The present invention relates to a door outer handle structure for a vehicle, and more particularly, to a door outer handle structure for a vehicle, including a base member fixed to a door of the vehicle, an outer handle provided to the base member so as to be swingable in a vehicle inside-and-outside direction and operable between a door closing position and a door opening position being away from the door closing position in a vehicle outside direction, a link mechanism capable of transmitting a door opening operation of the outer handle as an unlatching operation of a door latch mechanism, and a door opening prevention mechanism configured to restrict actuation of a component of the link mechanism in a door opening direction (disable functions of the link mechanism) due to a given inertial force acting in the vehicle outside direction for the door in the event of collision of the vehicle.
The component of the link mechanism is actuated in the door opening direction in the event of collision of the vehicle due to, for example, opening actuation of the outer handle, which is caused by the given inertial force acting in the vehicle outside direction on the door in the event of collision of the vehicle. Further, the unlatching operation of the door latch mechanism corresponds to actuation for bringing the door latch mechanism in a latching state into an unlatching state. While the door latch mechanism is in the latching state, the closed door of the vehicle cannot be opened with a force in the vehicle outside direction. While the door latch mechanism is in the unlatching state, the closed door of the vehicle can be opened with the force in the vehicle outside direction.
The above-mentioned type of door outer handle structure for a vehicle is described in, for example, JP 2012-92640 A. The door opening prevention mechanism includes a lever member rotatable from a set rotational position at least to a retracted rotational position in a vehicle inside direction, and an urging/biasing member configured to urge the lever member toward the retracted rotational position. The lever member is set to be held in the set rotational position when the outer handle is located in the door closing position under a state in which the inertial force does not act, rotate in the vehicle inside direction from the set rotational position to be moved to the retracted rotational position by an urging force of the urging member in an early stage of an operation of the outer handle from the door closing position to the door opening position when the operation is performed under a state in which the inertial force does not act, rotate in the vehicle outside direction from the set rotational position to be moved to a locked rotational position against the urging force of the urging member when the inertial force acts (or is set to stay in the set rotational position against the urging force of the urging member when the inertial force acts), so as to restrict movement of the component in the door opening direction when the lever member is located in the set rotational position or the locked rotational position, and allow the movement of the component in the door opening direction when the lever member is located in the retracted rotational position.
In the door outer handle structure for a vehicle described in JP 2012-92640 A, a part of the lever member of the door opening prevention mechanism is configured to be engageable with and retractable from a projection provided to a connection lever that is one of the components of the link mechanism. When the lever member is located in the set rotational position or the locked rotational position, the part of the lever member is present on/within a movement locus of the projection provided to the connection lever of the link mechanism in the door opening direction so as to restrict the movement of the projection in the door opening direction.
Incidentally, in the door outer handle structure for a vehicle described in JP 2012-92640 A, not only when the lever member is located in the locked rotational position but also when the lever member is located in the set rotational position, the part of the lever member is present on/within the movement locus of the projection in the door opening direction to restrict the movement of the projection in the door opening direction. Therefore, the projection provided to the connection lever projects necessarily and sufficiently in the vehicle inside direction from an end surface of the connection lever on a vehicle inner side. Therefore, inside the door of the vehicle, a vehicle-width-direction space for providing the projection to the connection lever and a vehicle-width-direction space for allowing the part of the lever member to rotate from the set rotational position to the retracted rotational position are required to be ensured on the vehicle inner side of the connection lever. As a result, space efficiency in the vehicle width direction is low.
The present invention has been made to solve the problem described above, and has a feature in a door outer handle structure for a vehicle, including:
In the above-mentioned door outer handle structure for a vehicle of the present invention, when the lever member is located in the locked position, the extended portion of the connection shaft is set to come into contact with the lever member so that the relative movement of the extended portion is restricted, to thereby restrict the movement of the connection lever in the door opening direction. Therefore, in the event of collision of the vehicle, the movement of the connection lever in the door opening direction can be restricted by the lever member located in the locked position. As a result, the unlatching operation of the door latch mechanism (operation for shifting from a state in which the door is closed (latching state) to a state in which the door can be opened (unlatching state)) can be reliably prevented.
Further, in the above-mentioned door outer handle structure for a vehicle of the present invention, the extended portion of the connection shaft is set to come into contact with the lever member located in the locked position to restrict the movement of the connection lever in the door opening direction. Therefore, when the outer handle is operated from the door closing position to the door opening position, the lever member and the urging member of the door opening prevention mechanism can be arranged in accordance with a vehicle-width-direction space of a region in which the connection shaft moves. Therefore, space efficiency in the vehicle width direction is high inside the door of the vehicle. Accordingly, the door outer handle structure for a vehicle can be configured compactly in the vehicle width direction.
