The present application claims foreign priority based on Japanese Patent Application No. P.2004-342742, filed on Nov. 26, 2004, the contents of which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a large quantity of light type headlamp for use in a vehicle.
2. Related Art
There is a vehicle headlamp for projecting light ahead of the vehicle using a projector type of lamp unit.
Such a projector type of lamp unit serves to forward collect/reflect the light emitted from a light source, arranged in the vicinity on an optical axis extending in a longitudinal direction of the vehicle, toward the optical axis by a reflector, and project the reflected light ahead of the lamp unit through a projection lens arranged in front of the reflector. When a distributed light pattern having a cut-off line on the upper end is formed using this lamp unit, a shade is arranged in the vicinity of the focal point on the rear side of the projection lens and a part of the reflected light from the reflector is cut or shielded to form the cut-off line. (For example, JP-A-05-159603 discloses a vehicle headlamp of this type.)
In recent years, as a vehicle headlamp equipped with the projector type lamp unit, its large quantity of light type thereof has been demanded. Generally, with respect to the light emitted from the light source, reflected by the reflector and incident on the projection lens, the vehicle headlamp equipped with the projector type lamp unit makes effective light projected forward by the projection lens.
However, for example, the light which is incident on the lower side of the reflector and cut by the shade results in the lost light which cannot contribute to distributed light to be projected forward. Further, the light which is not incident on the reflector but goes outward directly from the light source or the light which is incident on the area other than the reflector and makes diffused reflection within the lamp unit results in the lost light which cannot contribute to distributed light. Thus, the general projector type lamp unit makes a large quantity of lost light which cannot contribute to the distributed light to be projected forward. Therefore, effective use of this lost light is demanded.
One or more embodiments of the present invention provide a headlamp which can reduce lost light incapable of contributing to distributed light thereby to project a large quantity of light forward without changing the output of a light source.
In accordance with one or more embodiments of the present invention, a vehicle headlamp is provided with: an optical axis extending in a longitudinal direction of the vehicle; a light source for emitting light; a first main reflector arranged above the light source, for reflecting the light emitted from the light source toward the optical axis; a second main reflector arranged below the light source, for reflecting the light emitted from the light source toward a direction different from the optical axis; a shade for cutting a part of the light reflected by the first main reflector to form a cut-off line; and a projection lens arranged in front of the first main reflector, for forward projecting the light having passed the shade.
In addition, in accordance with one or more embodiments of the present invention, the vehicle headlamp may be further provided with: a first sub-reflector arranged above the first main reflector, for forward reflecting the light emitted from the light source.
In addition, in accordance with one or more embodiments of the present invention, the vehicle headlamp may be further provided with: a second sub-reflector arranged above the second main reflector, for forward reflecting the light emitted from the light source.
In addition, in accordance with one or more embodiments of the present invention, the vehicle headlamp may be further provided with: a third sub-reflector arranged on at least one of the forward right side and forward left side of the first main reflector, for rearward reflecting the light emitted from the light source; and a fourth sub-reflector for forward reflecting the light reflected by the third sub-reflector.
In addition, in accordance with one or more embodiments of the present invention, the vehicle headlamp may be further provided with: a fifth sub-reflector arranged in front of the first main reflector, for downward reflecting the light emitted from the light source; and a sixth sub-reflector for forward reflecting the light reflected by the fifth sub-reflector.
According to the one or more embodiments of the present invention, since the second main reflector and the first to sixth sub-reflectors are arranged around the first main reflector, the light not projected forward as the lost light in the conventional projector type vehicle headlamp can be projected as effective light forward of the vehicle. Thus, without improving the output of the light source, the output of the vehicle headlamp can be increased, thereby providing a large quantity of light type vehicle headlamp.
Moreover, since projected areas of the second main reflector and first to sixth sub-reflectors are set in various manners, the light can be projected to the side not illuminated by only the first main reflector, thereby enhancing side visibility; or otherwise the light quantity at the center of the distributed pattern can be increased, thereby enhancing far distance visibility.
Other aspects and advantages of the invention will be apparent from the following description and the appended claims.
Note, in the drawings, the reference numeral 10 is a vehicle headlamp; 20 is a lamp unit; 22 is a light source bulb; 22a is a light source; 24 is a first main reflector; 26 is a second main reflector; 28 is a shade; 29 is a projection lens; 31 is a first sub-reflector; 32 is a second sub-reflector; 33 is a right third sub-reflector; 34 is a right fourth sub-reflector; 35 is a left third sub-reflector; 36 is a left fourth sub-reflector; 37 is a fifth sub-reflector; and 38 is a sixth sub-reflector, and the character Ax is an optical axis.
