This application is the US national stage of International Patent Application No. PCT/JP2011/071992 filed on Sep. 27, 2011.
The present invention relates to a vehicle door lock apparatus.
Conventional vehicle door lock apparatuses are disclosed in Patent Literatures 1 and 2. These vehicle door lock apparatuses include a housing provided in a door for opening and closing an opening of a vehicle body and including an entry opening that a striker fixed to the vehicle body enters, a fork pivotably provided in the housing and switched to a latched state for locking the striker in the entry opening or an unlatched state for unlocking the striker in the entry opening, and a pawl pivotably provided in the housing and capable of fixing or releasing the pivoting movement of the fork.
The vehicle door lock apparatus disclosed in Patent Literature 1 includes a first lever pivotably provided in the housing and one end side of which is coupled to a door handle, a second lever pivotably supported, on the other end side of the first lever, around a pivot extending in a direction orthogonal to a direction of advancing to and retracting from the opening, and a biasing member provided between the housing and the second lever. In
In this vehicle door lock apparatus, when the first lever pivots, the second lever which is usually disposed in the first position comes into contact with the pawl and release the pivoting movement of the fork, so that the fork in the latched state is switched to the unlatched state. On the other hand, at the time of, for example, the vehicle collision, the second lever is displaced to the second position while resisting a biasing force of the biasing member and separates from the pawl; therefore, even if the first lever pivots, the fork in the latched state is not switched to the unlatched state. In this way, the vehicle door lock apparatus disclosed in Patent Literature 1 attains prevention of an unintended opening of the door at the time of, for example, the vehicle collision.
On the other hand, the vehicle door lock apparatus disclosed in Patent Literature 2 includes an open member coupled to a door handle and displaced by the opening operation of the door handle, a linking member displaced to come into contact with a pawl and release pivoting movement of a fork, a transmitting member coupled to a locking knob and, in the case in which the locking knob is in an unlocked state, displaced to a transmittable position for transmitting the displacement of the open member to the linking member and, on the other hand, in the case in which the locking knob is in a locked state, displaced to an un-transmittable position where the displacement of the open member is not transmitted to the linking member, and a motion accumulating mechanism interposed between the transmitting member and the locking knob.
As shown in
Incidentally, it is conceivable that a mechanism same as the motion accumulating mechanism of the vehicle door lock apparatus of Patent Literature 2 is provided in the vehicle door lock apparatus of Patent Literature 1 to realize, in addition to prevention of the unintentional opening of the door at the time of, for example, the vehicle collision, elimination of the need to perform the unlocking operation again when the unlocking operation and the opening operation of the door overlap. However, in this case, it is difficult to reduce manufacturing costs because of an increase in the number of components and complication of assembly work.
The present invention has been devised in view of the aforementioned conventional circumstances and an object of the present invention is to provide a vehicle door lock apparatus that can reduce manufacturing costs while realizing prevention of an unintentional opening of the door at the time of, for example, a vehicle collision and elimination of the need to perform unlocking operation again when the unlocking operation and opening operation of the door overlap.
A vehicle door lock apparatus according to the present invention includes:
a housing provided in a door for opening and closing an opening of a vehicle body and including an entry opening that a striker fixed to the vehicle body enters;
a fork pivotably provided in the housing and switched to a latched state for locking the striker in the entry opening or an unlatched state for unlocking the striker in the entry opening;
a pawl pivotably provided in the housing and capable of fixing or releasing the pivoting movement of the fork;
a first lever pivotably provided in the housing, one end side of which is coupled to a door handle, and configured to pivot by an opening operation of the door handle;
a second lever pivotably supported on the other end side of the first lever around a pivot extending in a direction orthogonal to a direction of advancing to and retracting from the opening, enabled to pivot from a first position to a second position by application of inertial force greater than a preset value, and configured to, when the first lever pivots, in the first position, come into contact with the pawl and release the pivoting movement of the fork and, on the other hand, in the second position, separate from the pawl;
a biasing member configured to bias the second lever to the first position;
a third lever provided in the housing, enabled to be displaced to a third position for allowing the second lever to be disposed in the first position and the second position and a fourth position for retaining the second lever in the second position, and configured to, in the third position, switch the vehicle door lock apparatus to an unlocked state in which the fork in the latched state can be switched to the unlatched state and, on the other hand, in the fourth position, switch the vehicle door lock apparatus to a locked state in which the fork in the latched state cannot be switched to the unlatched state; and
a retention device provided in the housing and configured to, when the first lever is about to pivot in a state in which the second lever is disposed in the second position, allow the pivoting movement of the first lever while retaining the second lever in the second position irrespective of the position of the third lever (claim 1).