In the implement of the present invention described above, when the outer handle is operated between the door closing position and the door opening position under a state in which the inertial force does not act, the lever member may be set to come into slidable engagement with the extended portion of the connection shaft to be turned against the urging member, to thereby rotate by a predetermined amount with respect to the base member. In this case, along with a normal operation (daily door opening operation) of the outer handle, the lever member rotates within a range of the predetermined amount from the set position in cooperation with the urging member. Therefore, dust and dirt can be prevented from adhering to and being fixed to a rotating portion of the lever member. Accordingly, the rotation of the lever member with respect to the base member can be ensured for a long period of time.
To carry out the present invention described above, the lever member may be set to swing in the vehicle inside direction from the set position to be moved to a second locked position against the urging force of the urging member when an inertial force having the the same degree as the above inertial force acts in a direction (vehicle inside direction) opposite to a direction of the inertial force, and the extended portion of the connection shaft may be set to come into contact with the lever member so that the relative movement of the extended portion is restricted when the lever member is located in the second locked position, thereby restricting the movement of the connection lever in the door opening direction. In this case, not only when the lever member is located in the locked position but also when the lever member is located in the second locked position, the extended portion of the connection shaft comes into contact with the lever member so that the relative movement of the extended portion is restricted, thereby restricting the movement of the connection lever in the door opening direction. Therefore, in the event of collision of the vehicle, even when the direction of the inertial force generated due to the event of collision is reversed alternately in the vehicle inside-and-outside direction and thus the inertial force acting on the lever member fluctuates in the vehicle inside-and-outside direction, the movement of the connection lever in the door opening direction can be restricted by the lever member located in the locked position (a given inertial force (positive G) acts in the vehicle outside direction in this case), or by the lever member located in the second locked position (a given inertial force (negative G) acts in the vehicle inside direction in this case). As a result, the unlatching operation of the door latch mechanism can be reliably prevented.
An embodiment of the present invention will next be described referring to the drawings.
The outer handle 20 is a grip-type handle provided to the base member 10 in an approximately horizontal state so as to be swingable in a vehicle inside-and-outside direction (vehicle width direction). The outer handle 20 is assembled to the base member 10 in a state of interposing the outer panel 101 therebetween, and is configured to be operable between a door closing position and a door opening position (not shown) being away therefrom in a vehicle outside direction. The outer handle 20 is assembled to the base member 10 at a vehicle front-side end portion 21 so as to be swingable in the vehicle inside-and-outside direction, and is configured such that a vehicle rear-side end portion 22 is movable from a position illustrated in
The link mechanism 30 can transmit a door opening operation of the outer handle 20 in the vehicle outside direction as an unlatching operation (operation for shifting from a latching state to an unlatching state) of a door latch mechanism (not shown), and includes the above-mentioned bell crank 31, a coil spring 32, and a connection lever 33. The door latch mechanism (not shown) is well known, and includes a striker fixed to a vehicle body side, a latch and a pawl assembled to the door 100 side, and the like. In the latching state, the pawl restricts rotation of the latch that is engaged with the striker to disable the door opening operation (operation of opening the closed door 100). In the unlatching state, the pawl allows the rotation of the latch that is engaged with the striker to enable the door opening operation.
The bell crank 31 is rotatably assembled to the base member 10 at a shaft portion 31a extending in a front-and-rear direction of the vehicle under a state in which the door 100 is closed, and includes an input arm portion 31b and an output arm portion 31c, as illustrated in
The coil spring 32 is a return spring configured to bias the bell crank 31 and the outer handle 20 to the door closing position (initial position) illustrated in
The connection lever 33 is connected to the output arm portion 31c of the bell crank 31 at the upper end portion 33a through intermediation of the connection shaft 34. The connection lever 33 is engaged with an outside open lever (not shown) linking with the pawl (not shown) of the door latch mechanism at a lower end portion (not shown). Thus, the connection lever 33 is configured to move downward from the initial position illustrated in
The connection shaft 34 extends in the front-and-rear direction of the vehicle under a state in which the door 100 is closed, and is rotatably assembled to the output arm portion 31 of the bell crank 31 at its both front and rear end portions so as to be swingable together with the bell crank 31. The connection shaft 34 is integrally connected to the upper end portion 33a of the connection lever 33 at the rear end. Therefore, when the outer handle 20 is moved in the door opening direction from the door closing position to the door opening position, the connection shaft 34 and the connection lever 33 are driven by the bell crank 31 to be moved downward, thereby enabling the unlatching operation of the door latch mechanism by the connection lever 33. Further, at the front end of the connection shaft 34, an extended portion 34a having a conical shape that is tapered toward a distal end is formed integrally therewith.
