The subject matter described relates generally to a vehicle door operator assembly.
Vehicle door operator assemblies, such as those on rail vehicles, buses, transit vehicles, or the like, typically open with a sliding and plugging motion. A method for electrically powering an outside sliding plug door system is by using an electric motor having an output shaft that turns a lead screw. The lead screw nut is driven by the lead screw and, in turn, moves the door panels longitudinally, parallel to the door opening of the vehicle. The motor itself is not rigidly attached to a stationary frame, but is instead allowed to move axially. The axial force imparted by the lead screw is used to drive a linkage which plugs and unplugs the door panels laterally into and out of the door opening of the transit vehicle. Door operators utilizing such a configuration suffer from certain disadvantages due to the lead screw being an inherently low-efficiency device and due to the expenses related to replacement of the ball screw.
Another known method for electrically powering an outside sliding plug door system is by using an electric motor having an output shaft that turns a toothed drive pulley, which drives a toothed belt. The toothed belt is attached to the door panels to drive longitudinal movement of the door panels. The motor housing is rigidly attached to a pin riding in a helical cam, so that when the motor body rotates, it moves axially due to the helical cam. This axial movement provides the lateral plugging/unplugging motion to the door panels. The system may require the use of two helical cams, which must be synchronized to ensure that the door panel or panels plug/unplug evenly from the door opening. An example of such a system is disclosed in U.S. Pat. No. 9,931,913. It may be desirable to have a system and method that differs from those that are currently available.
According to one or more embodiments, a system may be provided that includes a base that may be mounted on a vehicle above a door, and a carriage assembly that may be movably connected to the base and can move with respect to the base. The carriage assembly may include a motor including a motor output shaft and a motor housing, and a driving mechanism may couple to the door and to couple to the motor output shaft or the motor housing. The driving mechanism may move in response to operation of the motor. The carriage assembly may also include a coordination bar that may couple to the motor output shaft, or the motor housing, the motor output shaft or the motor housing may rotate the coordination bar responsive to operation of the motor. The system may also include at least one linkage assembly may be coupled between the base and the coordination bar. The at least one linkage assembly may extend or retract to move the carriage assembly with respect to the base to move the door between an open position and a closed position based on rotation of the coordination bar.
In one or more embodiments, a system may include a base that may be mounted on a transit vehicle above a door, and a carriage assembly movably connected to the base and may move with respect to the base. The carriage assembly may include a motor including a motor output shaft and a motor housing, a driving mechanism may couple to the door and coupled to one of the motor output shaft or the motor housing and may move in response to operation of the motor, and a coordination bar may be coupled to the motor output shaft or the motor housing, the motor output shaft or the motor housing may rotate the coordination bar responsive to operation of the motor to move the door between an open position and closed position based on rotation of the coordination bar. The system may also include a lever coupled to the coordination bar and may move over center when the carriage assembly is extended with respect to the base to form an over center lock.
In one or more embodiments, a system may be provided including a base that may be mounted on a transit vehicle above a door, and a carriage assembly movably connected to the base and may move with respect to the base. The carriage assembly may include a motor including a motor output shaft that may rotate in a first direction and a motor housing that may rotate in a second direction opposite the first direction, a driving mechanism that may couple to the door and coupled to one of the motor output shaft or the motor housing and that may rotate in the first direction in response to operation of the motor, and a coordination bar may be coupled to the motor output shaft or the motor housing, the motor output shaft or the motor housing that may rotate the coordination bar in the second direction responsive to operation of the motor. The system may also include at least one linkage assembly coupled between the base and the coordination bar and may extend or retract to move the carriage assembly with respect to the base to move the door between an open position and a closed position based on rotation of the driving mechanism in the first direction and rotation of the coordination bar in the second direction.
The inventive subject matter may be understood from reading the following description of non-limiting embodiments, with reference to the attached drawings, wherein below:
Embodiments of the subject matter described herein relate to a vehicle door operator system that includes a sliding and plugging action. The vehicle door operator system includes a motor that has an output shaft that rotates in a first direction to actuate a driving mechanism to move a door with a sliding action (e.g. longitudinal direction), and a motor housing that rotates in an opposite second direction to actuate a linkage assembly to move the door with a plugging action (e.g. lateral direction). In this manner, the door both moves outwardly from the door opening and slides away from the opening accordingly based on the motor operation.