In the vehicle door lock apparatus in the present invention, the second lever is normally biased by the biasing member and disposed in the first position. Therefore, when the first lever pivots due to the opening operation of the door handle, the second lever disposed in the first position comes into contact with the pawl and the pivoting movement of the first lever is transmitted to the pawl. Then, since the pawl releases the pivoting movement of the fork, the fork is switched from the latched state to the unlatched state.
In the vehicle door lock apparatus, the second lever pivots, while resisting the biasing force of the biasing member, from the first position to the second position around the pivot by application of the inertial force greater than the preset value. That is, when the door or the vehicle body receives an impact in the direction of advancing to and retracting from the opening of the vehicle due to, for example, the vehicle collision, inertial force is applied on the second lever in a direction opposite to the direction of the impact. When the inertial force is greater than the preset value, the second lever pivots from the first position to the second position in the direction opposite to the direction of the impact around the pivot which extends in the direction orthogonal to the direction of advancing to and retracting from the opening. Therefore, even if the first lever pivots unintentionally, the vehicle door lock apparatus is in a “swing-and-miss state” in which the second lever in the second position avoids contact with the pawl. In this way, since the pivoting movement of the first lever is not transmitted to the pawl, the pawl keeps the pivoting movement of the fork fixed, and the fork is not switched from the latched state to the unlatched state.
In the vehicle door lock apparatus in the present invention, since the third lever is displaced to the third position or the fourth position and a relative relation between the third lever and the second lever changes, it is possible to switch the vehicle door lock apparatus to the unlocked state and the locked state. In the case in which the unlocking operation and the opening operation of the door overlap, the displacement of the third lever from the fourth position to the third position and the pivoting movement of the first lever overlap. Even in this case, the retention device allows the pivoting movement of the first lever while retaining the second lever, which is biased by the biasing member and about to be displaced to the first position, in the second position irrespective of the position of the third lever. Therefore, the second lever remains separate from the pawl without functioning as a “stopper rod” for restraining the pivoting movement of the first lever. As a result, even if the first lever pivots, the second lever does not come into contact with the pawl and the opening operation of the door is invalidated. On the other hand, the third lever is displaced from the fourth position to the third position without being prevented by the first lever and the second lever and achieves a state in which the fork in the latched state can be switched to the unlatched state. In this way, the third lever switches the vehicle door lock apparatus to an unlocked state. Therefore it is unnecessary to perform the unlocking operation again. When the first lever returns to its original position, the second lever is biased by the biasing member and displaced to the first position. At this time, the third lever in the third position allows the displacement. Therefore, in the case in which the opening operation of the door 2 is performed next, the second lever displaced to the first position can surely come into contact with the pawl.
Further, in the vehicle door lock apparatus in the present invention, the second lever serves as all of a member that comes into contact with the pawl due to the opening operation of the door, a member that is separated from the pawl by inertial force at the time of, for example, the vehicle collision, and a member that eliminates the need to perform the unlocking operation again in the case in which the unlocking operation and the opening operation of the door overlap. Only one biasing member is sufficient for the second lever which serves as the three members. Therefore, in the vehicle door lock apparatus, it is possible to realize a reduction in the number of components and simplification of assembly work and thus realize a reduction in manufacturing costs.
Therefore, in the vehicle door lock apparatus in the present invention, it is possible to reduce manufacturing costs while realizing prevention of the unintentional opening of the door at the time of, for example, the vehicle collision and elimination of the need to perform the unlocking operation again when the unlocking operation and the opening operation of the door overlap. In the vehicle door lock apparatus, it is also possible to realize a reduction in size because only one biasing member is sufficient for the second lever which serves as the three members.
In the vehicle door lock apparatus in the present invention, it is preferable that the third lever is configured to move linearly in a first direction substantially parallel to a direction in which the pivot is displaced according to the pivoting movement of the first lever and to be displaced to the third position or the fourth position (claim 2). With this configuration, it is possible to reduce a space occupied by the third lever and realize a reduction in size of the apparatus.