Embodiments of the invention will be described with reference to the accompanying drawings.
A vehicle headlamp 10 according to this embodiment is arranged as a lamp unit 20 within a lamp chamber formed by a lamp body (not shown) and a light permeable cover attached to cover a front opening of the lamp body.
The lamp unit 20 is a projector type lamp unit provided with plural reflecting members. As shown in
First, the first main reflector 24 will be explained.
The first main reflector 24, as seen from
The first main reflector 24 has an opening 24b formed on the rear side along the central axis of the reflecting face 24a. A light source bulb 22 is firmly inserted in the opening 24b in parallel to the central axis of the reflecting face 24a from the rear side of the main reflector 24. Thus, the first main reflector 24 is attached to cover the top and side of the light source bulb 22. Incidentally, in this embodiment, the first main reflector 24 is arranged so that the central axis of the reflecting face 24a constitutes an optical axis Ax of the vehicle headlamp 10 which extends in the longitudinal direction of the vehicle. A front side opening edge 24c of the first main reflector 24 is oriented to the forward side of the vehicle (see
The light source bulb 22 may be a discharge bulb such as a metal halide bulb. Light is emitted from a light source 22a which is constructed of a discharging/emitting portion of the discharge bulb. The light source bulb 22 is arranged in the vicinity of a first focal point P1 of the first main reflector 24 arranged on the optical axis Ax. The light which is emitted from the light source bulb 22 and incident on the reflecting face 24a of the first main reflector 24 is reflected toward a second focal point P2 of the first main reflector 24 which is also arranged on the optical axis Ax.
On the forward side in the optical axis direction of the first main reflector 24, a shade 28 and a projection lens 29 are arranged.
The shade 28 is a cutting member for cutting a part of the light which is emitted from the light source 22a of the light source bulb 22 and reflected by the reflecting face 24a of the first main reflector 24. The upper edge 28a is arranged at a position slightly behind the second focal point of the first main reflector 24 in the longitudinal direction of the vehicle so that the longitudinal direction of the shade 28 is orthogonal to the optical axis Ax. The upper edge 28a of the shade 28 has a shape corresponding to a distributed light pattern projected forward so that a part of the light going toward the second focal point P2 is cut according to the shape of the upper edge 28a.
The projection lens 29 is a convex lens arranged in front of the shade 28, which has a convex portion 29a formed on the front side and a flat incident face 29b formed on the rear side so as to be vertical to the optical axis Ax. The rear focal point of the projection lens 29 is located in vicinity of the second focal point of the first main reflector 24. The projection lens 29 forward projects, as nearly parallel rays of light, the light from the first main reflector 24 which has not been cut by the shade 28 but passed the shade 28.
Next, the second main reflector 26 will be explained below.
The second main reflector 26 is a reflecting member arranged below the first main reflector 24 and having a reflecting face 26a on the inside. The reflecting face 26a has a substantially parabolic shape as a vertical sectional shape and a free curved shape contributing to light diffusion in the width direction as a horizontal sectional shape. The second main reflector 26 corresponds to a lower half part which is horizontally cut below the central axis of the reflecting face 26a, and forms a semi-domed shape. The central axis of the reflecting face 26a of the second main reflector 26 is located to form a certain angle with the reflecting face 24a of the first main reflector 24. Thus, the second main reflector 26 has an opening edge 26b oriented aslant rightward on the forward side of the vehicle (see
The second main reflector 26 is located below the light source 22a, and the focal point of the second main reflector 26 is located so as to substantially agree with the light source 22a of the light source bulb 22. Thus, the second main reflector 26 forward reflects the light emitted from the light source 22a by the reflecting face 26a. Now, in front of an opening edge 26b of the second main reflector 26, the shade 28 is arranged. And, as seen from
Next, the first to sixth sub-reflectors 31 to 38 will be explained in sequence.
The first sub-reflector 31 is a reflecting member arranged above the first main reflector 24 and equipped with a reflecting face 31a having a substantially parabolic shape as a vertical sectional shape and a free curved shape contributing to light diffusion in the width direction as a horizontal sectional shape. The reflecting face 31a of the first sub-reflector 31 is located so that its focal point substantially agrees with the light source 22a, and forward reflects the light emitted aslant upward on the forward side from the light source 22a, which is projected forward as nearly parallel rays of light. As seen from
The second sub-reflector 32 is a reflecting member arranged below the first main reflector 24 and equipped with a reflecting face 32a having a substantially parabolic shape as a vertical sectional shape and a free curved shape contributing to light diffusion in the width direction as a horizontal sectional shape. The reflecting face 32a of the second sub-reflector 32 is located so that its focal point substantially agrees with the light source 22a, and forward reflects, as nearly parallel rays of light, the light emitted aslant downward on the forward side from the light source 22a. As seen from
The right third sub-reflector 33 is a reflecting member arranged on the forward right side of the first main reflector 24 and equipped with a reflecting face 33a having a substantially rotary elliptical shape. The reflecting face 33a of the right third sub-reflector 33 is located so that its focal point substantially agrees with the light source 22a, and rearward reflects the light emitted rightward on the forward side from the light source 22a.
