This application claims the priority benefits of Japanese application no. 2023-017999, filed on Feb. 8, 2023. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The disclosure relates to a vehicle driving apparatus mounted on a vehicle, and more particularly relates to a vehicle driving apparatus that includes an electric motor mounted on an electric vehicle or the like as a drive source.
There are vehicles such as electric vehicles and hybrid vehicles that use an electric motor as a drive source. Such vehicles are equipped with an electric motor and a power conversion device that is electrically connected to the electric motor and converts the electric power supplied to the electric motor and the electric power supplied from the electric motor. Conventionally, the electric motor and the power conversion device are electrically connected using three-phase wires, but in recent years, attempts have been made to directly fix the electric motor and the power conversion device to form a unit, as shown in Patent Document 1 (Japanese Patent Application Laid-Open No. 2021-10270), for example. Recently, a unit (so-called electromechanical-integrated electric driving apparatus) formed by integrating not only the electric motor and the power conversion device but also a power transmission mechanism (deceleration mechanism) for changing the speed (decelerating) of the rotation of power from the electric motor and transmitting it to the drive wheel side of the vehicle has been adopted.
Further, the power conversion device is provided with a connector part to which a DC cable connected to a battery is connected. The connector part has an internal connection part connected to a conductive member disposed inside the power conversion device, and the power conversion device converts DC power transmitted from the DC cable into AC power, or conversely converts AC power transmitted from the electric motor into DC power.
In the electromechanical-integrated electric driving apparatus described above, power wiring such as the DC cable is an important component for supplying the power source to the electric motor, and since the power wiring needs to be compatible with high voltage and EMC (electromagnetic compatibility), the power wiring has a thick coating, a large diameter, and low flexibility. Therefore, how to establish a wiring layout to avoid functional defects caused by interference with adjacent components becomes an issue.
Regarding the power wiring as mentioned above, conventionally, in order to ensure the passage of wiring with little flexibility in bending, the connection position of the power wiring according to each model (vehicle type), in which the electric driving apparatus is mounted, and each mounting position has been set individually so as to prevent the power wiring itself from being bent excessively. However, in terms of improving the routing of power wiring and suppressing an increase in vehicle costs, there is room for further improvement, such as standardizing the power wiring connection structure and wiring structure for each model (vehicle type) and each mounting position.
The disclosure provides a vehicle driving apparatus that is capable of improving the routing of connected power wiring with a simple and compact configuration, effectively increasing the degree of freedom in the layout of the apparatus and peripheral structures, and reducing the costs of the apparatus and the vehicle by standardizing the power wiring connection structure and wiring structure for each model (vehicle type) and each mounting position.
The vehicle driving apparatus according to the disclosure is a vehicle driving apparatus (1), integrating an electric motor (10) that is a drive source of a vehicle (100), a power conversion device (30) that is electrically connected to the electric motor (10) and converts electric power supplied to the electric motor (10) and electric power supplied from the electric motor (10), and a power transmission mechanism (50) for transmitting rotation of power from the electric motor (10) to a drive wheel (FW, RW) side of the vehicle (100). An axial direction of a rotating shaft of the electric motor (10) is arranged in a vehicle width direction of the vehicle (100). The power conversion device (30) and the power transmission mechanism (50) are respectively arranged on one side and the other side of the electric motor (10) in the vehicle width direction. The power conversion device (30) is provided with a connector part (39) to which power wiring (40) is connected. The connector part (39) is arranged to draw out the power wiring (40) from the power conversion device (30) in the vehicle width direction.