In the vehicle door lock apparatus in the present invention, it is preferable that the third lever includes a first guide surface extending in the first direction and a second guide surface continuing to the first guide surface, orthogonal to the pivot, and bending to swell in a direction approaching the second lever. It is preferable that the first guide surface is configured to, when the third lever is disposed in the third position, retain the second lever in the first position in a slide contact manner and allow the second lever to pivot to the second position when the second lever is being displaced according to the pivoting movement of the first lever. It is preferable that the second guide surface is configured to, when the third lever is disposed in the fourth position, come into contact with the second lever and retain the second lever in the second position (claim 3). With this configuration, it is possible to simplify the apparatus configuration and realize a further reduction in manufacturing costs due to the lever having the specific configuration explained above.
In the vehicle door lock apparatus in the present invention, it is preferable that the housing includes a base plate in which an entry opening is formed and a back plate facing the base plate. It is preferable that the fork and the pawl are pivotably supported in a state in which the fork and the pawl are sandwiched by the base plate and the back plate. It is preferable that the retention device is an end edge of the back plate facing the second lever (claim 4). With this configuration, it is possible to easily form the retention device, and therefore it is possible to realize a further reduction in manufacturing costs.
An embodiment that embodies the present invention is explained below with reference to the drawings.
As shown in
More specifically, an exterior door handle 8 is disposed on a rear outer surface of the door 2 and an interior door handle 7 is disposed on an inner surface of the door 2. The door lock apparatus 1 is disposed below the exterior door handle 8 on the inside of the door 2. An entry opening 91 of the door lock apparatus 1 is exposed on a rear end face of the door 2. When the door lock apparatus 1 moves according to the opening and closing of the door 2, a striker 99 having a substantial “U” shape relatively enters the entry opening 91. The door lock apparatus 1 is coupled to the exterior door handle 8 via a rod 71 and connected to the interior door handle 7 via a cable 72.
Note that all of the front-rear direction, the up-down direction, and the in-out direction shown in
The configuration of the door lock apparatus 1 is explained in detail below. As shown in
The housing 80 is configured by a main housing 81, a base plate 82, a back plate 83, and the like. As shown in
As shown in
As shown in
As shown in
A part of the fork 11 positioned on the side of the entry opening 91 branches to an interior convex portion 11A and an exterior convex portion 11B. The striker 99 entering the entry opening 91 fits in a concave portion 11C formed between the interior convex portion 11A and the exterior convex portion 11B. In a state shown in
As shown in
A part of the pawl 12 positioned on a bottom side of the entry opening 91 is formed with the stopper surface 12A. The stopper surface 12A is a curved surface curving in an arcuate shape centering on the axis of the pawl pivot shaft 12S and is formed to face the latch surface 11D. The arc forming the stopper surface 12A breaks off on the side of the fork 11, and a sliding surface 12C extending to the side of the pawl pivot shaft 12S is formed therefrom. On the other hand, on the opposite side of the stopper surface 12A across the pawl pivot shaft 12S in the pawl 12, as shown in
As shown in
As shown in
Conversely, when the striker 99 enters the entry opening 91, since the striker 99 pushes the exterior convex portion 11B, the fork 11 also pivots in a direction opposite to the direction D1 following the exterior convex portion 11B and returns from a state shown in
As shown in
The lower end portion of the rod 71 is inserted into a long hole 13H formed in an exterior end portion 13A of the open lever 13. When the opening operation of the exterior door handle 8 is performed and the rod 71 moves downward, as shown in
As shown in
In this way, the open lever 13 is configured to pivot around the open lever pivot shaft 13S according to the opening operation of the exterior door handle 8 or the interior door handle 7, displace the interior end portion 13B in the up-down direction, and bring the interior end portion 13B close to the contacted portion 12B of the pawl 12.
As shown in
As shown in
A torsion coil spring 41 is provided between the inertial lever 30 and the interior end portion 13B of the open lever 13. The torsion coil spring 41 is an example of the “biasing member” in the present invention. The inertial lever pivot shaft 30S is inserted through the torsion coil spring 41 and the torsion coil spring 41 is disposed coaxially with the pivot X1 in a state in which the torsion coil spring 41 is sandwiched by the inertial lever 30 in the front and the interior end portion 13B in the rear. One end of the torsion coil spring 41 is locked to the inertial lever 30 and the other end of the torsion coil spring 41 is locked to the interior end portion 13B. Consequently, as shown in
As shown in
The biasing force of the torsion coil spring 41 and the weight of the inertial lever 30 (in particular, the weight of the contact portion 30A) are set such that, as shown in
As shown in
An actuator M1 is assembled above the regulating portion 81G in the first housing member 81A. The actuator M1 is a known electric driving mechanism including a driving source such as an electric motor and a driving force transmitting section such as a transmission gear or a rack gear. As schematically shown in
When the unlocking operation of the door 2 is performed by a not-shown key cylinder or locking knob provided in the door 2 or when the unlocking operation of the door 2 is performed by a locking and unlocking button or the like provided in a not-shown remote control key, the lock lever 50 is driven by the actuator M1 to be displaced downward and stops in a position shown in
On the other hand, when an locking operation of the door 2 is performed by the not-shown key cylinder or locking knob provided in the door 2 or when the locking operation of the door 2 is performed by the locking and unlocking button or the like provided in the not-shown remote control key, the lock lever 50 is driven by the actuator M1 to be displaced upward and stops in a position shown in
As shown in
As shown in
The second guide surface 52 is a smooth surface continuing to the lower end of the first guide surface 51 and bending to swell toward the outer side of the vehicle. The direction in which the second guide surface 52 swells can be rephrased as “a direction orthogonal to the pivot X1 and approaching the sliding portion 30B of the inertial lever 30”. A lower end edge side of the second guide surface 52 protrudes further to the outer side of the vehicle than the first guide surface 51.