The right fourth sub-reflector 34 is a reflecting member arranged right-aside of the first main reflector 24 and equipped with a reflecting face 34a having a substantially parabolic shape as a vertical sectional shape and a free curved shape contributing to light diffusion in the width direction as a horizontal sectional shape. The reflecting face 34a of the right third sub-reflector 34 is located so that its focal point substantially agrees with the second focal point P3 of the right third sub-reflector 33, and reflects the light incident from the reflecting face 33a of the right third sub-reflector 33, which is projected forward as nearly parallel rays of light.
The left third sub-reflector 35 is a reflecting member arranged on the forward left side of the first main reflector 24 and equipped with a reflecting face 35a having a substantially rotary elliptical shape. The reflecting face 35a of the left third sub-reflector 35 is located so that its focal point substantially agrees with the light source 22a, and reflects the light emitted leftward on the forward side from the light source 22a toward the vicinity of the second focal point P4 on the rearward side.
The left fourth sub-reflector 36 is a reflecting member arranged left-aside of the first main reflector 24 and equipped with a reflecting face 36a having a substantially parabolic shape as a vertical sectional shape and a free curved shape contributing to light diffusion in the width direction as a horizontal sectional shape. The reflecting face 36a of the left fourth sub-reflector 36 is located so that its focal point substantially agrees with the second focal point P4 of the left third sub-reflector 35, and reflects the light incident from the reflecting face 35a of the left third sub-reflector 35, which is projected forward as nearly parallel rays of light.
Incidentally, the optical system formed by the right third sub-reflector 33 and the right fourth sub-reflector 34 and the optical system formed by the left third sub-reflector 35 and the left fourth sub-reflector 36 are different in their left and right locating positions and projecting regions, but their basic arrangements are equivalent except for the difference in their left and right arranging positions. Therefore, in this specification, the right third sub-reflector 33 and left third sub-reflector 35 are generally termed “third sub-reflector” and the left third sub-reflector 34 and left fourth sub-reflector 36 are generally termed “fourth sub-reflector”.
The fifth sub-reflector 37 is a reflecting member arranged below the first sub-reflector 31 and extended to the top of the opening edge 24c on the forward side of the first main reflector 24, and having a reflecting face 37 of a substantially rotary elliptical shape. The reflecting face 37a of the fifth sub-reflector 37 is located so that its first focal point substantially agrees with the light source 22a, and reflects the light emitted upward on the forward side from the light source 22a toward the vicinity of the second focal point P5 located below.
The sixth sub-reflector 38 is a reflecting member arranged in front of the second main reflector 26 and equipped with a reflecting face 38a having a substantially parabolic shape as a vertical sectional shape and a free curved shape contributing to light diffusion in the width direction as a horizontal sectional shape. The reflecting face 38a of the sixth sub-reflector 38 is located so that its focal point substantially agrees with the second focal point P5 of the fifth sub-reflector 37 and reflects the light incident from the reflecting face 38a of the sixth sub-reflector 38 which is projected forward. The central axis of the reflecting face 38a of the sixth sub-reflector 38 is located to form a certain angle with the optical axis Ax so that the light reflected from the reflecting face 38a its projected aslant sideward on the forward side of the vehicle.
Next, referring to
First, an explanation will be given on the first main reflector 26.
As seen from
As seen from
Next, an explanation will be given on the second main reflector 26.
As seen from
As seen from
Generally, in the projector type of vehicle headlamp equipped with a reflector having a semi-elliptical spherical shape, the light incident on the lower half part of the reflector located at the position of the second main reflector 26 will be cut by the shade 28, and hence cannot be taken out as effective light. However, according to this embodiment, the central axis of the second main reflector 26 is located in a direction inclined from that of the first main reflector 24 so that the light collected in a different direction is projected. Thus, the light can be projected forward as the effective light.
Next, an explanation will be given on the first sub-reflector 31.
As seen from
Next, an explanation will be given on the second sub-reflector 32.
