The present disclosure relates to electric starter motors used in vehicle engines, and more particularly relates to vehicle engine electric starter motors with planetary gearset assemblies.
An electric starter motor is commonly equipped in a vehicle engine, such as an automotive internal combustion engine, in order to turn a crankshaft of the vehicle engine before igniting the engine and starting it to run. An electric starter motor is usually a part of a larger vehicle starting system that also includes an ignition switch, a battery, and an engine flywheel, among other components. An electric starter motor itself ordinarily includes a housing, a solenoid, an armature, a reduction gearset, an overrunning clutch, and a drive pinion as its primary components. Prior to starting the engine, an electric starter motor typically turns the crankshaft to a particular turning speed through a single speed ratio.
In an embodiment, a vehicle engine electric starter motor may include a planetary gearset assembly. The planetary gearset assembly receives rotational drive input from an armature shaft, and transmits rotational drive output to an engine flywheel. Amid use of the vehicle engine electric starter motor, the vehicle engine electric starter motor provides a first speed ratio by way of the planetary gearset assembly between the rotational drive input and the rotational drive output in a first mode of operation. And the vehicle engine electric starter motor provides a second speed ratio by way of the planetary gearset assembly between the rotational drive input and the rotational drive output in a second mode of operation.
In an embodiment, the rotational drive input from the armature is the sole rotational drive input received by the planetary gearset assembly. And the rotational drive output to the engine flywheel is the sole rotational drive output transmitted by the planetary gearset assembly.
In an embodiment, the planetary gearset assembly may include a first sun gear, a second sun gear, a first set of planet gears, and a second set of planet gears. The first sun gear receives rotational drive input from the armature shaft. The first set of planet gears receives drive input from the first sun gear. And the second set of planet gears receives drive input from the second sun gear.
In an embodiment, the planetary gearset assembly may further include a single ring gear that has meshing engagement with the first set of planet gears.
In an embodiment, the planetary gearset assembly may further include a single planet gear carrier that supports revolution of the first set of planet gears, and that supports revolution of the second set of planet gears.
In an embodiment, the vehicle engine electric starter motor may further include a first brake and a second brake. The first brake, when prompted, can engage with the planetary gearset assembly. Similarly, when prompted, the second brake can engage with the planetary gearset assembly.
In an embodiment, when the first brake is engaged, the rotational movement of a ring gear of the planetary gearset assembly is halted. This provides the first speed ratio in the first mode of operation of the vehicle engine electric starter motor.
In an embodiment, when the second brake is engaged, the rotational movement of a sun gear of the planetary gearset assembly is halted. This provides the second speed ratio in the second mode of operation of the vehicle engine electric starter motor.
In an embodiment, amid use of the vehicle engine electric starter motor, the first brake is initially engaged in order to provide the first speed ratio in the first mode of operation. And subsequently, the second brake is engaged in order to provide the second speed ratio in the second mode of operation. After that, the vehicle engine is ignited in the second mode of operation of the vehicle engine electric starter motor.
In an embodiment, the first speed ratio of the first mode of operation is approximately five-to-one (5:1) input rotational speed to output rotational speed.
In an embodiment, the second speed ratio of the second mode of operation is approximately two-to-one (2:1) input rotational speed to output rotational speed.
In an embodiment, amid use of the vehicle engine electric starter motor, at the second speed ratio in the second mode of operation, the rotational drive output transmitted to the engine flywheel can bring a vehicle engine crankshaft to a spinning speed of approximately 1,000 revolutions per minute (RPM) prior to ignition of the vehicle engine.
In an embodiment, a vehicle engine electric starter motor may include a planetary gearset assembly, a first brake, and a second brake. The planetary gearset assembly may include a first sun gear, a first set of planet gears, a second sun gear, and a second set of planet gears. The first set of planet gears receives drive input from the first sun gear, and the second set of planet gears receives drive input from the second sun gear. The first brake can be engaged with the planetary gearset assembly, and the second brake can be engaged with the planetary gearset assembly. Amid use of the vehicle engine electric starter motor, the first brake is initially engaged with the planetary gearset assembly in order to provide a first speed ratio by way of the planetary gearset assembly in a first mode of operation. And the second brake is subsequently engaged with the planetary gearset assembly in order to provide a second speed ratio by way of the planetary gearset assembly in a second mode of operation.
In an embodiment, when the first brake is initially engaged in order to provide the first speed ratio in the first mode of operation, the second brake is not engaged with the planetary gearset assembly.
