The present invention relates to a storage system comprising a first area and a second area, wherein the first area is linked to the second area for passage of a remotely operated vehicle by a vehicle gate arrangement comprising a first shutter and a second shutter to regulate the passage of the vehicle between the first and the second area.
In particular, the first area can be a storage area and the second area can be a service area where human operators operate.
The framework structure 100 comprises upright members 102 and a storage volume comprising storage columns 105 arranged in rows between the upright members 102. In these storage columns 105 storage containers 106, also known as bins, are stacked one on top of one another to form stacks 107. The members 102 may typically be made of metal, e.g. extruded aluminum profiles.
The framework structure 100 of the automated storage and retrieval system 1 comprises a rail system 108 arranged across the top of framework structure 100, on which rail system 108 a plurality of container handling vehicles 201,301,401 may be operated to raise storage containers 106 from, and lower storage containers 106 into, the storage columns 105, and also to transport the storage containers 106 above the storage columns 105. The rail system 108 comprises a first set of parallel rails 110 arranged to guide movement of the container handling vehicles 201,301,401 in a first direction X across the top of the frame structure 100, and a second set of parallel rails 111 arranged perpendicular to the first set of rails 110 to guide movement of the container handling vehicles 201,301,401 in a second direction Y which is perpendicular to the first direction X. Containers 106 stored in the columns 105 are accessed by the container handling vehicles 201,301,401 through access openings 112 in the rail system 108. The container handling vehicles 201,301,401 can move laterally above the storage columns 105, i.e. in a plane which is parallel to the horizontal X-Y plane.
The upright members 102 of the framework structure 100 may be used to guide the storage containers during raising of the containers out from and lowering of the containers into the columns 105. The stacks 107 of containers 106 are typically self-supporting.
Each prior art container handling vehicle 201,301,401 comprises a vehicle body 201a,301a,401a and first and second sets of wheels 201b, 201c, 301b, 301c,401b,401c which enable the lateral movement of the container handling vehicles 201,301,401 in the X direction and in the Y direction, respectively. In
Each prior art container handling vehicle 201,301,401 also comprises a lifting device for vertical transportation of storage containers 106, e.g. raising a storage container 106 from, and lowering a storage container 106 into, a storage column 105. The lifting device comprises one or more gripping/engaging devices which are adapted to engage a storage container 106, and which gripping/engaging devices can be lowered from the vehicle 201,301,401 so that the position of the gripping/engaging devices with respect to the vehicle 201,301,401 can be adjusted in a third direction Z which is orthogonal the first direction X and the second direction Y. Parts of the gripping device of the container handling vehicles 301,401 are shown in
Conventionally, and also for the purpose of this application, Z=1 identifies the uppermost layer available for storage containers below the rails 110,111, i.e. the layer immediately below the rail system 108, Z=2 the second layer below the rail system 108, Z=3 the third layer etc. In the exemplary prior art disclosed in
The storage volume of the framework structure 100 has often been referred to as a grid 104, where the possible storage positions within this grid are referred to as storage cells. Each storage column may be identified by a position in an X- and Y-direction, while each storage cell may be identified by a container number in the X-, Y- and Z-direction.
Each prior art container handling vehicle 201,301,401 comprises a storage compartment or space for receiving and stowing a storage container 106 when transporting the storage container 106 across the rail system 108. The storage space may comprise a cavity arranged internally within the vehicle body 201a,401a as shown in
The cavity container handling vehicle 201 shown in
Alternatively, the cavity container handling vehicles 401 may have a footprint which is larger than the lateral area defined by a storage column 105 as shown in
The rail system 108 typically comprises rails with grooves in which the wheels of the vehicles run. Alternatively, the rails may comprise upwardly protruding elements, where the wheels of the vehicles comprise flanges to prevent derailing. These grooves and upwardly protruding elements are collectively known as tracks. Each rail may comprise one track, or each rail 110,111 may comprise two parallel tracks. In other rail systems 108, each rail in one direction (e.g. an X direction) may comprise one track and each rail in the other, perpendicular direction (e.g. a Y direction) may comprise two tracks. Each rail 110,111 may also comprise two track members that are fastened together, each track member providing one of a pair of tracks provided by each rail.