As seen from
In the general projector type of vehicle headlamp, the end of the main reflector is often extended into an area where the first sub-reflector 31 and the second sub-reflector 32 are arranged. In this case, the light reflected to the vicinity of the end of the main reflector is difficult to be projected forward through the projection lens. In many case, the reflected light is not projected but results in the light scattered within the lamp unit. On the other hand, in accordance with this embodiment, such light is collected by the first sub-reflector 31 and the second sub-reflector 32 so that it is projected forward. Thus, the light emitted from the light source 22a can be effectively used as effective light.
Next, an explanation will be given on the right third sub-reflector 33 and right fourth sub-reflector 34 and the left third sub-reflector 35 and left fourth sub-reflector 36.
As seen from
Likewise, the light emitted leftward on the forward side of the vehicle from the light source 22a is reflected rearward by the left third sub-reflector 35, and is incident on the left fourth sub-reflector 36 via the vicinity of the second focal point P4 of the left third sub-reflector 35. The light is reflected by the left fourth sub-reflector 36 so that it is projected forward nearly as parallel rays of light.
As seen from
In the general projector type of vehicle headlamp, a lens holder is often provided in the area where the right third sub-reflector 33 and left third sub-reflector 35 are arranged. In this case, in many cases, the light incident on the inner periphery of the lens holder is not projected forward but results in the light scattered within the lamp unit. On the other hand, in accordance with this embodiment, such light is reflected rearward by the right third sub-reflector 33 and left third sub-reflector 35 and further reflected by the right fourth sub-reflector 34 and left fourth sub-reflector 36 so that it is forward collected and projected. Thus, the light emitted from the light source 22a can be effectively used as effective light.
Next, an explanation will be given on the fifth sub-reflector 37 and the six sub-reflector 38.
As seen from
As seen from
In the general projector type of vehicle headlamp, the lens holder is often provided in the area where the fifth sub-reflector 37 is arranged. In this case, in many cases, the light incident on the inner periphery of the lens holder is not projected forward but results in the light scattered within the lamp unit. On the other hand, in accordance with this embodiment, such light is reflected downward by the fifth sub-reflector 37 and then reflected by the sixth sub-reflector 38 so that it is forward collected and projected. Thus, the light emitted from the light source 22a can be effectively used as effective light.
As described above, in the vehicle headlamp 10 according to this embodiment, the second main reflector 26 and plural sub-reflectors 31 to 38 are arranged around the first main reflector 24. In accordance with such a configuration, the light not projected forward as the lost light in the conventional projector type vehicle headlamp can be projected as effective light on the forward side of the vehicle. Thus, without improving the output of the light source 22a, the output of the vehicle headlamp can be increased, thereby providing a large light quantity type of vehicle headlamp.
Incidentally, in this embodiment, the second main reflector 26 projects light right-sideward to form the first auxiliary distributed light pattern 103; the first to left fourth sub-reflectors 31 to 36 project light forward of the vehicle to form the second auxiliary distributed light pattern 104; and the fifth to sixth sub-reflectors 37, 38 project light between the first auxiliary distributed light pattern 103 and second auxiliary light distributed light pattern 104 to form the third auxiliary distributed light pattern 105. However, the manner of forming the distributed light patterns should not be limited to this embodiment, but according to an objective distributed light pattern, the light projecting directions of the second main reflector 26 and first to sixth sub-reflectors 31 to 38 may be changed as required.
Further, in this embodiment, the second main reflector 26 and first to sixth sub-reflectors 31 to 38 project light forward not through the projection lens. However, without being limited to such a configuration, by forming all the reflecting faces in an elliptical shape and arranging the shade and projection lens so as to correspond to the single focal point of the elliptical shape, the auxiliary distributed light pattern having the cut-off line may be projected forward.
Further, in this embodiment, the second main reflector 26 and first to sixth sub-reflectors 31 to 38 are fixed. However, without being limited to such a configuration, the orientation of the reflecting faces may be changed by various driving mechanisms so that the zone to be illuminated changed is changed as circumstances demand.
It will be apparent to those skilled in the art that various modifications and variations can be made to the described preferred embodiments of the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention cover all modifications and variations of this invention consistent with the scope of the appended claims and their equivalents.
Number | Date | Country | Kind |
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P.2004-342742 | Nov 2004 | JP | national |
Number | Name | Date | Kind |
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6543910 | Taniuchi et al. | Apr 2003 | B2 |
6921188 | Taniuchi | Jul 2005 | B2 |
7008094 | Taniuchi | Mar 2006 | B2 |
7044624 | Taniuchi | May 2006 | B2 |
Number | Date | Country |
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5-159603 | Jun 1993 | JP |
Number | Date | Country | |
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20060114688 A1 | Jun 2006 | US |