In one embodiment, the plugging motion and force are obtained through linkages. The linkages may include geometry that imparts a higher force the closer the linkages become co-linear to one another, and are self-locking when the linkages travel over a center position. To coordinate the lateral movement of a corresponding carriage with the plugging and unplugging motion, a solid coordinating bar may be used. In other embodiments, the coordinating bar may be rigid or semi-rigid, and may be solid or hollow. The use of a coordinating bar may improve the vehicle door operator system compared to other systems, such as a toothed belt.
To move the door panel to the open position, shown in
To move the door panel to the closed position, shown in
To move the door panels to the open position, shown in
The door operator system may be arranged such that the plugging and unplugging movements of the pair of door panels are made at least partially simultaneously with the movements in the door opening and closing direction. The door operator system may also be arranged such that door panels may be moved between the open and closed positions in a coordinated, simultaneous manner. It is further to be appreciated that when in the closed position, the door panels may extend flush with each other and/or with the wall of the vehicle body and may be in a sealed engagement with each other and/or with the wall or a door frame formed in the vehicle body.
With reference to
The door operator system may include a base 51 that may be mounted on the vehicle above the door opening. The base may extend along a longitudinal axis L which, when the base is mounted on the vehicle, extends parallel to the door opening and closing direction (see
As shown in
The carriage assembly may incorporate the components for mounting the one or two door panels to the door operator system to drive movement of the door panels between the open and closed positions. The components for mounting may include fasteners, nuts and bolts, adhesive, welding, or the like.
The carriage assembly includes a motor 53, which may include a motor output shaft 54 and a motor housing 55. In one embodiment, the motor is not structurally fixed to the carriage assembly and, as such, the motor housing is able to rotate freely counter to the rotation of the motor output shaft in reaction to the torque output to the motor output shaft. Alternatively, the housing may be stationary, but gearing is provided to provide an input that rotates in an opposite direction to the motor output shaft.
In one example, a right angle gear box 56 may be disposed on the carriage assembly and connected to the motor output shaft. A driving mechanism 49 is provided that in one example may include a toothed drive pulley 57 that extends from the right angle gear box. While in this example a toothed drive pulley may be provided, in other examples other driving mechanism may include a sprocket, gear, etc. Actuation of the motor drives rotation of the motor output shaft, which is then translated to the toothed drive pulley via the right angle gear box.
The driving mechanism in one embodiment may include a toothed drive belt 58 that may engage the toothed drive pulley and a return pulley 71 disposed on the carriage assembly away from the toothed drive pulley. The drive belt may be operatively coupled to the motor output shaft via the right angle gear box and the drive pulley such that operation of the motor causes rotation of the drive belt in a first rotational direction in a direction parallel to the longitudinal axis of the base. As a result, the drive belt may be driven to rotate around the drive pulley and the return pulley about a rotational axis that is perpendicular or substantially perpendicular to the longitudinal axis of the base.
The door panels may each be coupled to the drive belt by a respective clamp 72A, 72B. Alternatively, the door panels may each be coupled to the drive belt by fasteners, bolts, clips, etc. In one example, one door panel may be attached by the clamp to an upper portion of the drive belt. The other door panel may be attached by the other clamp to a lower portion of the drive belt. In this manner, the drive belt causes the door panels to slide opposite to each other in the door opening in the closing direction. The door panels are slidably mounted and supported on respective support beams 67, 68 for movably and structurally supporting the door panels on the carriage assembly.
With reference to
The door operator system further includes two linkage assemblies 61, 62 coupled between the base and the coordination bar. In one example, each linkage assembly may include a lever 63 fixedly coupled to the coordination bar, and a linkage arm 64 pivotably coupled between the lever and the base. Alternatively, the linkage arm may include an extension, or other movable member. Specifically, the linkage assembly does not include a helical member for movement purposed. As shown in
As shown in
To move the door panels between the open and closed positions, the motor may be actuated via a central or local control to drive rotation of the motor output shaft with respect to the motor housing. The motor output shaft is operatively coupled to the drive belt via the right angle gearbox and the drive pulley such that operation of the motor causes the drive belt to move about the drive pulley and the return pulley in the direction parallel to the longitudinal axis of the base, which causes the door panels to move opposite to each other along the door opening in the door opening and closing direction. As discussed above, the motor housing is unfixed and freely rotatable with respect to the carriage assembly. The motor housing is coupled to the coordination bar such that rotation of the motor housing opposite to the rotation of the motor output shaft causes the coordination bar to rotate.
