1. Technical Field
The present invention relates to a vehicle door lock device for being capable of holding a vehicle door in a closed state relative to a body (a vehicle body) and locking the door.
2. Related Art
An example of a vehicle door lock device is disclosed in JP2002-129810A. The vehicle door lock device disclosed in JP2002-129810A includes a latch mechanism and a lock mechanism. The latch mechanism includes a latch and a pawl, and is adapted to be capable of holding the vehicle door in a closed state relative to the body. The lock mechanism includes an open lever linked with the pawl, and combines with the latch mechanism. This vehicle door lock device is assembled in the vehicle door. As is commonly known, the latch of the latch mechanism is capable of engaging with/disengaging from a striker assembled in the body, and the pawl of the latch mechanism is capable of holding/releasing the engagement of the latch with the striker.
In the vehicle door lock device disclosed in the aforementioned JP2002-129810A, a pawl spring (54) for biasing the pawl (52) toward a default position is provided in the latch mechanism, and an open lever spring (43b) for biasing the open lever (41) toward a default position is provided in the lock mechanism.
In the vehicle door lock device disclosed in the aforementioned JP2002-129810A, the pawl spring (54) and the open lever spring (43b) are disposed separately from each other, and a support pin (43a) for preventing pulling out of the open lever spring (43b) from the open lever (41) is held by means of a sub base plate (14) provided in the latch mechanism. This increases the size of the sub base plate (14), which in turn increases the size of the latch mechanism as a whole. Accordingly, it is an object of the present invention to reduce the size of a latch mechanism.
In order to achieve the aforementioned object, the present invention provides a vehicle door lock device that includes: a latch mechanism including a latch and a pawl, the latch mechanism adapted to be capable of holding a vehicle door in a closed state relative to a vehicle body; a lock mechanism including an open lever linked with the pawl so that the door can be locked, the lock mechanism combined with the latch mechanism; a latch-side axial support portion provided in a latch housing of the latch mechanism which rotatably supports a coil portion of a pawl spring for biasing the pawl toward a default position; and a lock-side axial support portion provided in a lock housing of the lock mechanism which rotatably supports a coil portion of an open lever spring for biasing the open lever toward a default position. Here, at least part of the latch-side axial support portion overlaps with the lock-side axial support portion so that pulling out of the open lever spring is prevented by means of the latch-side axial support portion.
In this case, it is preferable for the lock-side axial support portion and the latch-side axial support portion to be disposed off-center relative to each other, and for the pawl spring to be prevented from pulling out by means of the lock-side axial support portion.
Furthermore, the latch-side axial support portion may have a first cylinder portion capable of making contact with the inner circumferential surface of the coil portion of the pawl spring so as to support the coil portion of the pawl spring, an opposing surface that opposes the lock-side axial support portion on the side of the first cylinder portion that faces the lock mechanism, and a second cylinder portion that protrudes from the opposing surface toward the lock mechanism; and the lock-side axial support portion may have a cylinder portion capable of making contact with the inner surface of the coil portion of the open lever spring so as to support the coil portion of the open lever spring and that has a center line that is the same as a center line of the second cylinder portion, a fitting hole provided in the cylinder portion into which the second cylinder portion can be fitted, and a leading end surface located on the leading end side of the cylinder portion and capable of making contact with at least part of the coil portion of the pawl spring.
Furthermore, the vehicle door lock device may further include a connecting member for connecting the latch housing to the lock housing at the location of the center line of the second cylinder portion, with the lock-side axial support portion supporting the open lever rotatably on the outer circumferential surface of the cylinder portion.
Furthermore, the open lever spring may include one end portion that extends from one end of the coil portion and fits with the open lever, and the other end portion that extends from the other end of the coil portion and fits with a locking portion provided in the lock housing of the lock mechanism; and the open lever may be disposed between the lock housing and the open lever spring.
In the vehicle door lock device according to the present invention, at least part of the latch-side axial support portion overlaps with the lock-side axial support portion so that pulling out of the open lever spring is prevented by means of the latch-side axial support portion. Accordingly, it is not necessary to hold the open lever spring using a sub base plate of the latch mechanism. As a result, it is possible to reduce the whole size of the latch mechanism.
In addition, when carrying out the present invention as described above, the lock-side axial support portion and the latch-side axial support portion are disposed off-center relative to each other, and thus in the case where pulling out of the pawl spring is prevented by means of the lock-side axial support portion, rising upward of the pawl spring can be prevented by means of the lock-side axial support portion. Here, “off-center” means that the latch-side axial support portion and the lock-side axial support portion are disposed opposite to each other so that the axial direction of the latch-side axial support portion and the axial direction of the lock-side axial support portion are parallel to each other, and that when a cross-section of the latch-side axial support portion taken along the plane that is orthogonal to the axial direction thereof and a cross-section of the lock-side axial support portion taken along the plane that is orthogonal to the axial direction thereof are viewed from both of those axial directions, portions in which the cross-sections overlap and portions in which the cross-sections do not overlap are both present.