As shown in
Then, when the open lever 13 pivots, the interior end portion 13B and the pivot X1 move upward and the inertial lever 30 pivotably supported around the pivot X1 is pushed up. At this time, although the inertial lever 30 is also biased in the direction D4 by the torsion coil spring 41, the first guide surface 51 comes into slide contact with the sliding portion 30B from the inner side of the vehicle, whereby the inertial lever 30 moves upward while maintaining its upright orientation and comes into contact with the contacted portion 12B. As a result, since the pawl 12 and the fork 11 operate as explained above, the fork 11 in the latched state can be switched to the unlatched state.
As shown in
In short, the lock lever 50 allows, in the third position, the inertial lever 30 to be disposed in the first position and the second position and achieves a state in which the fork 11 in the latched state can be switched to the unlatched state. In this way, the lock lever 50 switches the door lock apparatus 1 to an unlocked state.
On the other hand, as shown in
In short, the lock lever 50 retains, in the fourth position, the inertial lever 30 in the second position and achieves a state in which the fork 11 in the latched state cannot be switched to the unlatched state. In this way, the lock lever 50 switches the door lock apparatus 1 to a locked state.
As shown in
As shown in
As shown in
<Operational Effects>
In the door lock apparatus 1 in the embodiment, as shown in
Further, as shown in
Conversely, when the driver or the passenger attempts to close the door 2, since the fork 11 is pushed by the striker 99 which has entered the entry opening 91 and returns from the state shown in
In the case in which the lock lever 50 is disposed in the third position and achieves the state in which the fork 11 in the latched state can be switched to the unlatched state and in which the door lock apparatus 1 is in the unlocked state, when the door 2 or the vehicle receives the impact F0 from the outside of the vehicle as shown in
The rod 71 is a rigid rod body and is coupled to the exterior door handle 8 exposed to the outer surface of the door 2. Therefore, in the case in which the door 2 is deformed according to the impact F0 and a relative positional relation between the exterior door handle 8 and the housing 80 is reduced, the rod 71 is displaced downward relative to the housing 80. Since the exterior door handle 8 is also a mass body, when the vehicle receives the impact F0, inertial force (not illustrated) is also applied on the exterior door handle 8 in the direction opposite to the direction of the impact. Then, as in the case in which the driver or the passenger performs the opening operation of the door 2, the exterior door handle 8 is displaced and the rod 71 coupled to the exterior door handle 8 is displaced downward. If the rod 71 is displaced downward by the impact F0, a deficiency occurs in which the open lever 13 pivots unintentionally. However, even in such a case, as explained above, the inertial lever 30 pivots to the second position and the contact portion 30A is not disposed right under the contacted portion 12B of the pawl 12. As shown in
In this way, when the impact or the like is applied, since the pivoting of the open lever 13 is not transmitted to the pawl 12, the pawl 12 continues to fix the pivoting movement of the fork 11 and the fork 11 is not switched from the latched state to the unlatched state. Although not explained in details, the same applies in the case in which the cable 72 and the movable member 87 are displaced unintentionally because of, for example, deformation of the door 2 at the time of the collision or the like.