The above-mentioned link mechanism 30 is set so that the door latch mechanism is brought into the latching state when the outer handle 20 is located in the door closing position and the connection lever 33 is located in the initial position under the state in which the door 100 is closed, and the door latch mechanism is brought into the unlatching state when the outer handle 20 is operated from the door closing position to the door opening position to move the connection lever 33 downward from the initial position by the predetermined amount. Therefore, the rotation of the bell crank 31 against the urging force of the coil spring 32 and the downward movement of the connection lever 33 and the connection shaft 34 correspond to actuation in the door opening direction.
The door opening prevention mechanism 40 restricts the downward movement (actuation in the door opening direction) of the connection lever 33 and the connection shaft 34 of the link mechanism 30 by a given inertial force acting in the vehicle outside direction for the door 100 in the event of collision of the vehicle under the state in which the door 100 is closed, and includes a lever member 41 rotatably assembled to the base member 10 and a coil spring 42 assembled between the lever member 41 and the base member 10.
The lever member 41 includes, as illustrated in
The upper shaft portion 41a is rotatably assembled to an upper supporting portion 12 of the base member 10 so as to be immovable in an axial direction vertical direction). The lower shaft portion 41b is rotatably assembled to a lower supporting portion 13 of the base member 10 so as to be immovable in the axial direction (vertical direction). Each of the spring mounting shaft portions 41c is provided between the upper shaft portion 41a and the lower shaft portion 41b so as to be coaxial with the upper shaft portion 41a and the lower shaft portion 41b, and supports an upper end portion and a lower end portion (coil portions) of the coil spring 42 in an expandable and contractable manner.
When the lever member 41 is located in the set position, the outer engagement projecting portion 41d extends along an axial direction of the connection shaft 34 and is present out of a movement locus (see the broken line of
The inner engagement projecting portion 41e includes an arc-like projection 41e1 formed on an its outer side surface, as illustrated in
When the lever member 41 is moved from the set position to the locked position (outer locked position), the inner engagement projecting portion 41e moves to be on/within the movement locus of the extended portion 34a of the connection shaft 34, the locus being formed along with the operation of the outer handle 20. Therefore, the extended portion 34a of the connection shaft 34 comes into contact with the engagement projecting portion 41e so that the relative movement thereof is restricted, thereby restricting the movement of the connection shaft 34 and the connection lever 33 in the door opening direction. When the lever member 41 is moved from the set position to the locked position, the outer engagement projecting portion 41d comes into contact with a stopper surface 10b (see
The upper spring locking portion 41f extends forward, and is set to be engaged with the upper end portion 42a of the coil spring 42 so as to be subjected to the urging force of the coil spring 42 when the lever member 41 is located in the set position and when the lever member 41 rotates inward from the set position. When the lever member 41 is located in the set position and when the lever member 41 rotates inward from the set position, the lower end portion 42b of the coil spring 42 is engaged with the lower supporting portion 13 of the base member 10.
The lower spring locking portion 41g extends forward, and is set to be engaged with the lower end portion 42b of the coil spring 42 so as to be subjected to the urging force of the coil spring 42 when the lever member 41 is located in the set position and when the lever member 41 rotates outward from the set position. When the lever member 41 is located in the set position and when the lever member 41 rotates outward from the set position, the upper end portion 42a of the coil spring 42 is engaged with the upper supporting portion 12 of the base member 10.
In this embodiment configured as described above, when the lever member 41 is located in the locked position, the extended portion 34a of the connection shaft 34 is set to come into contact with the lever member 41 so that the relative movement thereof is restricted, thereby restricting the movement of the connection lever 33 in the door opening direction. Therefore, in the event of collision of the vehicle, the movement of the connection lever 33 in the door opening direction can be restricted by the lever member 41 which is located in the locked position. As a result, the unlatching operation of the door latch mechanism (operation for shifting from a state in which the door is closed (latching state) to a state in which the door can be opened (unlatching state)) can be reliably prevented.