The vehicle driving apparatus according to the disclosure is a vehicle driving apparatus (1), integrating an electric motor (10) that is a drive source of a vehicle (100), a power conversion device (30) that is electrically connected to the electric motor (10) and converts electric power supplied to the electric motor (10) and electric power supplied from the electric motor (10), and a power transmission mechanism (50) for transmitting rotation of power from the electric motor (10) to a drive wheel (FW, RW) side of the vehicle (100). An axial direction of a rotating shaft of the electric motor (10) is arranged in a vehicle width direction of the vehicle (100). The power conversion device (30) and the power transmission mechanism (50) are respectively arranged on one side and the other side of the electric motor (10) in the vehicle width direction. The power conversion device (30) is provided with a connector part (39) to which power wiring (40) is connected. The connector part (39) is arranged to draw out the power wiring (40) from the power conversion device (30) in the vehicle width direction.
According to the vehicle driving apparatus of the disclosure, the axial direction of the rotating shaft of the electric motor is arranged in the vehicle width direction of the vehicle, the power conversion device and the power transmission mechanism are respectively arranged on one side and the other side of the electric motor in the vehicle width direction, and the connector part of the power conversion device is arranged to draw out the power wiring from the power conversion device in the vehicle width direction. Thus, even if sufficient surplus space cannot be secured around the vehicle driving apparatus, the power wiring drawn out from the power conversion device may still be wired appropriately. In particular, it is possible to properly lay out power wiring, which has a thick coating, a large diameter, and low flexibility, without excessive bending.
Further, in the vehicle driving apparatus of the disclosure, the connector part (39) may be arranged to draw out the power wiring (40) from the power conversion device (30) toward the side of the electric motor (10) in the vehicle width direction.
According to this configuration, the connector part is arranged to draw out the power wiring from the power conversion device toward the electric motor side in the vehicle width direction, which provides the space for wiring the power wiring on the electric motor side in the vehicle width direction (not in the front-rear direction of the vehicle) with respect to the power conversion device. Therefore, a common vehicle driving apparatus may be used regardless of whether the vehicle driving apparatus is mounted at the front or rear of the vehicle.
Further, in the vehicle driving apparatus of the disclosure, at least a part of a peripheral edge of the power transmission mechanism (50) may be provided with a power wiring space (S) for wiring the power wiring (40) drawn out from the connector part (39).
According to this configuration, providing the power wiring space on the connector part side of the power transmission mechanism may effectively improve the spatial efficiency around the vehicle driving apparatus.
Furthermore, in the vehicle driving apparatus of the disclosure, the power wiring space (S) may be formed by a chamfered part (58f) that is formed by chamfering at least a part of an upper end (58e) of the power transmission mechanism (50).
According to this configuration, since the power wiring space may be provided by utilizing the arc outer peripheral shape of the gear included in the power transmission mechanism, the spatial efficiency around the vehicle driving apparatus may be more effectively improved.
Further, the power transmission mechanism (50) may include a final shaft (55) that transmits rotation generated by power of the electric motor (10) to a drive wheel (FW, RW) of the vehicle (100), and the power wiring space (S) may be arranged above the final shaft (55) in the power transmission mechanism (50).
In the power transmission mechanism, structures such as the final shaft that transmits the rotation generated by the power of the electric motor to the drive wheels of the vehicle and the final gear provided on the final shaft are arranged around the drive shafts connected to the drive wheels of the vehicle, and are therefore at a relatively low position of the vehicle. Since a relatively large space may be secured above the final shaft in the power transmission mechanism, arranging the power wiring space above the final shaft may secure a space sufficiently increasing the degree of freedom in wiring and layout of the power wiring.
Further, in the vehicle driving apparatus of the disclosure, the power transmission mechanism (50) may integrally include a component (59) of a parking mechanism for performing parking lock of the vehicle (100), and the power wiring space (S) and the component (59) of the parking mechanism may be provided on opposite sides of the power transmission mechanism (50) in a front-rear direction of the vehicle (100).
According to this configuration, the power wiring space and the component of the parking mechanism are provided on opposite sides of the power transmission mechanism in the front-rear direction of the vehicle, which may secure the power wiring space without increasing the size of the power transmission mechanism even when the component of the parking mechanism is integrated with the power transmission mechanism. Accordingly, the degree of freedom in wiring and layout of the power wiring may be sufficiently increased.