In an embodiment, when the second brake is subsequently engaged in order to provide the second speed ratio in the second mode of operation, the first brake is not engaged with the planetary gearset assembly.
In an embodiment, the first speed ratio in the first mode of operation is effected by way of the first sun gear and the first set of planet gears.
In an embodiment, the second speed ratio in the second mode of operation is effected by way of the second sun gear and the second set of planet gears.
In an embodiment, engagement of the first brake halts rotational movement of a ring gear of the planetary gearset assembly in order to provide the first speed ratio in the first mode of operation of the vehicle engine electric starter motor.
In an embodiment, engagement of the second brake halts rotational movement of the second sun gear of the planetary gearset assembly in order to provide the second speed ratio in the second mode of operation of the vehicle engine electric starter motor.
In an embodiment, a vehicle engine electric starter motor may include a planetary gearset assembly, a first brake, and a second brake. The planetary gearset assembly may include a first sun gear, a first set of planet gears, a second sun gear, a second set of planet gears, a ring gear, and a planet gear carrier. The first set of planet gears receives drive input from the first sun gear. The second set of planet gears receives drive input from the second sun gear. The ring gear has meshing engagement with the first set of planet gears. The planet gear carrier supports revolution of the first set of planet gears, and supports revolution of the second set of planet gears. The first brake can be engaged with the ring gear of the planetary gearset assembly. The second brake can be engaged with the second sun gear of the planetary gearset assembly. Amid use of the vehicle engine electric starter motor, the first brake is initially engaged with the ring gear in order to provide a first speed ratio by way of the planetary gearset assembly in a first mode of operation. And the second brake is subsequently engaged with the second sun gear in order to provide a second speed ratio by way of the planetary gearset assembly in a second mode of operation.
One or more aspects of the disclosure will hereinafter be described in conjunction with the appended drawings, wherein like designations denote like elements, and wherein:
Referring to the drawings, a vehicle engine electric starter motor 10 (hereafter, starter motor) is designed and constructed to improve the starting functionality and quality of an accompanying vehicle engine 12, such as an automotive internal combustion engine. The starter motor 10 is equipped with more than one speed ratio in order to increase a spinning speed of a vehicle engine crankshaft 14 before the vehicle engine 12 is ignited, and without exceeding a revolution per minute (RPM) limit of the starter motor 10. The vehicle engine 12 can hence exhibit a quieter and smoother starting procedure. The starter motor 10 brings about this increased speed and enhanced starting procedure by way of a planetary gearset assembly 16 outfitted to carry out multiple speed ratios. Such improved starting functionality and quality is often sought at the time of initial ignition of the vehicle engine 12, at subsequent ignition re-starts for hybrid electric vehicles (HEVs), as well as at other times of vehicle operation. The starter motor 10 is described below in the context of an automotive application, yet could be equipped in non-automotive applications as well.
With reference to
The starter motor 10 can have different designs, constructions, and components in different embodiments depending upon—among other possible factors—the designs and constructions and components of the vehicle starting system 18 in which the starter motor 10 is equipped. In the embodiment of
The planetary gearset assembly 16 constitutes the reduction gearset of the starter motor 10 and, through its gearset arrangement and in conjunction with the first and second brakes 40 and 42, provides the multi-speed ratio functionality of the starter motor 10. The planetary gearset assembly 16 can have different designs, constructions, and components in different embodiments depending upon—among other possible factors—the number of speed ratios provided and the magnitude of the provided speed ratios. In the embodiment of
Furthermore, the second sun gear 52 has teeth-to-teeth meshing engagement with the second set of planet gears 54, and thereby receives direct rotational drive input from the second set of planet gears 54. The second set of planet gears 54 has teeth-to-teeth meshing engagement with the first set of planet gears 48 and thereby receives direct revolving drive input from the first set of planet gears 48. In this embodiment, there is a pair of individual second planet gears 54, but there could be a different quantity of them in other embodiments. Unlike the first set of planet gears 48, the second set of planet gears 54 lacks engagement with the ring gear 50. Lastly, the planet gear carrier 56 supports revolution of the first and second sets of planet gears 48, 54 about their respective axes. The planet gear carrier 56 constitutes the sole planet gear carrier component of the planetary gearset assembly 16 in the embodiment of
The first brake 40 is interengaged with the planetary gearset assembly 16 in order to effect the first speed ratio in the first mode of operation. The first brake 40 can have different designs, constructions, and components in different embodiments depending upon—among other possible factors—the design and construction and components of the planetary gearset assembly 16. In a specific example, the first brake 40 can be a band that, when prompted, is actuated by a solenoid for engagement with the planetary gearset assembly 16. Still, the first brake 40 can be of other types and can be actuated by other means. In the embodiment of