In addition, when carrying out the present invention as described above, in the case where the latch-side axial support portion has a first cylinder portion capable of making contact with the inner circumferential surface of the coil portion of the pawl spring so as to support the coil portion of the pawl spring, an opposing surface that opposes the lock-side axial support portion on the side of the first cylinder portion that faces the lock mechanism, and a second cylinder portion that protrudes from the opposing surface toward the lock mechanism, and the lock-side axial support portion has a cylinder portion capable of making contact with the inner surface of the coil portion of the open lever spring so as to support the coil portion of the open lever spring and that has a center line that is the same as a center line of the second cylinder portion, a fitting hole provided in the cylinder portion into which the second cylinder portion can be fitted, and a leading end surface located on the leading end side of the cylinder portion and capable of making contact with at least part of the coil portion of the pawl spring, rising upward of the pawl spring can be prevented by means of the leading end surface of the cylinder portion.
In addition, when carrying out the present invention as described above, in the case where the vehicle door lock device further includes a connecting member for connecting the latch housing to the lock housing at the location of the center line of the second cylinder portion, with the lock-side axial support portion supporting the open lever rotatably on the outer circumferential surface of the cylinder portion, the strength of the connection in the vicinity of the rotation axis of the open lever can be improved by matching the position of the connection created by the connecting member with the position of the rotation axis of the open lever.
In addition, when carrying out the present invention as described above, in the case where the open lever spring includes one end portion that extends from one end of the coil portion and fits with the open lever, and the other end portion that extends from the other end of the coil portion and fits with a locking portion provided in the lock housing of the lock mechanism, and the open lever is disposed between the lock housing and the open lever spring; fitting one end of the open lever spring to the open lever and fitting the other end of the open lever spring to the locking portion of the lock housing makes it possible to hold the open lever with the open lever spring and provisionally hold the open lever spring and the open lever in the lock housing. Therefore, the ease of assembly when combining the lock mechanism and the latch mechanism to configure the vehicle door lock device can be improved.
A vehicle door lock device according to the present invention may also be configured so as to include: a latch mechanism including a latch adapted to engage with or disengage from a striker assembled in a body of a vehicle when a door of the vehicle is opened and closed, a pawl adapted to hold or release the engagement of the latch with the striker, a latch housing for accommodating the latch and the pawl, a pawl spring having a coil portion for biasing the pawl, and a latch-side axial support portion provided in the latch housing so as to protrude toward the inner circumferential side of the coil portion of the pawl spring for rotatably supporting the coil portion of the pawl spring; and a lock mechanism including an open lever linked with the pawl, an open lever spring having a coil portion for biasing the open lever, a lock housing for accommodating the open lever and the open lever spring, and a lock-side axial support portion provided in the lock housing so as to protrude toward the inner circumferential side of the coil portion of the open lever spring for rotatably supporting the coil portion of the open lever spring, the lock mechanism being assembled to the latch mechanism. Here, the latch-side axial support portion has an opposing surface formed so as to oppose a leading end surface of the lock-side axial support portion, and the opposing surface includes a latch-side contact surface that makes contact with the leading end surface of the lock-side axial support portion, and a latch-side non-contact surface formed outward in the radial direction of the latch-side axial support portion from the latch-side contact surface without making contact with the leading end surface of the lock-side axial support portion.
In this case, the leading end surface of the lock-side axial support portion may include a lock-side contact surface that makes contact with the latch-side contact surface, and a lock-side non-contact surface formed outward in the radial direction of the lock-side axial support portion from the lock-side contact surface without making contact with the latch-side contact surface.
Hereinafter, an embodiment of the present invention will be described according to the drawings.
As is commonly known, the latch mechanism 10 is assembled in the door in order to hold the door in a closed state relative to a body (a vehicle body, which is not shown). As shown in
As is commonly known, the lock mechanism 20 is capable of holding or releasing the door into or from a locked state. As shown in
Incidentally, in this embodiment, a latch-side axial support portion 15a is provided in the latch housing 15 of the latch mechanism 10, as shown in
The latch-side axial support portion 15a includes a first cylinder portion 15a1 whose outer circumferential surface is capable of making contact with part of the inner circumferential surface of the coil portion 13a of the pawl spring 13 to support the coil portion 13a. The cross-sectional external form of the first cylinder portion 15a1 is circular. In addition, an opposing surface 15a2 that opposes the lock-side axial support portion 23a is formed in the side of the first cylinder portion 15a1 that faces toward the lock mechanism 20. In other words, an end surface of the first cylinder portion 15a1 forms an opposing surface 15a2 that is opposed to the surface of the leading end of the lock-side axial support portion 23a. Furthermore, the latch-side axial support portion 15a includes a second cylinder portion 15a3 that protrudes from the opposing surface 15a2 toward the lock mechanism 20. The cross-sectional external form of the second cylinder portion 15a3 is circular. The external diameter of the second cylinder portion 15a3 is smaller than the external diameter of the first cylinder portion 15a1. A center line O2 of the second cylinder portion 15a3 is parallel to a center line O1 of the first cylinder portion 15a1 and off-center relative to the center line O1 by a predetermined amount, and a through-hole 15a4 into which the screw 32 is threaded is provided in the center thereof. Note that the cross-sectional external forms of the first cylinder portion 15a1 and the second cylinder portion 15a3 need not be circular, and may be elliptical instead, for example.
