of recesses 172. While the above example describes the clocking at 30 degrees, any angle for the clocking can be selected in accordance with the present disclosure.
In various embodiments, the attachment arm 135 and the body 142 include radially overlapping protrusions to maintain an assembly therebetween. In various embodiments, at least one of the body 142 and the attachment arm 135 includes detent positions therein for the corresponding protrusions. These detent positions define circumferential positions of the body 142 for engaging and disengaging the biasing member 146.
In the embodiment illustrated, the biasing member 146 is a leaf spring, such as a helically shaped leaf spring that biases the end 144, such as a ball, away from the knob 138 and towards the detent plate 170. The leaf spring extends from the body such that upon rotation, the leaf spring disengages from the ball so as to remove the biasing force therefrom. While a single leaf spring and ball are shown in
Various other embodiments for engaging and disengaging the detent assembly 120 are also contemplated. For example, in various embodiments, such as those disclosed in
Again, the detent assembly 120 provides one or more detent positions for the door 30 of the vehicle storage bin 20. By providing one or more detent positions for the door 30, the door can be prevented from swinging completely open from the closed position to the open position upon release of a latch securing the door closed. By preventing the door from swinging open, such as due to the weight of the door from gravity, the door can be prevented from impacting a person or object next to the door. Furthermore, with the detent position, a person is able to access the contents in the vehicle storage bin 20 without fully opening the door to the open position without the need to hold the door in that intermediate position due to the detent position caused by the detent assembly 120. Thus, when space is tight between the vehicle 10 and another object/vehicle, access to the vehicle storage bin 20 is still easily managed.
In some instances, one or more components may be referred to herein as “configured to,” “configured by,” “configurable to,” “operable/operative to,” “adapted/adaptable,” “able to,” “conformable/conformed to,” etc. Those skilled in the art will recognize that such terms (for example “configured to”) generally encompass active-state components and/or inactive-state components and/or standby-state components, unless context requires otherwise.
While particular aspects of the present subject matter described herein have been shown and described, it will be apparent to those skilled in the art that, based upon the teachings herein, changes and modifications may be made without departing from the subject matter described herein and its broader aspects and, therefore, the appended claims are to encompass within their scope all such changes and modifications as are within the true spirit and scope of the subject matter described herein. It will be understood by those within the art that, in general, terms used herein, and especially in the appended claims (for example, bodies of the appended claims) are generally intended as “open” terms (for example, the term “including” should be interpreted as “including but not limited to,” the term “having” should be interpreted as “having at least,” the term “includes” should be interpreted as “includes but is not limited to,” etc.). It will be further understood by those within the art that if a specific number of an introduced claim recitation is intended, such an intent will be explicitly recited in the claim, and in the absence of such recitation no such intent is present. For example, as an aid to understanding, the following appended claims may contain usage of the introductory phrases “at least one” and “one or more” to introduce claim recitations. However, the use of such phrases should not be construed to imply that the introduction of a claim recitation by the indefinite articles “a” or “an” limits any particular claim containing such introduced claim recitation to claims containing only one such recitation, even when the same claim includes the introductory phrases “one or more” or “at least one” and indefinite articles such as “a” or “an” (for example, “a” and/or “an” should typically be interpreted to mean “at least one” or “one or more”); the same holds true for the use of definite articles used to introduce claim recitations. In addition, even if a specific number of an introduced claim recitation is explicitly recited, those skilled in the art will recognize that such recitation should typically be interpreted to mean at least the recited number (for example, the bare recitation of “two recitations,” without other modifiers, typically means at least two recitations, or two or more recitations). Furthermore, in those instances where a convention analogous to “at least one of A, B, and C, etc.” is used, in general such a construction is intended in the sense one having skill in the art would understand the convention (for example, “a system having at least one of A, B, and C” would include but not be limited to systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.). It will be further understood by those within the art that typically a disjunctive word and/or phrase presenting two or more alternative terms, whether in the description, claims, or drawings, should be understood to contemplate the possibilities of including one of the terms, either of the terms, or both terms unless context dictates otherwise. For example, the phrase “A or B” will be typically understood to include the possibilities of “A” or “B” or “A and B.”
Although the present disclosure is illustrated and described herein with reference to illustrative embodiments and specific examples thereof, it will be readily apparent to those of ordinary skill in the art that other embodiments and examples may perform similar functions and/or achieve like results. All such equivalent embodiments and examples are within the spirit and scope of the present disclosure, are contemplated thereby, and are intended to be covered by the following non-limiting claims for all purposes.
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Number | Date | Country | |
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20220412141 A1 | Dec 2022 | US |