Similarly, the second brake 42 is interengaged with the planetary gearset assembly 16 in order to effect the second speed ratio in the second mode of operation. The second brake 42 can have different designs, constructions, and components in different embodiments depending upon—among other possible factors—the design and construction and components of the planetary gearset assembly 16. In a specific example, the second brake 42 can be a band that, when prompted, is actuated by a solenoid for engagement with the planetary gearset assembly 16. Still, the second brake 42 can be of other types and can be actuated by other means. In the embodiment of
When the starter motor 10 is employed in application in the starting system 18, the starter motor 10 initially runs in the first mode of operation with the planetary gearset assembly 16 set to provide the first speed ratio. Here, the first brake 40 is engaged and the rotational movement of the ring gear 50 is halted; meanwhile, the second brake 42 lacks engagement in the first mode of operation and instead remains disengaged. With the ring gear's rotational movement being stationary, the first sun gear 46, first set of planet gears 48, second sun gear 52, second set of planet gears 54, and planet gear carrier 56 all experience their respective movements, resulting in a rotational drive output of the planetary gearset assembly 16 at the first speed ratio. The first speed ratio, in a specific example, can be approximately five-to-one (5:1) input rotational speed received by the planetary gearset assembly 16 to output rotational speed transmitted by the planetary gearset assembly 16; still, in other examples the magnitude of the first speed ratio may differ. At the first speed ratio, in this example, the starter motor 10 can bring the spinning speed of the vehicle engine crankshaft 14 up to approximately 500 RPM; still, in other examples the spinning speed of the vehicle engine crankshaft 14 can be brought to other values in the first speed ratio.
Further, once the starter motor 10 reaches a threshold RPM when enacting the first speed ratio in the first mode of operation, the starter motor 10 subsequently shifts to the second mode of operation with the planetary gearset assembly 16 set to provide the second speed ratio. Here, the second brake 42 is engaged and the rotational movement of the second sun gear 52 is halted; meanwhile, the first brake 40 lacks engagement in the second mode of operation and instead remains disengaged. With the second sun gear's rotational movement being stationary, the first sun gear 46, first set of planet gears 48, ring gear 50, second set of planet gears 54, and planet gear carrier 56 all experience their respective movements, resulting in a rotational drive output of the planetary gearset assembly 16 at the second speed ratio. The second speed ratio, in a specific example, can be approximately two-to-one (2:1) input rotational speed received by the planetary gearset assembly 16 to output rotational speed transmitted by the planetary gearset assembly 16; still, in other examples the magnitude of the second speed ratio may differ. At the second speed ratio, in this example, the starter motor 10 can bring the spinning speed of the vehicle engine crankshaft 14 up to approximately 1,000 RPM; still, in other examples the spinning speed of the vehicle engine crankshaft 14 can be brought to other values in the second speed ratio. In this example, once the vehicle engine crankshaft 14 has come to a spinning speed of approximately 1,000 RPM, the vehicle engine 12 can be ignited for a quieter and smoother starting procedure; still, ignition can occur at other RPM values.
Another embodiment of the starter motor 10 is presented by
As described, the starter motor 10 brings about the increased spinning speed of the vehicle engine crankshaft 14 and the enhanced starting procedure without exceeding an RPM limit of the starter motor 10. Different starter motors can have different RPM limits. An example is set forth in the graphical representation of
It is to be understood that the foregoing is a description of one or more aspects of the disclosure. The disclosure is not limited to the particular embodiment(s) disclosed herein, but rather is defined solely by the claims below. Furthermore, the statements contained in the foregoing description relate to particular embodiments and are not to be construed as limitations on the scope of the disclosure or on the definition of terms used in the claims, except where a term or phrase is expressly defined above. Various other embodiments and various changes and modifications to the disclosed embodiment(s) will become apparent to those skilled in the art. All such other embodiments, changes, and modifications are intended to come within the scope of the appended claims.
As used in this specification and claims, the terms “e.g.,” “for example,” “for instance,” “such as,” and “like,” and the verbs “comprising,” “having,” “including,” and their other verb forms, when used in conjunction with a listing of one or more components or other items, are each to be construed as open-ended, meaning that the listing is not to be considered as excluding other, additional components or items. Other terms are to be construed using their broadest reasonable meaning unless they are used in a context that requires a different interpretation.