WO2018/146304A1, the contents of which are incorporated herein by reference, illustrates a typical configuration of rail system 108 comprising rails and parallel tracks in both X and Y directions.
In the framework structure 100, a majority of the columns 105 are storage columns 105, i.e. columns 105 where storage containers 106 are stored in stacks 107. However, some columns 105 may have other purposes. In
In
The access station may typically be a picking or a stocking station where product items are removed from or positioned into the storage containers 106. In a picking or a stocking station, the storage containers 106 are normally not removed from the automated storage and retrieval system 1, but are returned into the framework structure 100 again once accessed. A port can also be used for transferring storage containers to another storage facility (e.g. to another framework structure or to another automated storage and retrieval system), to a transport vehicle (e.g. a train or a lorry), or to a production facility.
A conveyor system comprising conveyors is normally employed to transport the storage containers between the port columns 119,120 and the access station.
If the port columns 119,120 and the access station are located at different levels, the conveyor system may comprise a lift device with a vertical component for transporting the storage containers 106 vertically between the port column 119,120 and the access station.
The conveyor system may be arranged to transfer storage containers 106 between different framework structures, e.g. as is described in WO2014/075937A1, the contents of which are incorporated herein by reference.
A storage system may also use port columns 119,120 to transfer a storage container between the rail system 108 on top of the framework structure 100 and a container transfer vehicle arranged below a lower end of the port column. Such storage systems and suitable container transfer vehicles are disclosed in WO 2019/238694 A1 and WO 2019/238697 A1, the contents of which are incorporated herein by reference.
A potential disadvantage of using a container transfer vehicle to retrieve and deliver storage containers from/to the lower end of a port column is the time dependency between the container transfer vehicle(s) and the container handling vehicles used to retrieve/deliver the storage containers through the port column.
When a storage container 106 stored in one of the columns 105 disclosed in
When a storage container 106 is to be stored in one of the columns 105, one of the container handling vehicles 201,301,401 is instructed to pick up the storage container 106 from the pick-up port column 120 and transport it to a location above the storage column 105 where it is to be stored. After any storage containers 106 positioned at or above the target position within the stack 107 have been removed, the container handling vehicle 201,301,401 positions the storage container 106 at the desired position. The removed storage containers 106 may then be lowered back into the storage column 105, or relocated to other storage columns 105.
For monitoring and controlling the automated storage and retrieval system 1, e.g. monitoring and controlling the location of respective storage containers 106 within the framework structure 100, the content of each storage container 106; and the movement of the container handling vehicles 201,301,401 so that a desired storage container 106 can be delivered to the desired location at the desired time without the container handling vehicles 201,301,401 colliding with each other, the automated storage and retrieval system 1 comprises a control system 500 which typically is computerized and which typically comprises a database for keeping track of the storage containers 106.
In case a container handling vehicle malfunctions, it is normal in today's solutions to have a door or shutter that slides upwards or sideways between a storage area and a service area for passing of vehicles therethrough. The only safety measure is that the door needs to be closed within 3 minutes. If the door is not closed within this time window, the system will shut down. It is a problem that when a door or shutter is open, personnel could potentially climb unhindered through the door from the service area and into the storage area where the container handling vehicles operate. Another potential problem is that it is possible that robots can drive through the robot door during the 3 minutes the door is open because there is no additional safety barrier.
One objective of the invention is to solve at least some of the drawbacks related to prior art solutions.
In particular, it is an objective of the invention to provide a solution for controlled passing of vehicles between a first area at one side of a gate arrangement and a second area on a second side of the gate arrangement without causing an accidental shutting down of the storage system and minimize risk of injury to operators.
The present invention is set forth and characterized in the independent claims, while the dependent claims describe other characteristics of the invention.
The invention provides a secure system and method for transferring a malfunctioning vehicle between a first area where a number of remotely operated automated vehicles operate and a second area where human operators operate. This is achieved by providing a vehicle gate arrangement which ensures that at least one of a first shutter towards the first area, and/or a second shutter towards the second area, is in an obstructing position at any time. In all embodiments, the first shutter only moves when the second shutter moves, i.e. the first shutter is a slave to the second shutter. Furthermore, in all embodiments, the first shutter and the second shutter move in opposite directions.