Rotation of the coordination bar causes the linkage assemblies to extend or retract, and thereby drive movement of the carriage assembly with respect to the base in the transverse direction T between the extended and retracted positions and cause the door panels to move into or out of the door opening in the lateral direction. In this manner, the motor acts as a differential mechanism between the coordination bar and the drive belt. In one embodiment, the motor may alternatively be arranged such that the motor output shaft is coupled to the coordination bar and the motor housing is coupled to the right angle gear box and the drive belt. Specifically, the motor provides two separate and opposite rotations so that each can be used to actuate the right angle gear box, or coordination bar.
Accordingly, the door operator system utilizes the output of the motor to actuate movement of the door panels laterally into and out of the door opening, i.e., a plugging/unplugging motion. The motor also actuates movement of the door panels along the door opening in the door opening and closing direction between the open and closed positions illustrated in
As shown in
At step 802, starting with a door in an open position on the vehicle, a motor is actuated to close the door. The actuation results in rotation of the motor output shaft in a first direction and the motor housing in a second direction. In one example the first direction may be clockwise while the second direction is counterclockwise. Alternatively, the first direction may be counterclockwise while the second direction is clockwise.
At step 804, the rotation of the motor output shaft in the first direction actuates a driving mechanism that may slide the door in a longitudinal direction. In one example, the driving mechanism may include a right angle gear box that may be coupled to a pulley system. The pulley system in one example may include a toothed drive pulley, a return pulley, and a drive belt as described herein. In one embodiment, the motor output shaft is coupled to a coordination bar instead of the driving mechanism. As a result, the rotation results in the coordination bar actuating a linkage assembly to provide a plugging motion to the door, moving the door laterally towards the opening. Because the driving mechanism and coordination bar are both actuated by a rotational actuator, and the motor has two rotating elements, the output shaft, and the housing, the motor may be reversible within the system. Specifically, the system functions as a differential mechanism between the driving mechanism and coordination bar.
At step 806, the rotation of the motor housing in the second direction actuates a coordination bar that may plug the door in a lateral direction towards the door opening. The rotation of the motor housing and plugging of the door may occur simultaneously as the door is slid as a result of the motor output shaft. In one example, the coordination bar may couple to a linkage assembly that includes a lever that pushes the door towards the opening. In one embodiment, the motor housing is coupled to a driving mechanism instead of the coordination bar. As a result, the rotation results in the driving mechanism actuating a drive belt to provide a sliding motion to the door, moving the door longitudinally within the door opening.
At step 808, the linkages move past an over center position to lock the door in place. The door at this point is in a closed position. Specifically, in one example, the linkage assembly may include a lever and linkage arm that are both moved over center with respect to each other such that lateral movement does not cause rotation of the linkage arm about its center axis, forming a locking mechanism. In this manner, an individual pushing against the door cannot force the door open, and instead, only the rotational movement of the actuating member (e.g. coordination bar and linkage assembly) causes movement of the door in a lateral direction.
At step 810, the motor is reversed, causing rotation of the driving mechanism and coordination bar in opposite directions. As a result, the driving mechanism actuates to slide the door longitudinally to an opened position, while the coordination bar actuates to move the door laterally away from the opening to the open position. Similar to the previous steps, the coupling of the motor may be reversed such that both the motor output shaft, and motor housing may drive the actuation of the driving mechanism and coordination bar.
Thus, provided is a door operator system that uses the natural counterrotation of the motor to provide an additional function in opening and closing a door within a door opening for a vehicle. The rotation in the first direction may be used to provide a sliding motion of a door or doors, while the counterrotation in the second direction may be used to provide a plugging motion of the door or doors. Consequently, efficient use of the motor is provided, and expenses reduced.
In one or more embodiments, a system that may be provided that includes a base that may be mounted on a vehicle above a door, and a carriage assembly that may be movably connected to the base and may move with respect to the base. The carriage assembly may include a motor including a motor output shaft and a motor housing, and a driving mechanism may couple to the door and to couple to the motor output shaft or the motor housing. The driving mechanism may move in response to operation of the motor. The carriage assembly may also include a coordination bar that may be coupled to the motor output shaft, or the motor housing, the motor output shaft or the motor housing may rotate the coordination bar responsive to operation of the motor. The system may also include at least one linkage assembly that may be coupled between the base and the coordination bar. The at least one linkage assembly may extend or retract to move the carriage assembly with respect to the base to move the door between an open position and a closed position based on rotation of the coordination bar.
Optionally, the carriage assembly may also include a gearbox and drive pulley that may operatively couple the motor to the driving mechanism. In another embodiment, the at least one linkage assembly may include a lever that may be fixedly coupled to the coordination bar and a linkage arm that may be pivotably coupled with the base. Alternatively, the lever and the linkage arm may move over center while the carriage assembly is extended with respect to the base to form an over center lock.