Further, in this embodiment, the extended portion 34a of the connection shaft 34 is set to come into contact with the lever member 41 located in the locked position to restrict the movement of the connection lever 33 in the door opening direction. Therefore, when the outer handle 20 is operated from the door closing position to the door opening position, the lever member 41 and the coil spring 42 of the door opening prevention mechanism 40 can be arranged in accordance with a vehicle-width-direction space of a region in which the connection shaft 34 moves. Therefore, space efficiency in the vehicle width direction is high inside the door 100 of the vehicle. Thus, the door outer handle structure for a vehicle can be configured compactly in the vehicle width direction.
Further, in this embodiment, when the outer handle 20 is operated between the door closing position and the door opening position under a state in which the inertial force (inertial force in the vehicle outside direction) does not act, the extended portion 34e of the connection shaft 34 and the arc-like projection 41e1 of the lever member 41 come into slidable engagement with each other. In this manner, the lever member 41 is set to be turned against the urging force of the coil spring 42 so as to rotate by the predetermined amount with respect to the base member 10. Therefore, along with a normal operation (daily door opening operation) of the outer handle 20, the lever member 41 rotates within a range of the predetermined amount from the set position in cooperation with the coil spring 42. Therefore, dust and dirt can be prevented from adhering to a rotating portion of the lever member 41 to be fixed thereto. In this manner, the rotation of the lever member 41 with respect to the base member 10 can be ensured for a long period of time.
Further, in this embodiment, when the same degree of inertial force as that of the above-mentioned inertial force (inertial force in the vehicle outside direction) acts in the opposite direction (vehicle inside direction) to that of the above-mentioned inertial force (inertial force in the vehicle outside direction), the lever member 41 is set to swing in the vehicle inside direction from the set position to be moved to the second locked position against the urging force of the coil spring 42. When the lever member 41 is located in the second locked position, the extended portion 34a of the connection shaft 34 is set to come into contact with the outer engagement projecting portion 41d of the lever member 41 so that the relative movement thereof is restricted, thereby restricting the movement of the connection lever 33 in the door opening direction.
In this manner, not only when the lever member 41 is located in the locked position but also when the lever member 41 is located in the second locked position, the extended portion 34a of the connection shaft 34 comes into contact with the lever member 41 so that the relative movement thereof is restricted, thereby restricting the movement of the connection lever 33 in the door opening direction. Therefore, in the event of collision of the vehicle, even if the direction of the inertial force generated in the event of collision of the vehicle is reversed alternately in the vehicle inside-and-outside direction so that the inertial force acting on the lever member 41 fluctuates in the vehicle inside-and-outside direction, the movement of the connection lever 33 in the door opening direction can be restricted by the lever member 41 located in the locked position (a given inertial force (positive G) acts in the vehicle outside direction in this case) or the lever member 41 located in the second locked position (a given inertial force (negative G) acts in the vehicle inside direction in this case). As a result, the unlatching operation of the door latch mechanism can be reliably prevented.
The embodiment described above is carried out by providing the door outer handle structure for a vehicle according to the present invention to the door 100 mounted on the rear right side of the vehicle. However, the door outer handle structure for a vehicle according to the present invention can be implemented not only for a door mounted on a rear left side of the vehicle but also for a door mounted on a front right side or a front left side of the vehicle in the same manner or with an appropriate change. Further, the door outer handle structure for a vehicle according to the present invention can be implemented for a door mounted on a rear side of the vehicle (back door) in the same manner or with an appropriate change. Further, although the weight portion (inertia portion) 31d is provided to the bell crank 31 in the embodiment described above, the weight portion (inertia portion) 31d is not necessarily required to be provided to the bell crank 31.
Number | Date | Country | Kind |
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2013-130459 | Jun 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/066148 | 6/18/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2014/203928 | 12/24/2014 | WO | A |
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Number | Date | Country |
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2003-013630 | Jan 2003 | JP |
2009-243101 | Oct 2009 | JP |
2009-243102 | Oct 2009 | JP |
2012-021326 | Feb 2012 | JP |
2012-092640 | May 2012 | JP |
Entry |
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International Search Report (PCT/ISA/210) issued on Aug. 5, 2014, by the Japanese Patent Office as the International Searching Authority for International Application No. PCT/JP2014/066148. |
Written Opinion (PCT/ISA/237) issued on Aug. 5, 2014, by the Japanese Patent Office as the International Searching Authority for International Application No. PCT/JP2014/066148. |
Number | Date | Country | |
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20160138302 A1 | May 2016 | US |