It should be noted that the symbols in parentheses above indicate drawing reference numerals of corresponding components in the embodiments to be described later for reference.
The vehicle driving apparatus according to the disclosure is capable of improving the routing of connected power wiring with a simple and compact configuration, effectively increasing the degree of freedom in the layout of the apparatus and peripheral structures, and reducing the costs of the apparatus and the vehicle by standardizing the connection structure and wiring structure for each model (vehicle type) and each mounting position.
Embodiments of the disclosure will be described in detail below with reference to the accompanying drawings. In the following description, the terms “front” and “rear” respectively refer to the front side, which is the forward direction of the vehicle (vehicle body), and the rear side, which is the rearward direction of the vehicle (vehicle body), which will be described later. In addition, the terms “up,” “down,” “left,” and “right” respectively refer to the upper side, lower side, left side, and right side when facing the forward direction (front side) of the vehicle (vehicle body).
In the vehicle driving apparatus 1, the axial direction of a rotating shaft 11 of the electric motor 10 is arranged in a vehicle width direction of the vehicle 100, and the power conversion device 30 and the power transmission mechanism 50 are respectively arranged on the right side (one side) and the left side (the other side) of the electric motor 10 in the vehicle width direction. That is, the electric motor 10 has a substantially cylindrical shape, and the rotating shaft (drive shaft) 11 thereof extends substantially horizontally in the vehicle width direction. The rotating shaft 11 is the rotation axis of the electric motor 10. The power transmission mechanism 50 is arranged in line with the electric motor 10 in the vehicle width direction so that the axis of a motor shaft 51, which will be described later, is coaxial with the rotating shaft 11 of the electric motor 10.
The power transmission mechanism 50 has a structure including a plurality of rotating shafts (motor shaft 51, counter shaft 53, final shaft 55) arranged parallel to each other and a plurality of gears (motor gear 52, counter gear 54, final gear 56) fixed to the rotating shafts, and includes the motor shaft (first rotating shaft) 51 arranged coaxially with the rotating shaft 11 of the electric motor 10 and the motor gear 52 rotating around the motor shaft 51, the counter shaft (second rotating shaft) 53 arranged parallel to the motor shaft 51 and the counter gear 54 rotating around the counter shaft 53, and the final shaft (third rotating shaft) 55 arranged parallel to the motor shaft 51 and the counter shaft 53 and the final gear 56 rotating around the final shaft 55. The rotation of the power transmitted from the electric motor 10 is transmitted from the motor gear 52 to the counter gear 54, further transmitted from the counter gear 54 to the final gear 56, and transmitted from the final gear 56 to a drive shaft 111 or a drive shaft 112 and the drive wheels (front wheels FW or rear wheels RW) of the vehicle 100.
Components such as the rotating shafts and gears included in the power transmission mechanism 50 are arranged inside a power transmission mechanism case 58. The power transmission mechanism case 58 is formed by joining an outer case and an inner case at an intermediate joint surface in the axial direction, and the outer shape of the power transmission mechanism case 58 is formed into a substantially rectangular box shape with the thickness direction being in the vehicle width direction, the width direction being in the front-rear direction of the vehicle 100, and the height direction being in the up-down direction. This power transmission mechanism case 58 has an outer surface (right side surface) 58c, an inner surface (left side surface) 58d, and an upper end (upper end side) 58e. The power transmission mechanism case 58 is fixed to an electric motor case 18 so that the inner surface 58d faces the left end surface of the electric motor case 18. Inside the power transmission mechanism case 58, the motor shaft 51 and the motor gear 52 are arranged at the middle stage on the front side, the counter shaft 53 and the counter gear 54 are arranged at the upper stage in the middle in the front-rear direction, and the final shaft 55 and the final gear 56 are arranged at the lower stage on the rear side.