It is described a storage system comprising:
I.e., at least one of the first shutter or the second shutter is in the obstructing position at any time. In other words, both the first shutter and the second shutter cannot be in the open position at the same time. The first shutter may be configured to allow or prevent passage of a vehicle through a first through-pass opening of the vehicle gate arrangement towards the first area. Similarly, the second shutter may be configured to allow or prevent passage of a vehicle through a second through-pass opening of the vehicle gate arrangement towards the second area. Dependent on the design of the first and second shutter relative to the first and second through-pass opening of the vehicle gate arrangement they are intended to allow or prevent passage through, the first and second shutters will normally be in the obstructing position. Typically, it is only when the first and second shutters reach an end point of travel that they are in the open position. In all other positions between said end point of travel and to an opposite end point of travel, the first and second shutter are in the obstructing position.
The idea is to provide a vehicle gate arrangement where two shutters or locked gates form a space therebetween, and wherein the shutters are mechanically linked to each other in a configuration such that upon movement of one shutter, the other door moves simultaneously/synchronously in an opposite direction. Furthermore, the mechanical link between the shutters is such that if one of the shutters is in an open position, the other shutter must be in the obstructing position for safety reasons in order to prevent that vehicles or operators accidently move between the first are and the second area (and between the second area and the first area). In operation, if one of the shutters are operated from the obstructing position to an open position, the other shutter automatically follows the movement in an opposite direction.
The vehicles can be container handling vehicles with a container lifting device for lifting storage containers from above, or a container handling vehicle which can support a storage container from below. Alternatively, the vehicle can be a service vehicle for rescuing and/or inspecting malfunctioning a container handling vehicle.
The second rail system may have a similar rail system as the first rail system, i.e. the second rail system may comprise a first set of parallel rails arranged to guide movement of vehicles in a first direction X across the top of the frame structure, and a second set of parallel rails arranged perpendicular to the first set of rails to guide movement of the vehicles in a second direction Y across the top of the frame structure that is perpendicular to the first direction X, the first and second sets of parallel rails dividing the first rail system into a plurality of access openings in the second rail system.
The first area can be a storage area and the second area can be a service area. In the storage area, a number of remotely operated vehicles operate and this area is restricted for manual operators unless the storage system is shut down completely. In the service area, human operators operate, e.g. to repair malfunctioning vehicles.
A top surface of the first rail system, the second rail system and the connecting rail system may be flush with one another. I.e. the respective top surfaces of the first rail system, the second rail system and the connecting rail system may be at the same level.
The connecting rail system may form part of the first rail system. In other words, the first rail system may comprise the connecting rail system. Alternatively, the connecting rail system may form part of the second rail system. In either case, the vehicle gate arrangement may be fastened or fixed to the connecting rail system.
In yet another alternative, the connecting rail system may be a dedicated rail system and form part of the vehicle gate arrangement. In this alternative, the vehicle gate arrangement together with the connecting rail system may be connected to the first and/or second rail system.
At least a portion of the first shutter and the second shutter may move in a vertical direction between the open position and the obstructing position. I.e. the movement of the first and second shutters may have a vertical component. This can be achieved in different ways, e.g. by only vertical movement where the first and second shutters move only in the vertical direction, or by a partly vertical and inclined or horizontal movement.
The first shutter and the second shutter can be counter-balanced. For an effective counter-balancing, the first shutter and the second shutter may preferably have the same or substantially the same weight such that any force required to lift or lower the parts are minimal.
The first shutter and the second shutter can be connected via a movement transferring arrangement. The movement transferring arrangement may comprise lines and pulley(s)/sheave(s). The lines may e.g. be wires, ropes and/or bands which are guided over the pulley(s) or sheave(s).
The first shutter and the second shutter and the movement transferring arrangement may provide a shutter assembly. A lower end of one of the first or second shutters may move up as the lower end of the other of the first or second shutter move down.