The lock-side axial support portion 23a includes a cylinder portion 23a1 whose outer circumferential surface is capable of making contact with part of the inner circumferential surface of the coil portion 22a of the open lever spring 22 to support the coil portion 22a. The cross-sectional external form of the cylinder portion 23a1 is circular, and the leading end of the cylinder portion 23a1 is open. In addition, the lock-side axial support portion 23a supports the open lever 21 rotatably on the outer circumferential surface of the cylinder portion 23a1. The center line O2 of the cylinder portion 23a1 is the same as the aforementioned center line O2 of the second cylinder portion 15a3. In addition, the cylinder portion 23a1 includes a fitting hole 23a2 into which the second cylinder portion 15a3 can fit. Furthermore, a through-hole 23a3, through which the screw 32 is passed, is provided in the lock-side axial support portion 23a in the base end area of the cylinder portion 23a1. The through-hole 23a3 is provided coaxially relative to the fitting hole 23a2.
After the second cylinder portion 15a3 has been fitted into the fitting hole 23a2, or in other words, after the second cylinder portion 15a3 has been inserted inside of the inner circumferential surface of the cylinder portion 23a1, the latch-side axial support portion 15a and the lock-side axial support portion 23a are connected as a single unit by threading the screw 32 into the through-hole 15a4. Connecting these elements as a single unit enhances the strength of the link in the vicinity of the rotation shaft of the open lever 21. In this state (the state shown in
In addition, in this embodiment, the latch housing 15 is provided with a contact surface 15c that is capable of making contact with part of the coil portion 22a of the open lever spring 22. The contact surface 15c is formed along the same plane as the aforementioned opposing surface 15a2, and effectively prevents rising upward of the open lever spring 22 by working in tandem with the opposing surface 15a2. Note that the contact surface 15c need not be provided if the opposing surface 15a2 can prevent rising upward of the open lever spring 22 to a sufficient degree.
Furthermore, as shown in
As shown in
In the embodiment as described above, the lock-side axial support portion 23a and the latch-side axial support portion 15a are disposed off-center relative to each other, as shown in
As shown in
In addition, when carrying out the present invention, the cylinder portion 23a1 of the lock-side axial support portion 23a and the first cylinder portion 15a1 of the latch-side axial support portion 15a may coaxially be disposed. In this case, the configuration may be such that the external diameter of the cylinder portion 23a1 is set to be smaller than the external diameter of the first cylinder portion 15a1, and part of the latch-side axial support portion 15a overlaps with the lock-side axial support portion 23a while the other parts of the latch-side axial support portion 15a do not overlap with the lock-side axial support portion 23a (in other words, the configuration may be such that part of the latch-side axial support portion 15a makes contact with the lock-side axial support portion 23a and the other parts of the latch-side axial support portion 15a protrudes from the latch-side axial support portion 15a in the radial direction thereof without making contact with the latch-side axial support portion 15a), and may be such that pulling out of the open lever spring 22 is prevented by means of the opposing surface 15a2 of the latch-side axial support portion 15a. In this case, too, it is preferable to form a portion that prevents rising upward of the pawl spring 13 in the latch housing 15.
Although in the embodiment as described above, the present invention is implemented as the vehicle door lock device 100 that is installed in a door (not shown) that is mounted on the front-right side of a vehicle, it goes without saying that the present invention can likewise be implemented as a vehicle door lock device that is installed in a door that is mounted in the front-left side of a vehicle and as a vehicle door lock device that is installed in a door that is mounted in the rear-right side or the rear-left side of a vehicle, and that the present invention can also be modified in various ways.
Number | Date | Country | Kind |
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2010-247437 | Nov 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/073285 | 10/4/2011 | WO | 00 | 7/18/2013 |
Publishing Document | Publishing Date | Country | Kind |
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WO2012/060183 | 5/10/2012 | WO | A |
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Number | Date | Country |
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1813746 | Aug 2007 | EP |
2002-129810 | May 2002 | JP |
Entry |
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U.S. Appl. No. 13/579,181, filed Aug. 29, 2012, Ryujiro Akizuki et al. |
U.S. Appl. No. 13/882,442, filed Aug. 29, 2013, Ryujiro Akizuki et al. |
International Search Report (PCT/ISA/210) issued on Feb. 8, 2012, by the European Patent Office as the International Searching Authority for International Application No. PCT/JP2011/073285. |
Written Opinion (PCT/ISA/237) issued on Feb. 8, 2012, by the Japanese Patent Office as the International Searching Authority for International Application No. PCT/JP2011/073285. |
Number | Date | Country | |
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20130285389 A1 | Oct 2013 | US |