Furthermore, components of a parking mechanism for parking lock of the vehicle 100 are housed inside the power transmission mechanism case 58. Although detailed illustration and description of the parking mechanism are omitted, a mechanism for locking a parking gear provided on the motor shaft 51 is housed in the front inside the power transmission mechanism case 58, and a parking actuator 59 composed of an electric motor or the like for rotating a parking rod is installed at the upper end 58e on the front side of the power transmission mechanism case 58.
The power conversion device 30 has a power conversion device case 38. The power conversion device case 38 has a substantially rectangular parallelepiped shape, and includes an outer surface 38c, an inner surface 38d, and an upper end 38e. The power conversion device case 38 is fixed to the electric motor case 18 so that the inner surface 38d of the power conversion device case 38 faces the right end surface of the electric motor case 18.
A connector part 39 to which a DC cable (power wiring) 40 (see
Next, the vehicle equipped with the vehicle driving apparatus 1 will be described. The vehicle 100 of this embodiment is an electric vehicle that uses the vehicle driving apparatus 1 shown in
In the case where the vehicle 100 of this embodiment uses the vehicle driving apparatus 1 as a unit (front wheel drive unit) for driving the front wheels FW, as shown in
In this case, as shown in
Further, in this case, as shown in
Further, in this case, as shown in
Here, in the vehicle driving apparatus 1 of this embodiment, the chamfered part 58f is formed by diagonally chamfering the rear portion of the upper end 58e of the power transmission mechanism case 58 when viewed from the vehicle width direction. Thus, a space (wiring space) S for wiring the DC cable 40 is formed above the chamfered part 58f. Accordingly, wiring the DC cable 40 connected from the connector part 39 to the battery 120 in this space S may prevent the DC cable 40 from protruding above the vehicle driving apparatus 1 as indicated by the dashed line L in
The vehicle driving apparatus 1 according to this embodiment is an apparatus integrating the electric motor 10 that is a drive source of the vehicle 100, the power conversion device 30 that is electrically connected to the electric motor 10 and converts the electric power supplied to the electric motor 10 and the electric power supplied from the electric motor 10, and the power transmission mechanism 50 for transmitting the rotation of power from the electric motor 10 to the side of the drive wheels FW and RW of the vehicle 100. The axial direction of the rotating shaft 11 of the electric motor 10 is arranged in the vehicle width direction of the vehicle 100. The power conversion device 30 and the power transmission mechanism 50 are respectively arranged on one side and the other side of the electric motor 10 in the vehicle width direction. The power conversion device 30 is provided with the connector part 39 to which the DC cable (power wiring) 40 is connected. The connector part 39 is arranged to draw out the DC cable 40 from the power conversion device 30 in the vehicle width direction.
According to the vehicle driving apparatus 1 of this embodiment, the axial direction of the rotating shaft 11 of the electric motor 10 is arranged in the vehicle width direction of the vehicle 100, the power conversion device 30 and the power transmission mechanism 50 are respectively arranged on one side and the other side of the electric motor 10 in the vehicle width direction, and the connector part 39 of the power conversion device 30 is arranged to draw out the DC cable 40 from the power conversion device 30 in the vehicle width direction. Thus, even if sufficient surplus space cannot be secured around the vehicle driving apparatus 1, the DC cable 40, which has a large diameter and low flexibility and is drawn out from the power conversion device 30, may still be wired appropriately.
That is to say, in the vehicle driving apparatus 1 of this embodiment, the power conversion device 30 is placed horizontally, and the connector part 39 that connects the DC cable 40 is disposed facing inward in the vehicle width direction. Then, the space S formed by the chamfered part 58f provided above the final shaft 55 of the power transmission mechanism 50, which is arranged on the opposite side across the electric motor 10, is utilized to secure the position for drawing out the DC cable 40. Thereby, the connection structure (wiring structure) of the DC cable 40, which allows the vehicle driving apparatus 1 having the same structure to be used as both the front wheel drive unit and the rear wheel drive unit, is realized.
Furthermore, in this embodiment, the connector part 39 is arranged to draw out the DC cable 40 from the power conversion device 30 toward the side of the electric motor 10 in the vehicle width direction.