A travel distance for a pair of lines of the movement transferring arrangement between the first shutter and the second shutter may be the same in all operational positions of the first shutter and the second shutter. This means that a distance between the first shutter and the second shutter may be the same in all operational positions of the first shutter and the second shutter.
The movement transferring arrangement may comprise an endless loop and the first shutter and the second shutter may be connected to the endless loop.
The first shutter and the second shutter can be connected to one or more actuators for simultaneous operation of the first shutter and the second shutter. The one or more actuator(s) may be operated for opposite movement of the first and second shutters. For example, the one or more actuator(s) may comprise a first chamber and a second chamber where the first chamber is connected to the first shutter for operation of the first shutter and the second chamber is connected to the second shutter for operation of the second shutter. Pressurizing of the first chamber or the second chamber may operate the first shutter and the second shutter between its respective open position and obstructing position.
The first shutter and the second shutter may form opposite end portions of a shutter assembly formed by hinged panels. The first and second shutter may form two parts of a continuous roller shutter, e.g. a rollover shutter, with horizontal hinges between panels of the continuous roller shutter. The shutter assembly may be arranged such that a lower end of one of the first or second shutters may move up as the lower end of the other of the first or second shutter move down.
The hinged panels may render possible that one portion of the gate can pivot a number of degrees relative a neighbor portion of the gate. For example, the portions of the gate can pivot in the range of 20 to 180 degrees relative each other, or more preferably in the range of 20 to 90 degrees relative each other.
The vehicle gate arrangement may be arranged at or close to a perimeter of the first area. Arranging the vehicle gate arrangement at the perimeter may free up space for e.g. storage in the storage area and may ease access to the second area (e.g. service area).
The space of the vehicle gate arrangement preferably extends over at least two access openings. In other words, the size of the space should at least be access openings (including width of tracks) in order to accommodate all regular sized vehicles.
Similarly, the vehicle gate arrangement may comprise a first and a second opening toward the first area and the second area, respectively, and the first shutter may be configured to obstruct the first opening and the second shutter may be configured to obstruct the second opening. The first and second openings are also preferably sized with width and height dimensions dependent on the largest vehicles expected to pass therethrough. In most cases, it will be sufficient that the width of the openings is somewhat larger than one access opening (including width of tracks) and the height of the openings is somewhat higher than the largest vehicles expected to pass therethrough.
It is further described a vehicle gate arrangement for controlling passage of a vehicle between a first area having a first rail system and a second area having a second rail system via a connecting rail system, wherein the vehicle gate arrangement comprises:
At least a portion of the first shutter and the second shutter may move in a vertical direction between the open position and the obstructing position.
The first shutter and the second shutter may be counter-balanced.
It is further described a method of moving a vehicle in need of service between a first area and a second area of a storage system as defined above, wherein the method comprises:
The steps of operating the second shutter may be performed manually by a human operator. Manual operation can be via a handle on the second shutter. The handle or similar is preferably directed towards the second area for secure operation thereof.
Alternatively, the second shutter can be operated via a control panel or activation button arranged in the proximity of the second shutter. The activation button may be operating a motor which operates the second shutter between the open position and the obstructing position (and consequently the first shutter).
In the present specification the term “storage container” is intended to mean any goods holder unit having a bottom plate and side portions suitable for releasable connection to the container lift device, e.g. a bin, a tote, a tray or similar. The side portions may preferably comprise gripping recesses. The side portions are preferably sidewalls. The height of the sidewalls may vary depending on the intended use of the storage system and the goods to be stored. The gripping recesses may be arranged at an upper rim of the sidewalls. The outer horizontal periphery of the storage container is preferably rectangular.
The storage system, vehicle gate arrangement and methods may be used in connection with storage containers and systems as described above. However, other areas where the disclosed storage system and methods may be used is within vertical farming, micro-fulfilment or grocery/e-grocery.
Following drawings are appended to facilitate the understanding of the invention. The drawings show embodiments of the invention, which will now be described by way of example only, where:
In the following, embodiments of the invention will be discussed in more detail with reference to the appended drawings. It should be understood, however, that the drawings are not intended to limit the invention to the subject-matter depicted in the drawings.