In another aspect, the system may also include a curved track that may be connected to the base and a roller may be coupled to the door. The roller may travel within the curved track to guide the door between the open position and the closed position. Optionally, the door may comprise a pair of door panels, and the carriage assembly may move the pair of door panels between the open position and the closed position. In another example, the carriage assembly may also include a support beam may have the door slidably mounted thereon.
Optionally, the carriage assembly may be movably coupled to the base by at least one roller engaged within tracks defined in opposing ends of the base. In another aspect, the motor may not be fixed to the carriage assembly. Optionally, the driving mechanism may be a drive belt.
In one or more embodiments, a system may include a base that may be mounted on a transit vehicle above a door, and a carriage assembly movably connected to the base and that may move with respect to the base. The carriage assembly may include a motor including a motor output shaft and a motor housing, a driving mechanism that may couple to the door and be coupled to one of the motor output shaft or the motor housing and may move in response to operation of the motor. The carriage assembly may also include a coordination bar that may be coupled to the motor output shaft, or the motor housing, the motor output shaft or the motor housing may rotate the coordination bar responsive to operation of the motor to move the door between an open position and closed position based on rotation of the coordination bar. The system may also include a lever coupled to the coordination bar and may move over center when the carriage assembly is extended with respect to the base to form an over center lock.
Optionally, at least one linkage assembly may be coupled between the base and the coordination bar that includes the lever, and may extend or retract to move the carriage assembly with respect to the base to move the door between a locked open position and the closed position based on the rotation of the coordination bar. Alternatively, the at least one linkage assembly may include a linkage arm that may move over center when the over center lock is formed. In one embodiment, the at least one linkage assembly may not include a helix spring. In another example, the motor housing may rotate in an opposite direction to the motor output shaft to rotate the coordination bar in an opposite direction compared to the driving mechanism. The system may also include a curved track connected to the base and a roller that may be coupled to the door, wherein the roller travels within the track to guide the door between the open position and the closed position. In one embodiment, the door may comprise a pair of door panels, and the carriage assembly may move the pair of door panels between the open position and the closed position.
In one or more embodiments, a system may be provided including a base that may be mounted on a transit vehicle above a door, and a carriage assembly movably connected to the base and may move with respect to the base. The carriage assembly may include a motor including a motor output shaft that may rotate in a first direction and a motor housing that may rotate in a second direction opposite the first direction, a driving mechanism may couple to the door and coupled to one of the motor output shaft or the motor housing and may rotate in the first direction in response to operation of the motor, and a coordination bar may be coupled to the motor output shaft or the motor housing, the motor output shaft or the motor housing may rotate the coordination bar in the second direction responsive to operation of the motor. The system may also include at least one linkage assembly coupled between the base and the coordination bar and may extend or retract to move the carriage assembly with respect to the base to move the door between an open position and a closed position based on rotation of the driving mechanism in the first direction and rotation of the coordination bar in the second direction.
Optionally, the driving mechanism may be a drive belt coupled to a drive pulley to move the door between the open position and the closed position.
In another example, the at least one linkage assembly may move the door outwardly away from a door opening as the door moves laterally between the open position and the closed position.
The singular forms “a”, “an”, and “the” include plural references unless the context clearly dictates otherwise. “Optional” or “optionally” means that the subsequently described event or circumstance may or may not occur, and that the description may include instances where the event occurs and instances where it does not. Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it may be related. Accordingly, a value modified by a term or terms, such as “about,” “substantially,” and “approximately,” may be not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations may be combined and/or interchanged, such ranges may be identified and include all the sub-ranges contained therein unless context or language indicates otherwise.
This written description uses examples to disclose the embodiments, including the best mode, and to enable a person of ordinary skill in the art to practice the embodiments, including making and using any devices or systems and performing any incorporated methods. The claims define the patentable scope of the disclosure, and include other examples that occur to those of ordinary skill in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
This application is a national phase application of international application PCT/US2020/032614, filed 13 May 2020, which claims priority to U.S. Provisional Application No. 62/850,137, filed 20 May 2019, and is titled “Device for Moving at Least One Door Leaf in a Sliding and Plugging Motion” the entirety of each disclosure of which is incorporated by reference.
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PCT/US2020/032614 | 5/13/2020 | WO |
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WO2020/236475 | 11/26/2020 | WO | A |
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20220205297 A1 | Jun 2022 | US |
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