In the case in which the lock lever 50 is disposed in the fourth position and achieves the state in which the fork 11 in the latched state cannot be switched to the unlatched state and in which the door lock apparatus 1 is in the locked state, when the open lever 13 pivots unintentionally due to, for example, the vehicle collision, as shown in
As shown in
In the case in which the unlocking operation and the opening operation of the door 2 overlap, in other words, in the case in which the exterior door handle 8 or the interior door handle 7 is pulled early halfway in the unlocking operation, the displacement of the lock lever 50 from the fourth position to the third position overlaps with the pivoting movement of the open lever 13 and thereby the door lock apparatus 1 becomes one of the following states: a state shown in
On the other hand, since the lock lever 50 is displaced from the fourth position to the third position shown in
Further, in the door lock apparatus 1, the inertial lever 30 serves as all of a member that comes into contact with the pawl 12 due to the opening operation of the door 2, a member that is separated from the pawl 12 by the inertial force F1 at the time of, for example, the impact on the vehicle, and a member that eliminates the need to perform the unlocking operation again in the case in which the unlocking operation and the opening operation of the door 2 overlap. Further, only one torsion coil spring 41 is sufficient as the biasing member with respect to the inertial lever 30 which serves as the three members; therefore, in the door lock apparatus 1, it is possible to realize a reduction in the number of components and simplification of assembly work and thus realize a reduction in manufacturing costs.
Therefore, in the door lock apparatus 1 in the embodiment, it is possible to reduce manufacturing costs while realizing prevention of the unintentional opening of the door 2 at the time of, for example, the vehicle collision and elimination of the need to perform the unlocking operation again when the unlocking operation and the opening operation of the door 2 overlap. In the door lock apparatus 1, it is also possible to realize a reduction in size because one torsion coil spring 41 is sufficient as the biasing member with respect to the inertial lever 30 which serves as the three members.
In the door lock apparatus 1, the lock lever 50 is configured to move linearly in the up-down direction (the first direction substantially parallel to the direction in which the pivot X1 is displaced) according to the pivoting of the open lever 13 and to be displaced to the third position or the fourth position. Consequently, in the door lock apparatus 1, it is possible to reduce a space occupied by the lock lever 50 and thus realize a reduction in size of the apparatus.
Further, in the door lock apparatus 1, with the configuration in which the lock lever 50 includes the first guide surface 51 and the second guide surface 52, it is possible to simplify an apparatus configuration and realize a further reduction in manufacturing costs.
Further, in the door lock apparatus 1, by forming the lower end edge facing the inertial lever 30 of the back plate 83 as the retention device 60, it is possible to easily form the retention device 60, and therefore, a further reduction in manufacturing costs can be realized.
The present invention has been explained above in line with the embodiment; however it is needless to say that the present invention is not limited to the embodiment and may be appropriately modified in application without departing from the gist of the invention.
Although the retention device 60 is provided in the back plate 83 in the embodiment, the present invention is not limited to this configuration. The retention device may be provided in, for example, the main housing 81 or the base plate 82. The retention device may be assembled in the housing space 81S as a separate member.
In the embodiment, although the lock lever 50, which is an example of the third lever, moves linearly in the up-down direction, the present invention is not limited to this configuration. The third lever may move linearly in a direction other than the up-down direction or may pivot.
In the embodiment, although the torsion coil spring 41, which is an example of the biasing member, is provided to be sandwiched from the front and the rear by the open lever 13, which is an example of the first lever, and the inertial lever 30, which is an example of the second lever, the present invention is not limited to this configuration. For example, the torsion coil spring 41 may be transferred to a place different from the place in the embodiment, one end of the torsion coil spring 41 may be locked to the open lever 13, and the other end of the torsion coil spring 41 may be locked to the inertial lever 30. The biasing member may be a tension coil spring or may be provided between the housing and the second lever.
In the embodiment, with respect to the open lever 13 as an example of the first lever, although the interior end portion 13B, at which the inertial lever 13 is supported, is positioned on the opposite side of the exterior end portion 13A, to which the rod 71 is coupled, across the open lever pivot shaft 13S, the present invention is not limited to this configuration. The other end side of the first lever means a part other than the one end side of the first lever and does not need to be disposed on the opposite side of the one end side.
In this embodiment, although the lock lever 50, which is an example of the third lever, is driven by the actuator M1 and displaced to the third position and the fourth position, the present invention is not limited to this configuration. For example, the lock lever 50 may be coupled to the key cylinder or the locking knob via a mechanical transmission mechanism such as a rod or a cable and displaced to the third position and the fourth position due to the locking and unlocking operation of the key cylinder or the locking knob.
The present invention is applicable to vehicles such as automobiles, buses, and industrial vehicles.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/071992 | 9/27/2011 | WO | 00 | 3/11/2014 |
Publishing Document | Publishing Date | Country | Kind |
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WO2013/046317 | 4/4/2013 | WO | A |
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