A framework structure 100 of the automated storage and retrieval system 1 may be constructed in a similar manner to the prior art framework structure 100 described above in connection with
The framework structure 100 may further comprise storage compartments in the form of storage columns 105 provided between the members 102 wherein storage containers 106 may be stackable in stacks 107 within the storage columns 105.
The framework structure 100 can be of any size. In particular, it is understood that the framework structure can be considerably wider and/or longer and/or deeper than disclosed in
Referring to
As seen, a top surface of the first rail system 108′, the second rail system 108″ and the connecting rail system 108′″ are flush with one another. I.e. the respective top surfaces of the first rail system 108′, the second rail system 108″ and the connecting rail system are at the same level such that the vehicle 301 can move self-propelled between the first area 11 and the second area 12.
The vehicle gate arrangement 50 controls passage of the vehicle 301 between the first area 11 and the second area 12. As shown in
The vehicle gate arrangement 50 comprises a first shutter 52 for separating the space 51 and the first area 11 and a second shutter 53 for separating the space 51 and the second area 12. The first shutter 52 can block or obstruct (restrict) passage through a first opening 55 and the second shutter 53 can block or obstruct (restrict) passage through a second opening 56 opening (not shown in
As described above, in
The first shutter 52 and the second shutter 53 are coupled to each other for synchronous movement, such that as one shutter 52,53 moves in one direction across an opening, the other shutter 53,52 moves in an opposite direction across its opening.
The first and second shutters 52,53 may have a rectangular shape and be configured to move in the vertical direction. The vertical travel distance for the shutters 52,53 is based on the height of the vehicles 201,301,401, 501 to pass therethrough. Similarly, the total height of the vehicle gate arrangement 50 will also be dependent on the space required for the vertical travel distance to be possible. Due to the vertical travel of the first and second shutters 52,53, the height of the vehicle gate arrangement 50 in
The first and second shutters 52,53 of
The movement of the vehicle 301 from the first area 11 via the vehicle gate arrangement 50 and to the second area 12 is through self-propelled movement on the first rail system 108′, the connecting rail system 108″ and on the second rail system 108″.
The first shutter 52 and the second shutter 53 are coupled to each other via a movement transferring arrangement 60 in the form of lines 61 and pulleys 62 to provide a shutter assembly. In this way, the first shutter 52 and the second shutter 53 maintain a constant separation during their movement between their respective open and obstructing positions. As shown in
Corner members 72 are arranged in the corners of the vehicle gate arrangement 50. The corner members 72 supports the panels 71 and provides support for raising and lowering of the first and second shutters 52,53. In order to guide movement of the first and second shutters 52,53, the corner members 72 may comprise a groove or recess 73 of complementary shape as side portions of the first and second shutters 52,53 to ensure vertical guiding thereof.
The vehicle gate arrangement 50 may comprise one or more fastening brackets 74 for secured fastening to underlying rail system 108′,108″,108′″ (rail system not shown in
Again referring to the embodiment in
The steps of operating the second shutter 53 may be performed manually by a human operator by manipulating the handle 54 on the second shutter 53.
In this embodiment, the first and second shutter 52,53 form two parts of a continuous roller shutter, e.g. a rollover shutter, with horizontal hinges 58 between panels 57 of the continuous roller shutter. In this way, the first shutter 52 and the second shutter 53 maintain a constant separation during their movement between their respective open and obstructing positions.
Similar to the embodiment in
Compared to the embodiment in
In
Although not explicitly disclosed in the embodiments of
In the preceding description, various aspects of the storage system, vehicle gate arrangement and method according to the invention have been described with reference to the illustrative embodiment. For purposes of explanation, specific numbers, systems and configurations were set forth in order to provide a thorough understanding of the system and its workings. However, this description is not intended to be construed in a limiting sense. Various modifications and variations of the illustrative embodiment, as well as other embodiments of the system, which are apparent to persons skilled in the art to which the disclosed subject matter pertains, are deemed to lie within the scope of the present invention.
Number | Date | Country | Kind |
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20211360 | Nov 2021 | NO | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/080916 | 11/7/2022 | WO |