According to this configuration, the connector part 39 is arranged to draw out the DC cable 40 from the power conversion device 30 toward the side of the electric motor 10 in the vehicle width direction, which provides the space for wiring the DC cable 40 on the side of the electric motor 10 in the vehicle width direction (not in the front-rear direction of the vehicle 100) with respect to the power conversion device 30. Therefore, a common vehicle driving apparatus 1 may be used regardless of whether the vehicle driving apparatus 1 is mounted at the front or rear of the vehicle 100.
Furthermore, in this embodiment, the space S for wiring the DC cable 40 drawn out from the connector part 39 is provided at a peripheral edge of the power transmission mechanism 50 (power transmission mechanism case 58). Specifically, this space S is a space formed by the chamfered part 58f that is formed by chamfering the upper end 58e of the power transmission mechanism 50. Then, the chamfered part 58f is provided as a portion formed by diagonally chamfering the rear of the upper end 58e of the power transmission mechanism case 58 when viewed from the vehicle width direction.
Additionally, in this embodiment, the power transmission mechanism 50 includes the final shaft 55 that transmits the rotation generated by the power of the electric motor 10 to the drive wheels FW and RW of the vehicle 100, and the space S for wiring the power wiring is arranged above the final shaft 55 in the power transmission mechanism 50.
According to this configuration, the space S that is the wiring space for the DC cable 40 is provided on the side of the connector part 39 of the power transmission mechanism 50, which utilizes the arc outer peripheral shape of the gear (final gear 56) installed in the power transmission mechanism case 58 to provide the space S that is the wiring space for the DC cable 40, so the spatial efficiency around the vehicle driving apparatus 1 may be effectively improved.
Moreover, in the power transmission mechanism 50, structures such as the final shaft 55 that transmits the rotation generated by the power of the electric motor 10 to the drive wheels FW and RW of the vehicle 100 and the final gear 56 provided on the final shaft 55 are arranged around the drive shafts 111 and 112 connected to the drive wheels FW and RW of the vehicle 100, and are therefore at a relatively low position of the vehicle 100. Since a relatively large space may be secured above the final shaft 55 in the power transmission mechanism 50, arranging the space S for wiring the DC cable 40 above (directly above) the final shaft 55 may secure a space sufficiently increasing the degree of freedom in wiring and layout of the DC cable 40.
Furthermore, in this embodiment, the power transmission mechanism 50 integrally includes the parking actuator 59 which is a component of the parking mechanism for parking lock of the vehicle 100. Then, in the power transmission mechanism 50, the parking actuator 59 is provided on the front side and the space S is provided on the rear side in the front-rear direction of the vehicle 100.
According to this configuration, the space S for wiring the power wiring and the parking actuator 59 are provided on opposite sides of the power transmission mechanism 50 in the front-rear direction of the vehicle 100, which may secure the space S for wiring the DC cable 40 without increasing the size of the power transmission mechanism 50 even when the parking actuator 59 is integrated with the power transmission mechanism 5. Accordingly, the degree of freedom in wiring and layout of the DC cable 40 may be sufficiently increased.
Although the embodiments of the disclosure have been described above, the disclosure is not limited to the above embodiments, and it is possible to make various changes within the scope of the technical idea described in the claims, specification, and drawings.
For example, the above embodiments illustrate a case where the vehicle 100 is an electric vehicle using only the electric motor 10 as a drive source, but the vehicle driving apparatus of the disclosure may also be installed in a hybrid vehicle that uses an engine (internal combustion engine) and an electric motor as the drive sources. In that case, for example, the front wheels of the vehicle may be the main drive wheels driven by the engine (internal combustion engine), and the rear wheels may be the auxiliary drive wheels driven by the vehicle driving apparatus (electric motor 10) of this embodiment.
Number | Date | Country | Kind |
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2023-017999 | Feb 2023 | JP | national |